Journal Description
Coatings
Coatings
is an international, peer-reviewed, open access journal on coatings and surface engineering published monthly online by MDPI. The Korean Tribology Society (KTS) is affiliated with Coatings and its members receive discounts on the article processing charges.
- Open Access— free for readers, with article processing charges (APC) paid by authors or their institutions.
- High Visibility: indexed within Scopus, SCIE (Web of Science), Inspec, CAPlus / SciFinder, and other databases.
- Journal Rank: JCR - Q2 (Materials Science, Coatings & Films) / CiteScore - Q2 (Surfaces and Interfaces)
- Rapid Publication: manuscripts are peer-reviewed and a first decision is provided to authors approximately 13.8 days after submission; acceptance to publication is undertaken in 2.8 days (median values for papers published in this journal in the second half of 2023).
- Recognition of Reviewers: reviewers who provide timely, thorough peer-review reports receive vouchers entitling them to a discount on the APC of their next publication in any MDPI journal, in appreciation of the work done.
- Sections: published in 14 topical sections.
- Testimonials: See what our editors and authors say about Coatings.
Impact Factor:
3.4 (2022);
5-Year Impact Factor:
3.4 (2022)
Latest Articles
Influence of Surfactant Types on the Anti-Corrosion Performance of Phosphate Chemical Conversion Coated Mg-8wt.%Li Alloy
Coatings 2024, 14(5), 641; https://doi.org/10.3390/coatings14050641 (registering DOI) - 18 May 2024
Abstract
In this work, the morphology, anti-corrosion performance and degradation mechanisms of two phosphate chemical conversion coatings containing the AEO (fatty alcohol polyoxyethylene ether) and AES (fatty alcohol polyoxyethylene ether sodium sulfate) on an as-cast Mg-8wt.%Li alloy were explored and compared. Although two coating
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In this work, the morphology, anti-corrosion performance and degradation mechanisms of two phosphate chemical conversion coatings containing the AEO (fatty alcohol polyoxyethylene ether) and AES (fatty alcohol polyoxyethylene ether sodium sulfate) on an as-cast Mg-8wt.%Li alloy were explored and compared. Although two coating layers had a petal-shaped structure and were composed of leaf-shaped particles, the coating layer of the AES-coated sample was relatively dense due to the smaller size of the formed petal-shaped structure. Based on the electrochemical data and hydrogen evolution measurements, the corrosion protectability of the coating layer on the AES-coated sample was better than that on the AEO-coated sample. The determined corrosion current densities (icorr) of the AES-coated and AEO-coated samples in the 3.5 wt.% NaCl solution were, respectively, 7.8 mA·cm−2 and 11.7 mA·cm−2, whereas the icorr value of the coated sample without a surfactant was 36.2 mA·cm−2.
Full article
(This article belongs to the Special Issue Environmental Corrosion of Metals and Its Prevention)
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Open AccessArticle
Boosting the Anti-Infection Ability of Titanium Implants by Coating Polydopamine–Curcumin
by
Manlong Chen, Wenyi Yu, Qi Shi, Han Wen, Guojing Li, Yunliang Wang, Tao Wang, Shibin Liu and Tingting Yang
Coatings 2024, 14(5), 640; https://doi.org/10.3390/coatings14050640 (registering DOI) - 18 May 2024
Abstract
To reduce the risk of infection, improving the anti-infection ability of Ti-based implantation has become a very meaningful task. In this work, by employing polydopamine (PDA) as a carrier and curcumin (CUR) as an anti-biotic/inflammatory, a series of Ti-PDA@CURx (x = 0.5, 1.0,
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To reduce the risk of infection, improving the anti-infection ability of Ti-based implantation has become a very meaningful task. In this work, by employing polydopamine (PDA) as a carrier and curcumin (CUR) as an anti-biotic/inflammatory, a series of Ti-PDA@CURx (x = 0.5, 1.0, 1.5, 2.0, 2.5) was successfully fabricated and characterized by scanning electron microscopy, Fourier transform infrared spectrometry, X-ray diffraction, X-ray photoelectron spectroscopy, and the water contact angle, where Ti plates were firmly coated by PDA@CUR. The test result of CUR content shows that the maximum loading of CUR in PDA can reach 0.6506%, where the CUR concentration is 1.5 mg/mL. The antibacterial test results demonstrate that Ti-PDA@CUR-x (x = 0.5, 1.0, 1.5, 2.0, 2.5) exhibit significant antibacterial activities against Escherichia coli and S. aureu, where [email protected] has the highest antibacterial rate of 62.7% against Escherichia coli and 52.6% against S. aureus. The cytotoxicity test shows that Ti-PDA, Ti-PDA@CUR-x (x = 0.5, 1.0, 1.5, 2.0, 2.5) has almost no toxicity.
Full article
(This article belongs to the Section Bioactive Coatings and Biointerfaces)
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Open AccessArticle
Competitive Mechanism of Alloying Elements on the Physical Properties of Al10Ti15Nix1Crx2Cox3 Alloys through Single-Element and Multi-Element Analysis Methods
by
Yu Liu, Lijun Wang, Juangang Zhao, Zhipeng Wang, Ruizhi Zhang, Yuanzhi Wu, Touwen Fan and Pingying Tang
Coatings 2024, 14(5), 639; https://doi.org/10.3390/coatings14050639 (registering DOI) - 18 May 2024
Abstract
Altering the content of an alloying element in alloy materials will inevitably affect the content of other elements, while the effect is frequently disregarded, leading to subsequent negligence of the common influence on the physical properties of alloys. Therefore, the correlation between alloying
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Altering the content of an alloying element in alloy materials will inevitably affect the content of other elements, while the effect is frequently disregarded, leading to subsequent negligence of the common influence on the physical properties of alloys. Therefore, the correlation between alloying elements and physical properties has not been adequately addressed in the existing studies. In response to this problem, the present study focuses on the Al10Ti15Nix1Crx2Cox3 alloys and investigates the competitive interplay among Ni, Cr, and Co elements in the formation of physical properties through a single-element (SE) analysis and a multi-element (ME) analysis based on the first principles calculations and the partial least squares (PLS) regression. The values of C11 and C44 generally increase with the incorporation of Ni or Cr content in light of SE analysis, which is contrary to the inclination of ME analysis in predicting the impact of Ni and Cr elements, and the Ni element demonstrates a pronounced negative competitive ability. The overall competitive relationship among the three alloying elements suggests that increasing the content of Ni and Cr does not contribute to enhancing the elastic constants of alloys, and the phenomenon is also observed in the analysis of elastic moduli. The reason is that the SE analysis fails to account for the aforementioned common influence of multiple alloying elements on the physical properties of alloys. Therefore, the integration of SE analysis and ME analysis is more advantageous in elucidating the hidden competitive mechanism among multiple alloying elements, and offering a more robust theoretical framework for the design of alloy materials.
Full article
(This article belongs to the Special Issue Microstructure, Mechanical and Tribological Properties of Alloys)
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Open AccessArticle
Effect of Nb Doping on the Electrical Contact Properties of AgNi Contact Materials
by
Jingqin Wang, Menghan Wang, Jing Chen and Guanglin Huang
Coatings 2024, 14(5), 638; https://doi.org/10.3390/coatings14050638 - 17 May 2024
Abstract
AgNi contact materials have received widespread attention with the acceleration of the process of replacing AgCdO contact materials. However, the practical applications of AgNi contact materials are limited due to its disadvantage of poor resistance to melting welding. Firstly, following the first principles
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AgNi contact materials have received widespread attention with the acceleration of the process of replacing AgCdO contact materials. However, the practical applications of AgNi contact materials are limited due to its disadvantage of poor resistance to melting welding. Firstly, following the first principles of the density functional theory, we simulated and tested an interfacial model of AgNi doped with varying amounts of Nb. Next, we fabricated AgNi electrical contact materials. Subsequently, we conducted electrical contact tests. Finally, the impact of Nb doping on the arc erosion behavior of AgNi electrical contact materials was analyzed. The results indicate that, with an increase in Nb doping content, the electrical contact performance and the degree of arc erosion exhibit a trend of initially decreasing and then increasing, which aligns with the simulation results. The mean values of arc energy, arc duration, and welding force for the material doped with 4.55% Nb were 181.02 mJ, 9.43 mS, and 38.45 cN, respectively. Moreover, the anode is more responsive to changes in Nb content compared to the cathode. The introduction of Nb enhances the viscosity of the molten pool in the AgNi electrical contact. Furthermore, the mechanisms of grain boundary strengthening and solid solution strengthening by Nb improve the weld performance resistance of the contact.
Full article
(This article belongs to the Special Issue Manufacturing and Surface Engineering IV)
Open AccessArticle
Application of Laser Remelting Technology in the Case of Cultivator Tines
by
István Domokos and Sándor Pálinkás
Coatings 2024, 14(5), 637; https://doi.org/10.3390/coatings14050637 - 17 May 2024
Abstract
The effectiveness of farming relies heavily on the condition of machinery and equipment, as well as maintaining the ideal soil conditions for the desired yields. Soil cultivation tools endure substantial stress and wear, emphasizing the need to study their durability surrounding soil contact.
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The effectiveness of farming relies heavily on the condition of machinery and equipment, as well as maintaining the ideal soil conditions for the desired yields. Soil cultivation tools endure substantial stress and wear, emphasizing the need to study their durability surrounding soil contact. Our research focuses on enhancing the lifespan of worn-out ploughshares through various heat treatment methods and hot metal spraying. By remelting the surface of ploughshares using a flame or laser, we aim to identify the most effective treatment for agricultural production. The improved surface treatment of the furrows in field tillers can significantly cut costs and enhance tillage efficiency. Our preliminary findings suggest that the metal spraying and remelting of nickel alloy hold promise for achieving these goals.
Full article
(This article belongs to the Section Laser Coatings)
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Open AccessArticle
A Novel Approach towards the Preparation of Silk-Fibroin-Modified Polyethylene Terephthalate with High Hydrophilicity and Stability
by
Jingyi Fan, Yiwen Zhang, Maoyang Li, Peiyu Ji, Haiyun Tan, Tianyuan Huang, Lanjian Zhuge, Xiaoman Zhang and Xuemei Wu
Coatings 2024, 14(5), 636; https://doi.org/10.3390/coatings14050636 - 17 May 2024
Abstract
Silk fibroin (SF) has been widely used in biomedical applications for the hydrophilicity modification of high molecular polymer materials. However, the challenge remains to immobilize SF with high structure stability and strong adhesion strength between SF and the substrate. Here, we propose an
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Silk fibroin (SF) has been widely used in biomedical applications for the hydrophilicity modification of high molecular polymer materials. However, the challenge remains to immobilize SF with high structure stability and strong adhesion strength between SF and the substrate. Here, we propose an effective two-step process for modifying polyethylene terephthalate (PET) with SF: dipping PET film in SF solution and subsequently carrying out plasma-assisted deposition in SF aerosol. The structure and property analysis revealed that the SF-modified PET (PET-SF) prepared using the two-step method exhibited superior structural stability and stronger adhesion strength compared to the dip-coating method and the plasma-assisted deposition method. In addition, PET-SF prepared using the two-step method resulted in a higher concentration of SF and an increased content of active groups on its surface, enhancing its hydrophilicity compared to the other two methods. Additionally, the influence of dipping time and deposition time in the two-step method was investigated. The results demonstrated that the dipping time for 6 h and the deposition time for 3 min resulted in maximum SF grafting amount with a highly stable structure. Furthermore, the PET-SF exhibited satisfactory hydrophilicity when the deposition time was more than 3 min and showed the most hydrophilicity surface at 8 min.
Full article
(This article belongs to the Section Plasma Coatings, Surfaces & Interfaces)
Open AccessArticle
The Effect of Resin Interleafing on the Wedge Peel Strength of CF/PEEK Manufactured by Laser-Assisted In Situ Consolidation
by
Ruozhou Wang, Entao Xu and Liwei Wen
Coatings 2024, 14(5), 635; https://doi.org/10.3390/coatings14050635 - 17 May 2024
Abstract
In this work, a novel approach involving coating fine PEEK powder on prepreg is introduced to improve wedge peel strength and reduce interlaminar voids. CF/PEEK laminates with resin interleaving are in situ consolidated by laser-assisted fiber placement. The morphology of the powdered surface
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In this work, a novel approach involving coating fine PEEK powder on prepreg is introduced to improve wedge peel strength and reduce interlaminar voids. CF/PEEK laminates with resin interleaving are in situ consolidated by laser-assisted fiber placement. The morphology of the powdered surface is obtained using an optical profilometer, and the surface roughness and volume of added resin are calculated accordingly. Interface and surface temperature are measured during the layup process. Thermal history indicates that very short bonding time is the dominating factor for voids and limited interlayer strength. Laminate porosity and microscopic features are characterized with an optical microscope. The porosity of resin-interleaved laminates decreases to 3.7%, while the resin content only increases by 4.5% in the meantime. This is because interlayer resin particles rapidly melt under laser heating and quickly fill the voids between layers. The wedge peel strength of resin-interleaved laminates can increase by 30.1% without a repass treatment. This could be attributed to the increase in resin intimate contact and reduction in interlayer voids.
Full article
(This article belongs to the Special Issue Surface Science of Degradation and Surface Protection)
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Open AccessArticle
Optical Limiting from CdSe-Based Multiphase Polymer Nanocomposite Films
by
Leah M. Eversole, Richard Adjorlolo, Jack Francis Renaud and Mithun Bhowmick
Coatings 2024, 14(5), 634; https://doi.org/10.3390/coatings14050634 - 17 May 2024
Abstract
Closely packed nanoparticles in polymer films are interesting materials where collective as interactive optical properties could be tuned based on nanoparticle proximity, surface morphology, types of encapsulation and matrix parameters. Two types of polymers (polymethylmethacrylate (PMMA) and polyvinyl alcohol (PVA))-based nanocomposite films featuring
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Closely packed nanoparticles in polymer films are interesting materials where collective as interactive optical properties could be tuned based on nanoparticle proximity, surface morphology, types of encapsulation and matrix parameters. Two types of polymers (polymethylmethacrylate (PMMA) and polyvinyl alcohol (PVA))-based nanocomposite films featuring dual-colored emission peaks (~578 nm and ~650 nm) were fabricated from CdSe quantum dots to study their viability in optoelectronic applications. Using a 405 nm excitation laser, the evolution of photoluminescence (PL) intensities and peak wavelengths were examined as a function of increasing excitation intensity. While PL intensities showed systematic saturation and quenching, the emission wavelengths were found to be linearly red shifting with increasing excitation intensities in the PMMA films. The 650 nm emitting QDs seem to tune the PL saturation behavior in these films, as opposed to the PVA-based materials, where no such impact was seen. The material system could be a low-cost, low-maintenance alternative for future mesoscale sensing and light-emitting device applications.
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(This article belongs to the Special Issue Coatings for Advanced Devices)
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Open AccessArticle
Improvement of X-ray Photoelectric Conversion Performance of MAPbI3 Perovskite Crystals by Ionic Liquid Treatment
by
Xueqiong Su, Ruimin Wang, Huimin Yu, Jin Wang, Ruixiang Chen, He Ma and Li Wang
Coatings 2024, 14(5), 633; https://doi.org/10.3390/coatings14050633 - 16 May 2024
Abstract
Although perovskite has great potential in optoelectronic devices, the simultaneous satisfaction of material stability and high performance is still an issue that needs to be solved. Most perovskite optoelectronic devices use quantum dot spin coating or the gas-phase growth of perovskite thin films
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Although perovskite has great potential in optoelectronic devices, the simultaneous satisfaction of material stability and high performance is still an issue that needs to be solved. Most perovskite optoelectronic devices use quantum dot spin coating or the gas-phase growth of perovskite thin films as the photoelectric conversion layer. Due to stability limitations, these materials often experience a significant decrease in photoelectric conversion efficiency when encountering liquid reagents. The self-assembled growth of hybrid perovskite crystals determines superior lattice ordering and stability. There are three types of ionic liquids—[Emim]BF4, EMIMNTF2, and HMITFSI—that can effectively enhance the X-ray photoelectric conversion performance of hybrid perovskite crystal CH3NH3PbI3 (MAPbI3), and the enhancement in the photocurrent leads to an improvement in the sensitivity of X-ray detectors. We soak the perovskite crystals in an ionic liquid and perform two treatment methods: electrification and dilution with ETOH solution. It is interesting to find that MAPbI3 perovskite single crystal materials choose the same optimized ionic liquid species in X-ray detection and photovoltaic power generation applications, and the effect is quite the opposite. Compared with untreated MAPbI3 crystals, the average photocurrent density of Electrify-HMITFSI MAPbI3 increased by 826.85% under X-ray excitation and the sensitivity of X-ray detectors made from these treated MAPbI3 crystals significantly increased by 72.6%, but the intensity of the PL spectrum decreased to 90% of the untreated intensity.
Full article
(This article belongs to the Special Issue Optical Thin Film and Photovoltaic (PV) Related Technologies, Volume II)
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Open AccessArticle
Effective Promotion of Micro Damping of GO Hybrid PU–PF Copolymer Grinding Wheels on Precision Machining
by
Shaoling Xia, Hongying Zhang, Jixian Xu, Yingliang Liu, Cong Liu, Shengdong Guo, Xudong Song, Jin Peng, Yu Jia and Jialu Li
Coatings 2024, 14(5), 632; https://doi.org/10.3390/coatings14050632 - 16 May 2024
Abstract
The influence of damping and friction performance of grinding wheels on precision grinding was explored for the first time. GO hybrid PU-modified PF copolymers were prepared by in situ synthesis and adopted as a matrix for fabricating grinding wheels. FT-IR, DSC, TG, and
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The influence of damping and friction performance of grinding wheels on precision grinding was explored for the first time. GO hybrid PU-modified PF copolymers were prepared by in situ synthesis and adopted as a matrix for fabricating grinding wheels. FT-IR, DSC, TG, and mechanical property tests showed the optimal modification when PU content was 10 wt% and GO addition was 0.1 wt%. Damping properties were investigated by DMA, and tribological characteristics were measured by sliding friction and wear experiments. The worn surfaces and fracture morphologies of GO hybrid PU–PF copolymers were observed by SEM. Distribution of components on the worn surfaces was explored by Raman mapping and EDS. The research results revealed that the PU component tended to be dispersed around the edges of corundum abrasives acting as a buffer layer of abrasive particles, which could provide micro-damping characteristics for abrasives, making the grinding force more stable during precision machining and facilitating a smoother surface quality of the workpiece.
Full article
(This article belongs to the Special Issue Enhanced Mechanical Properties of Metals by Surface Treatments)
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Well-Dispersed CoNiO2 Nanosheet/CoNi Nanocrystal Arrays Anchored onto Monolayer MXene for Superior Electromagnetic Absorption at Low Frequencies
by
Leiyu Du, Renxin Xu, Yunfa Si, Wei Zhao, Hongyi Luo, Wei Jin and Dan Liu
Coatings 2024, 14(5), 631; https://doi.org/10.3390/coatings14050631 - 16 May 2024
Abstract
Developing microwave absorbers with superior low-frequency electromagnetic wave absorption properties is one of the foremost important factors driving the boom in 5G technology development. In this study, via a simple hydrothermal and pyrolysis strategy, randomly interleaved CoNiO2 nanosheets and uniformly ultrafine CoNi
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Developing microwave absorbers with superior low-frequency electromagnetic wave absorption properties is one of the foremost important factors driving the boom in 5G technology development. In this study, via a simple hydrothermal and pyrolysis strategy, randomly interleaved CoNiO2 nanosheets and uniformly ultrafine CoNi nanocrystals are anchored onto both sides of a single-layered MXene. The absorption mechanism demonstrated that the hierarchical heterostructure prevents the aggregation of MXene nanoflakes and magnetic crystallites. In addition, the introduction of the double-magnetic phase of CoNiO2/CoNi arrays can not only enhance the magnetic loss capacity but also generate larger void spaces and abundant heterogeneous interfaces, collectively promoting impedance-matching and furthering microwave attenuation capabilities at a low frequency. Hence, the reflection loss of the optimal absorber (M–MCNO) is −45.33 dB at 3.24 GHz, which corresponds to a matching thickness of 5.0 mm. Moreover, its EAB can entirely cover the S-band and C-band by tailoring the matching thickness from 2 to 7 mm. Satellite radar cross-section (RCS) simulations demonstrated that the M–MCNO can reduce the RCS value to below −10 dB m2 over a multi-angle range. Thus, the proposed hybrid absorber is of great significance for the development of magnetized MXene composites with superior low-frequency microwave absorption properties.
Full article
(This article belongs to the Special Issue Functional Magnetic and Dielectric Composites: Fabrication, Properties and Applications)
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Open AccessReview
Recent Advances in the Deposition of Aluminide Coatings on Nickel-Based Superalloys: A Synthetic Review (2019–2023)
by
Mateusz Kopec
Coatings 2024, 14(5), 630; https://doi.org/10.3390/coatings14050630 - 16 May 2024
Abstract
Thermal barrier coatings (TBCs) are widely used to improve the oxidation resistance and high-temperature performance of nickel-based superalloys operating in aggressive environments. Among the TBCs, aluminide coatings (ACs) are commonly utilized to protect the structural parts of jet engines against high-temperature oxidation and
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Thermal barrier coatings (TBCs) are widely used to improve the oxidation resistance and high-temperature performance of nickel-based superalloys operating in aggressive environments. Among the TBCs, aluminide coatings (ACs) are commonly utilized to protect the structural parts of jet engines against high-temperature oxidation and corrosion. They can be deposited by different techniques, including pack cementation (PC), slurry aluminizing or chemical vapor deposition (CVD). Although the mentioned deposition techniques have been known for years, the constant developments in materials sciences and processing stimulates progress in terms of ACs. Therefore, this review paper aims to summarize recent advances in the AC field that have been reported between 2019 and 2023. The review focuses on recent advances involving improved corrosion resistance in salty environments as well as against high temperatures ranging between 1000 °C and 1200 °C under both continuous isothermal high-temperature exposure for up to 1000 h and cyclic oxidation resulting from AC application. Additionally, the beneficial effects of enhanced mechanical properties, including hardness, fatigue performance and wear, are discussed.
Full article
(This article belongs to the Section Surface Characterization, Deposition and Modification)
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Open AccessArticle
First-Principles and Experimental Study of Ge, V, Ta-Doped AgNi Electrical Contact Materials
by
Jingqin Wang, Yixuan Zhang, Menghan Wang, Jing Chen and Guanglin Huang
Coatings 2024, 14(5), 629; https://doi.org/10.3390/coatings14050629 - 16 May 2024
Abstract
To explore the stability, electrical, and mechanical characteristics of undoped AgNi alongside AgNi doped with elemental Ge, V, and Ta, we performed calculations on their electronic structures using density functional theory from first-principles. We also prepared AgNi(17) and AgNi-x(Ge, V, Ta) electrical contact
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To explore the stability, electrical, and mechanical characteristics of undoped AgNi alongside AgNi doped with elemental Ge, V, and Ta, we performed calculations on their electronic structures using density functional theory from first-principles. We also prepared AgNi(17) and AgNi-x(Ge, V, Ta) electrical contact materials using the powder metallurgy technique, and they were subsequently assessed experimentally. The electrical properties of these materials were evaluated under a 24 V/15 A DC-resistive load using the JF04D contact material testing system. A three-dimensional morphology scanner was employed to examine the contact surface and investigate the erosion patterns of the materials. Our findings indicate that doping with metal elements significantly enhanced the mechanical properties of electrical contacts, including conductivity and hardness, and optimizes arc parameters while improving resistance to arc erosion. Notably, AgNi-Ge demonstrated superior conductivity and arc erosion resistance, showing significant improvements over the undoped AgNi contacts. This research provides a theoretical foundation for selecting doping elements aimed at enhancing the performance of AgNi electrical contact materials.
Full article
(This article belongs to the Special Issue Recent Studies of Metal and Metal Compound Coatings: Microstructure, Properties, and Applications)
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Open AccessArticle
Temporal and Spatial Variation Study on Corrosion of High-Strength Steel Wires in the Suspender of CFST Arch Bridge
by
Luming Deng and Yulin Deng
Coatings 2024, 14(5), 628; https://doi.org/10.3390/coatings14050628 - 16 May 2024
Abstract
The corrosion and degradation behavior of high-strength steel wires during service directly affect the safety and usability of suspenders in steel pipe concrete arch bridges. In this study, three different types of specimens were fabricated using steel wires extracted from the suspenders of
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The corrosion and degradation behavior of high-strength steel wires during service directly affect the safety and usability of suspenders in steel pipe concrete arch bridges. In this study, three different types of specimens were fabricated using steel wires extracted from the suspenders of an 11-year-old in-service arch bridge and subjected to accelerated corrosion tests with acetic acid. Considering the differential diffusion processes of corrosion factors caused by varying degrees of damage to the suspender sheath, the spatial corrosion variability of steel wires at different positions within the suspender cross-section was investigated. Experimental results indicated a two-stage characteristic in the corrosion process of individual galvanized steel wire samples. In the first corrosion stage, the microstructure on the corroded steel wire surface evolved from a dense crystalline structure to a porous one. In the second corrosion stage, corrosion products accumulate on the steel wire substrate, subsequently further aggregating into sheet-like structures. The maximum pitting factor of individual steel wire samples from a specific area could be described by a Type I extreme value distribution. In the time-dependent model that was established, the location parameter and scale parameter exhibited an exponential decrease during the first corrosion stage and a linear decrease during the second corrosion stage. In the absence of sheath protection, the coefficient of variation in corrosion among adjacent steel wires in the suspender followed a normal distribution. The spatial corrosion variability of the wires inside the suspender is significantly influenced by the shape of the suspender sheath damage. As the corrosion time increased, the overall discrepancy in corrosion levels among different layers of wires diminished.
Full article
(This article belongs to the Special Issue Corrosion and Corrosion Prevention in Extreme Environments)
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Open AccessArticle
The Effects of Induction Plasma Spheroidization on the Properties of Yttrium-Stabilized Zirconia Powders and the Performance of Corresponding Thermal Barrier Coatings for Gas Turbine Engine Applications
by
Haoran Peng, Yueguang Yu, Jianxin Dong, Tianjie Shi, Kang Yuan, Zheng Yan and Botian Bai
Coatings 2024, 14(5), 627; https://doi.org/10.3390/coatings14050627 - 16 May 2024
Abstract
To modify the structure of thermal barrier coatings and improve their high-temperature resistance, induction plasma spheroidization (IPS) technology was applied to regulate the structure of YSZ powders in this study. The surface morphology, particle size distribution, phase composition, and internal microstructure of the
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To modify the structure of thermal barrier coatings and improve their high-temperature resistance, induction plasma spheroidization (IPS) technology was applied to regulate the structure of YSZ powders in this study. The surface morphology, particle size distribution, phase composition, and internal microstructure of the conventional agglomerated and spheroidized powders were characterized using scanning electron microscopy and focused ion beam analysis methods. The results showed that the microstructure of the powders presented uneven evolution in the induction plasma stream. Due to the existence of the temperature gradient along the radial direction of the powders, the IPS powders consisted of outer dense shells and internal porous cores. The mechanical property of such shell–core structure was analyzed by using the finite elemental simulation method. In addition, coatings were prepared using the IPS powders and the agglomerated powders. The IPS coating showed improved water-cooling thermal cycling resistance compared to the conventional coating.
Full article
(This article belongs to the Special Issue Advances in Protective Coatings: Materials, Fabrication, Corrosion and Applications)
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Open AccessArticle
Performance of Atmospheric Plasma-Sprayed Thermal Barrier Coatings on Additively Manufactured Super Alloy Substrates
by
Madhura Bellippady, Stefan Björklund, Xin-Hai Li, Robert Frykholm, Bjorn Kjellman, Shrikant Joshi and Nicolaie Markocsan
Coatings 2024, 14(5), 626; https://doi.org/10.3390/coatings14050626 - 15 May 2024
Abstract
This work represents a preliminary study of atmospheric plasma-sprayed (APS) Yttria-Stabilized Zirconia (YSZ)-based thermal barrier coatings (TBCs) deposited on forged and additive manufactured (AM) HAYNES®282® (H282) superalloy substrates. The effect of different feedstock morphologies and spray gun designs with radial
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This work represents a preliminary study of atmospheric plasma-sprayed (APS) Yttria-Stabilized Zirconia (YSZ)-based thermal barrier coatings (TBCs) deposited on forged and additive manufactured (AM) HAYNES®282® (H282) superalloy substrates. The effect of different feedstock morphologies and spray gun designs with radial and axial injection on APS-deposited YSZ layer characteristics such as microstructure, porosity content, roughness, etc., has been investigated. The performance of TBCs in terms of thermal cycling fatigue (TCF) lifetime and erosion behaviour were also comprehensively investigated. In view of the high surface roughness of as-built AM surfaces compared to forged substrates, two different types of NiCoCrAlY bond coats were examined: one involved high-velocity air fuel (HVAF) spraying of a finer powder, and the other involved APS deposition of a coarser feedstock. Despite the process and feedstock differences, the above two routes yielded comparable bond coat surface roughness on both types of substrates. Variation in porosity level in the APS topcoat was observed when deposited using different YSZ feedstock powders employing axial or radial injection. However, the resultant TBCs on AM-derived substrates were observed to possess similar microstructures and functional properties as TBCs deposited on reference (forged) substrates for any given YSZ deposition process and feedstock.
Full article
(This article belongs to the Special Issue Advances in Thermal Spray Coatings: Technologies and Applications)
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Open AccessArticle
A Manufacturing Method for High-Reliability Multilayer Flexible Electronics by Electrohydrodynamic Printing
by
Geng Li, Shang Wang, Jiayue Wen, Shujun Wang, Yuxin Sun, Jiayun Feng and Yanhong Tian
Coatings 2024, 14(5), 625; https://doi.org/10.3390/coatings14050625 - 15 May 2024
Abstract
To meet the demand for higher performance and wearability, integrated circuits are developing towards having multilayered structures and greater flexibility. However, traditional circuit fabrication methods using etching and lamination processes are not compatible with flexible substrates. As a non-contact printing method in additive
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To meet the demand for higher performance and wearability, integrated circuits are developing towards having multilayered structures and greater flexibility. However, traditional circuit fabrication methods using etching and lamination processes are not compatible with flexible substrates. As a non-contact printing method in additive manufacturing, electrohydrodynamic printing possesses advantages such as environmental friendliness, sub-micron manufacturing, and the capability for flexible substrates. However, the interconnection and insulation of different conductive layers become significant challenges. This study took composite silver ink as a conductive material to fabricate a circuit via electrohydrodynamic printing, applied polyimide spraying to achieve interlayer insulation, and drilled micro through-holes to achieve interlayer interconnection. A 200 × 200 mm2 ten-layer flexible circuit was thus prepared. Furthermore, we combined a finite element simulation with reliability experiments, and the prepared ten-layer circuit was found to have excellent bending resistance and thermal cycling stability. This study provides a new method for the manufacturing of low-cost, large-sized, multilayer flexible circuits, which can improve circuit performance and boost the development of printed electronics.
Full article
(This article belongs to the Special Issue Synthesis, Characterization and Performance Enhancement of Electrode and Biomaterial Coatings)
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Open AccessArticle
Precise Analysis of the Differences in the Laser-Activated Energy Density of Aluminum Nitride Ceramics under Various Gas Bath Environments
by
Haitao Zhang, Yingming Wang, Jing Shao, Hao Dong, Zhiyuan Sun, Suli Han, Changqing Xie, Ping Song, Shufeng Sun and Zhenwei Nie
Coatings 2024, 14(5), 624; https://doi.org/10.3390/coatings14050624 - 15 May 2024
Abstract
Laser activation can lead to the formation of a layer of aluminum on the surface of aluminum nitride ceramics, thereby preparing metal circuits. Under various gas environments, there are differences in the aluminum layers precipitated by laser-activated aluminum nitride ceramics. The existing literature
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Laser activation can lead to the formation of a layer of aluminum on the surface of aluminum nitride ceramics, thereby preparing metal circuits. Under various gas environments, there are differences in the aluminum layers precipitated by laser-activated aluminum nitride ceramics. The existing literature uses the width of the metal layer to characterize this difference, and these data are very imprecise. Usually, laser energy density is used to describe this processing difference. However, the existing concept of laser energy density is an average value and is not suitable for the threshold of laser activation, because the intensity gradient of the focused Gaussian beam is large, and different intensity distributions represent different energy levels. This article applied a precise concept of laser energy density that sees it as being proportional to light intensity and can be used to evaluate the difference in laser energy density required for the decomposition of aluminum nitride ceramics under various gas bath conditions precisely. Due to the strong energy of a focused Gaussian beam, it is not possible to directly obtain the intensity distribution. Here, the intensity distribution of the collimated beam was used to indirectly obtain the intensity distribution of the focused Gaussian beam, and the threshold values for laser activation under different gas baths were calculated. It was found that the minimum energy density in air increased by 12.5%, and the minimum energy density in nitrogen increased by 3%, using the minimum energy density required for laser activation in argon as the reference.
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(This article belongs to the Section Surface Characterization, Deposition and Modification)
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An Experimental Study of Surface Icing Characteristics on Blade Airfoil for Offshore Wind Turbines: Effects of Chord Length and Angle of Attack
by
Dong Liang, Pengyu Zhao, He Shen, Shengbing Yang, Haodong Chi, Yan Li and Fang Feng
Coatings 2024, 14(5), 623; https://doi.org/10.3390/coatings14050623 - 15 May 2024
Abstract
Offshore wind turbines operating in frigid and humid climates may encounter icing on the blade surface. This phenomenon adversely impacts the aerodynamic efficiency of the turbine, consequently diminishing power generation efficacy. Investigating the distribution characteristics of icing on the blade surface is imperative.
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Offshore wind turbines operating in frigid and humid climates may encounter icing on the blade surface. This phenomenon adversely impacts the aerodynamic efficiency of the turbine, consequently diminishing power generation efficacy. Investigating the distribution characteristics of icing on the blade surface is imperative. Hence, this study undertook icing wind tunnel tests on segments of DU25 airfoil, a prevalent type for offshore wind turbines, to examine such characteristics as different chord lengths and angles of attack. The results show a simultaneous increase in the blade icing area and growth rate of the net icing area with augmenting the chord length and angles of attack. The total icing area rate decreases by a factor of two when the chord length is doubled. The relative positioning of icing and the average icing thickness remain consistent across the airfoil blades with varying chord lengths. Comparing the icing shapes on blades of varying scales shows a similarity ranging from 84.06% to 88.72%. The results of this study provide insight into the icing characteristics of offshore wind turbines.
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(This article belongs to the Special Issue Recent Developments on Functional Coatings for Industrial Applications, Volume II)
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Magnetron-Sputtered Long-Term Superhydrophilic Thin Films for Use in Solid-State Cooling Devices
by
Maria Barrera, Olaf Zywitzki, Thomas Modes and Fred Fietzke
Coatings 2024, 14(5), 622; https://doi.org/10.3390/coatings14050622 - 14 May 2024
Abstract
Pulse-magnetron-sputtered long-term superhydrophilic coatings have been synthesized to functionalize the surfaces of solid-state cooling devices, e.g., electrocaloric heat pumps, where not only a complete wetting of the surface by a fluid is intended, but also fast wetting and dewetting processes are required. The
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Pulse-magnetron-sputtered long-term superhydrophilic coatings have been synthesized to functionalize the surfaces of solid-state cooling devices, e.g., electrocaloric heat pumps, where not only a complete wetting of the surface by a fluid is intended, but also fast wetting and dewetting processes are required. The coatings consist of a (Ti,Si)O2 outer layer that provides lasting hydrophilicity thanks to the mesoporous structure, followed by an intermediate WO3 film that enables the reactivation of the wettability through visible light irradiation, and a W underlayer which can work as a top electrode of the electrocaloric components thanks to its suitable electrical and thermal conductivity properties. Process parameter optimization for each layer of the stack as well as the influence of the microstructure and composition on the wetting properties are presented. Finally, water contact angle measurements, surface energy evaluations, and a contact line dynamics assessment of evaporating drops on the coatings demonstrate that their enhanced wetting performance is attributed not only to their intrinsic hydrophilic nature but also to their porous microstructure, which promotes wicking and spreading at the nanometric scale.
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(This article belongs to the Section Thin Films)
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