Journal Description
Materials
Materials
is an international peer-reviewed, open access journal on materials science and engineering published semimonthly online by MDPI. The Portuguese Materials Society (SPM), Spanish Materials Society (SOCIEMAT) and Manufacturing Engineering Society (MES) are affiliated with Materials and their members receive discounts on the article processing charges.
- Open Access— free for readers, with article processing charges (APC) paid by authors or their institutions.
- High Visibility: indexed within Scopus, SCIE (Web of Science), PubMed, PMC, Ei Compendex, CaPlus / SciFinder, Inspec, Astrophysics Data System, and other databases.
- Journal Rank: JCR - Q2 (Metallurgy & Metallurgical Engineering) / CiteScore - Q2 (Condensed Matter Physics)
- Rapid Publication: manuscripts are peer-reviewed and a first decision is provided to authors approximately 13.9 days after submission; acceptance to publication is undertaken in 2.7 days (median values for papers published in this journal in the second half of 2023).
- Recognition of Reviewers: reviewers who provide timely, thorough peer-review reports receive vouchers entitling them to a discount on the APC of their next publication in any MDPI journal, in appreciation of the work done.
- Testimonials: See what our editors and authors say about Materials.
- Companion journals for Materials include: Electronic Materials and Construction Materials.
Impact Factor:
3.4 (2022);
5-Year Impact Factor:
3.8 (2022)
Latest Articles
Efficient Electrocatalytic Ammonia Synthesis via Theoretical Screening of Titanate Nanosheet-Supported Single-Atom Catalysts
Materials 2024, 17(10), 2239; https://doi.org/10.3390/ma17102239 (registering DOI) - 9 May 2024
Abstract
The electrocatalytic nitrogen reduction reaction (NRR) for synthesizing ammonia holds promise as an alternative to the traditional high-energy-consuming Haber–Bosch method. Rational and accurate catalyst design is needed to overcome the challenge of activating N2 and to suppress the competitive hydrogen evolution reaction
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The electrocatalytic nitrogen reduction reaction (NRR) for synthesizing ammonia holds promise as an alternative to the traditional high-energy-consuming Haber–Bosch method. Rational and accurate catalyst design is needed to overcome the challenge of activating N2 and to suppress the competitive hydrogen evolution reaction (HER). Single-atom catalysts have garnered widespread attention due to their 100% atom utilization efficiency and unique catalytic performance. In this context, we constructed theoretical models of metal single-atom catalysts supported on titanate nanosheets (M-TiNS). Initially, density functional theory (DFT) was employed to screen 12 single-atom catalysts for NRR- and HER-related barriers, leading to the identification of the theoretically optimal NRR catalyst, Ru-TiNS. Subsequently, experimental synthesis of the Ru-TiNS single-atom catalyst was successfully achieved, exhibiting excellent performance in catalyzing NRR, with the highest NH3 yield rate reaching 15.19 μmol mgcat−1 h−1 and a Faradaic efficiency (FE) of 15.3%. The combination of experimental results and theoretical calculations demonstrated the efficient catalytic ability of Ru sites, validating the effectiveness of the constructed theoretical screening process and providing a theoretical foundation for the design of efficient NRR catalysts.
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(This article belongs to the Special Issue Advanced Materials and Methods for Heterogeneous Catalysis)
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Revealing the Effect of α’ Decomposition on Microstructure Evolution and Mechanical Properties in Ti80 Alloy
by
Chunhong Xiao, Bin Hu, Jinyang Ge, Bin Kong, Deng Luo, Xiaoyong Zhang and Kechao Zhou
Materials 2024, 17(10), 2238; https://doi.org/10.3390/ma17102238 - 9 May 2024
Abstract
Three types of solution treatment and aging were designed to reveal the α’ decomposition and its effect on the mechanical properties of near-α Ti-80 alloy, as follows: solution at 970 °C then quenching (ST), ST + aging at 600 °C for 5 h
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Three types of solution treatment and aging were designed to reveal the α’ decomposition and its effect on the mechanical properties of near-α Ti-80 alloy, as follows: solution at 970 °C then quenching (ST), ST + aging at 600 °C for 5 h (STA-1), and ST + aging 600 °C for 24 h (STA-2). The results show that the microstructures of the ST samples were mainly composed of equiaxed αp and acicular α’, with a large number of dislocations confirmed by the KAM results. After subsequent aging for 5 h, α’ decomposed into acicular fine αs and nano-β (intergranular β, intragranular β) in the STA-1 specimen, which obstructed dislocation motion during deformation, resulting in the STA-1 specimen exhibiting the most excellent yield strength (1012 MPa) and maintaining sufficient elongation (8.1%) compared with the ST (898 MPa) and STA-2 (871 MPa) samples. By further extending the aging time to 24 h, the size of acicular αs and nano-β gradually increased while the density of dislocations decreased, which resulted in a decrease in strength and an increase in plasticity. Based on this, a microstructures–properties correlation model was proposed. This study provides a new method for strength–plasticity matching of near-α titanium alloys through α’ decomposition to acicular αs+nano-β.
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(This article belongs to the Special Issue Review and Feature Papers in "Metals and Alloys" Section)
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Physical Analysis and Mathematical Modeling of the Hydrogen Storage Process in the MmNi4.2Mn0.8 Compound
by
Sihem Belkhiria, Abdulrahman Alsawi, Chaker Briki, Saleh M. Altarifi, Mohamed Houcine Dhaou and Abdelmajid Jemni
Materials 2024, 17(10), 2237; https://doi.org/10.3390/ma17102237 - 9 May 2024
Abstract
The results of an experimental and mathematical study into the MmNi4.2Mn0.8 compound’s hydrogen storage properties are presented in the present research. Plotting and discussion of the experimental isotherms (P-C-T) for different starting temperatures (288 K, 298 K, 308 K, and
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The results of an experimental and mathematical study into the MmNi4.2Mn0.8 compound’s hydrogen storage properties are presented in the present research. Plotting and discussion of the experimental isotherms (P-C-T) for different starting temperatures (288 K, 298 K, 308 K, and 318 K) were carried out first. Then, the enthalpy and entropy of formation (ΔH0, ΔS0) were deduced from the plot of van’t Hoff. Following that, the P-C-T were contrasted with a mathematical model developed via statistical physics modeling. The steric and energetic parameters, such as the number of the receiving sites (n1, n2), their densities (Nm1, Nm2), and the energy parameters (P1, P2) of the system, were calculated thanks to the excellent agreement between the numerical and experimental results. Therefore, plotting and discussing these parameters in relation to temperature preceded their application in determining the amount of hydrogen in each type of site per unit of metal ([H/M]1, [H/M]2) as well as for the entire system [H/M] versus temperature and pressure besides the absorption energies associated with each kind of site (ΔE1, ΔE2) and the thermodynamic functions (free energy, Gibbs energy, and entropy) that control the absorption reaction.
Full article
(This article belongs to the Special Issue Research on Metallic Hydrogen Storage Materials)
Open AccessArticle
Effect of Compressive Stress on Copper Bonding Quality and Bonding Mechanisms in Advanced Packaging
by
Tsan-Feng Lu, Ping-Yang Lee and YewChung Sermon Wu
Materials 2024, 17(10), 2236; https://doi.org/10.3390/ma17102236 - 9 May 2024
Abstract
The thermal expansion behavior of Cu plays a critical role in the bonding mechanism of Cu/SiO2 hybrid joints. In this study, artificial voids, which were observed to evolve using a focused ion beam, were introduced at the bonded interfaces to investigate the
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The thermal expansion behavior of Cu plays a critical role in the bonding mechanism of Cu/SiO2 hybrid joints. In this study, artificial voids, which were observed to evolve using a focused ion beam, were introduced at the bonded interfaces to investigate the influence of compressive stress on bonding quality and mechanisms at elevated temperatures of 250 °C and 300 °C. The evolution of interfacial voids serves as a key indicator for assessing bonding quality. We quantified the bonding fraction and void fraction to characterize the bonding interface and found a notable increase in the bonding fraction and a corresponding decrease in the void fraction with increasing compressive stress levels. This is primarily attributed to the Cu film exhibiting greater creep/elastic deformation under higher compressive stress conditions. Furthermore, these experimental findings are supported by the surface diffusion creep model. Therefore, our study confirms that compressive stress affects the Cu–Cu bonding interface, emphasizing the need to consider the depth of Cu joints during process design.
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(This article belongs to the Special Issue Welding, Joining, and Additive Manufacturing of Metals and Alloys)
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Predictive Modeling of Vickers Hardness Using Machine Learning Techniques on D2 Steel with Various Treatments
by
Claudia Lorena Mambuscay, Carolina Ortega-Portilla, Jeferson Fernando Piamba and Manuel Guillermo Forero
Materials 2024, 17(10), 2235; https://doi.org/10.3390/ma17102235 - 9 May 2024
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Hardness is one of the most crucial mechanical properties, serving as a key indicator of a material’s suitability for specific applications and its resistance to fracturing or deformation under operational conditions. Machine learning techniques have emerged as valuable tools for swiftly and accurately
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Hardness is one of the most crucial mechanical properties, serving as a key indicator of a material’s suitability for specific applications and its resistance to fracturing or deformation under operational conditions. Machine learning techniques have emerged as valuable tools for swiftly and accurately predicting material behavior. In this study, regression methods including decision trees, adaptive boosting, extreme gradient boosting, and random forest were employed to forecast Vickers hardness values based solely on scanned monochromatic images of indentation imprints, eliminating the need for diagonal measurements. The dataset comprised 54 images of D2 steel in various states, including commercial, quenched, tempered, and coated with Titanium Niobium Nitride (TiNbN). Due to the limited number of images, non-deep machine learning techniques were utilized. The Random Forest technique exhibited superior performance, achieving a Root Mean Square Error (RMSE) of 0.95, Mean Absolute Error (MAE) of 0.12, and Coefficient of Determination ( ) ≈ 1, surpassing the other methods considered in this study. These results suggest that employing machine learning algorithms for predicting Vickers hardness from scanned images offers a promising avenue for rapid and accurate material assessment, potentially streamlining quality control processes in industrial settings.
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Enhancing Mechanical Properties and Microstructures of Mass-Manufactured Sand Concrete by Incorporating Granite Powder
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Jian Huang, Guangfeng Xu, Shujie Chen, Demei Yu, Tengfei Fu, Chao Feng and Yulin Wang
Materials 2024, 17(10), 2234; https://doi.org/10.3390/ma17102234 - 9 May 2024
Abstract
The production of manufactured sand and stone processing can cause dust pollution due to the generation of a significant amount of stone powder. This dust (mainly granite powder) was collected and incorporated as a cement replacement into mass-manufactured sand concrete in order to
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The production of manufactured sand and stone processing can cause dust pollution due to the generation of a significant amount of stone powder. This dust (mainly granite powder) was collected and incorporated as a cement replacement into mass-manufactured sand concrete in order to enhance the mechanical properties and microstructures. The heat of the hydration was measured by adding the granite powder into the cementitious material system. The mechanical properties, autogenous shrinkage, and pore structures of the concrete were tested. The results showed that the mechanical strength of the concrete increased first and then decreased with the increase in granite powder content. By replacing the 5% cement with the granite powder, the 28 d compressive and flexural strength increased by 17.6% and 20.9%, respectively. The autogenous shrinkage was mitigated by the incorporation of the 10% granite powder and decreased by 19.7%. The mechanism of the granite powder in the concrete was studied by X-ray diffraction (XRD), scanning electron microscopy (SEM), and mercury intrusion porosimetry (MIP). The porosity decreased significantly within the 10% granite powder. A microstructure analysis did not reveal a change in the type of hydration products but rather that the granite powder played a role in the microcrystalline nucleation during the hydration process.
Full article
(This article belongs to the Special Issue Functional Cement-Based Composites for Civil Engineering (Volume II))
Open AccessArticle
Effect of Sb Content on the Microstructure and Mechanical Properties of Eutectic SnPb Solder
by
Xiuchen Zhao, Jiahui Chang, Xuefeng Wu, Zi-Ting Ye, Weiwei Chen and Xiaochen Xie
Materials 2024, 17(10), 2233; https://doi.org/10.3390/ma17102233 - 9 May 2024
Abstract
SnPb solder was widely used in electronic packaging for aerospace devices due to its high reliability. However, its creep resistance is poor and can be improved by adding alloying elements. The effects of Sb content on the microstructure, tensile, and creep properties of
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SnPb solder was widely used in electronic packaging for aerospace devices due to its high reliability. However, its creep resistance is poor and can be improved by adding alloying elements. The effects of Sb content on the microstructure, tensile, and creep properties of eutectic SnPb solder were investigated. Sb addition effectively improved the mechanical properties of the SnPb solder. When Sb content exceeds 1.7 wt.%, SbSn intermetallic compounds (IMCs) occurred. And increasing the Sb content increased the tensile strength. Furthermore, Sb addition decreased the steady-state creep rate and increased the stress exponent n, suggesting that the creep resistance had been enhanced, which may be attributed to the hindrance of dislocation movement by SbSn IMCs, as well as the reduction in phase boundaries, which consequently reduced grain boundary sliding.
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(This article belongs to the Special Issue Physical Metallurgy of Metals and Alloys II)
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Transient Temperature at Tool–Chip Interface during Initial Period of Chip Formation in Orthogonal Cutting of Inconel 718
by
Youssef Alammari, Jian Weng, Jannis Saelzer and Dirk Biermann
Materials 2024, 17(10), 2232; https://doi.org/10.3390/ma17102232 - 9 May 2024
Abstract
Machining nickel-based super alloys such as Inconel 718 generates a high thermal load induced via friction and plastic deformation, causing these alloys to be among most difficult-to-cut materials. Localized heat generation occurring in machining induces high temperature gradients. Experimental techniques for determining cutting
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Machining nickel-based super alloys such as Inconel 718 generates a high thermal load induced via friction and plastic deformation, causing these alloys to be among most difficult-to-cut materials. Localized heat generation occurring in machining induces high temperature gradients. Experimental techniques for determining cutting tool temperature are challenging due to the small dimensions of the heat source and the chips produced, making it difficult to observe the tool–chip interface. Therefore, theoretical analysis of cutting temperatures is crucial for understanding heat generation and temperature distribution during cutting operations. Periodic heating and cooling occurring during cutting and interruption, respectively, are modeled using a hybrid analytical and finite element (FE) transient thermal model. In addition to identifying a transition distance associated with initial period of chip formation (IPCF) from apparent coefficient of friction results using a sigmoid function, the transition temperature is also identified using the thermal model. The model is validated experimentally by measuring the tool–chip interface temperature using a two-color pyrometer at a specific cutting distance. Due to the cyclic behavior in interrupted cutting, where a steady-state condition may or may not be achieved, transient thermal modeling is required in this case. Input parameters required to identify the heat flux for the transient thermal model are obtained experimentally and the definitions of heat-flux-reducing factors along the cutting path are associated with interruptions and the repeating IPCF. The thermal model consists of two main parts: one is related to identifying the heat flux, and the other part involves the determination of the temperature field within the tool using a partial differential equation (PDE) solved numerically via a 2D finite element method.
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(This article belongs to the Section Manufacturing Processes and Systems)
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Thermogravimetric Analysis of Moisture in Natural and Thermally Treated Clay Materials
by
Giulia Lo Dico, Lorenzo Lisuzzo, Verónica Carcelén, Giuseppe Cavallaro and Maciej Haranczyka
Materials 2024, 17(10), 2231; https://doi.org/10.3390/ma17102231 - 9 May 2024
Abstract
Clays are a class of porous materials; their surfaces are naturally covered by moisture. Weak thermal treatment may be considered practical to remove the water molecules, changing the surface properties and making the micro- and/or mesoporosities accessible to interact with other molecules. Herein,
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Clays are a class of porous materials; their surfaces are naturally covered by moisture. Weak thermal treatment may be considered practical to remove the water molecules, changing the surface properties and making the micro- and/or mesoporosities accessible to interact with other molecules. Herein, a modulated thermogravimetric analysis (MTGA) study of the moisture behavior on the structures of five, both fibrous and laminar, clay minerals is reported. The effect of the thermal treatment at 150 °C, which provokes the release of weakly adsorbed water molecules, was also investigated. The activation energies for the removal of the adsorbed water (Ea) were calculated, and they were found to be higher, namely, from 160 to 190 kJ mol−1, for fibrous clay minerals compared to lamellar structures, ranging in this latter case from 80 to 100 kJ mol−1. The thermal treatment enhances the rehydration in Na-montmorillonite, stevensite, and sepiolite structures with a decrease in the energy required to remove it, while Ea increases significantly in palygorskite (from 164 to 273 kJ mol−1). As a proof of concept, the MTGA results are statistically correlated, together with a full characterization of the physico-chemical properties of the five clay minerals, with the adsorption of two molecules, i.e., aflatoxin B1 (AFB1) and β-carotene. Herein, the amount of adsorbed molecules ranges from 12 to 97% for the former and from 22 to 35% for the latter, depending on the particular clay. The Ea was correlated with AFB1 adsorption with a Spearman score of −0.9. When the adsorbed water is forcibly removed, e.g., under vacuum conditions and high temperatures, the structure becomes the most important, decreasing the Spearman score between β-carotene and Ea to −0.6.
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(This article belongs to the Special Issue Porous Ceramics, Glasses and Composites, Volume II)
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High-Temperature Cyclic Oxidation Behavior and Microstructure Evolution of W- and Ce-Containing 18Cr-Mo Type Ferritic Stainless Steel
by
Jiahao Zheng, Yang Feng, Yang Zhao and Liqing Chen
Materials 2024, 17(10), 2230; https://doi.org/10.3390/ma17102230 - 9 May 2024
Abstract
Due to the recurrent starting and stopping operations of automobiles during service, their engines’ hot ends are continually subjected to high-temperature cyclic oxidation. Therefore, it is crucial to develop ferritic stainless steels with better high-temperature oxidation resistance. This study focuses on improving the
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Due to the recurrent starting and stopping operations of automobiles during service, their engines’ hot ends are continually subjected to high-temperature cyclic oxidation. Therefore, it is crucial to develop ferritic stainless steels with better high-temperature oxidation resistance. This study focuses on improving the high-temperature cyclic oxidation performance of 18Cr-Mo (444-type) ferritic stainless steel by alloying with high-melting-point metal W and the rare earth element Ce. For this purpose, a high-temperature cyclic oxidation experiment was designed to simulate the actual service environment and investigate the high-temperature cyclic oxidation behavior and microstructure evolution of 444-type ferritic stainless steel alloyed with W and Ce. The oxide structure and composition formed during this process were analyzed and characterized using scanning electron microscopy/energy dispersive spectroscopy (SEM-EDS) and electron probe X-ray micro-analyzer (EPMA), in order to reveal the mechanism of action of W and Ce in the cyclic oxidation process. The results show that 18Cr-Mo ferritic stainless steel alloyed with W and Ce exhibits an excellent resistance to high-temperature cyclic oxidation. The element W can promote the precipitation of the Laves phase between the matrix and the oxide film, and the small-sized Laves phase can inhibit the interfacial diffusion of oxidation reaction elements and prevent the inward growth of the oxide film. The element Ce can refine oxide particles and reduce the thickness of the oxide film. CeO2 particles within the oxide film can serve as nucleation sites for the formation of oxide particles from reactive elements, and they also contribute to pinning the oxide film, thereby enhancing its adhesion.
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(This article belongs to the Special Issue Mechanics Behavior, Fatigue Damage, and Microstructure Evolution of Metallic Material)
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The Influence of Slag Content on the Structure and Properties of the Interfacial Transition Zone of Ceramisite Lightweight Aggregate Concrete
by
Haihong Fan, Shuaichen Chen, Rui Wu and Kaibo Wei
Materials 2024, 17(10), 2229; https://doi.org/10.3390/ma17102229 - 9 May 2024
Abstract
Ceramisite lightweight concrete has excellent performance and relatively light self-weight characteristics. At the same time, the recent development of green high-performance concrete and prefabricated components has also brought the abundant utilization of these mineral mixture. An interfacial transition zone exists between the hardened
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Ceramisite lightweight concrete has excellent performance and relatively light self-weight characteristics. At the same time, the recent development of green high-performance concrete and prefabricated components has also brought the abundant utilization of these mineral mixture. An interfacial transition zone exists between the hardened cement paste and the aggregate, which is the weakest part of the concrete, characterized by high porosity and low strength. In order to study the effect of slag content on the interfacial transition zone in lightweight high-strength concrete, experiments were designed to replace cement with slag at different contents (0%, 5%, 10%, 15%). A series of studies was conducted on its macro-strength, microstructure, and composition. The results indicated that the addition of slag improved the porosity and width of the interfacial transition zone. Adding slag did not reduce the thickness of the concrete interfacial transition zone significantly at 3 d, but it led to significant improvement in the thickness of the interfacial transition zone at 28 d, and the thickness of the interfacial zone at 28 d was reduced from 19 μm to 8.5 μm, a reduction of 55%. The minimum value of microhardness in the slurry region of the interfacial specimens also increased from 19 MPa to 26 MPa, an increase of 36%. In addition, the structural density of the interfacial region was further increased, resulting in varying degrees of improvement in the macroscopic anti-splitting strength. One of the important reasons for this phenomenon is that the addition of slag optimizes the chemical composition of the interface and promotes the continuation of the pozzolanic reactivity, which further enhances the hydration at the interface edge.
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(This article belongs to the Section Construction and Building Materials)
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Finite Element Analysis of Manufacturing Deformation in Polymer Matrix Composites
by
Thomas Singleton, Adil Saeed, Lloyd Strawbridge and Zulfiqar Ahmad Khan
Materials 2024, 17(10), 2228; https://doi.org/10.3390/ma17102228 - 9 May 2024
Abstract
This paper introduces a unique finite element analysis (FEA) technique designed to predict spring-back behaviour in polymer matrix composites (PMCs). Extensive research has been conducted to model the manufacturing process of multiple ‘L’-shaped components, fabricated from SPRINTTM materials (GLP 43 and GLP
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This paper introduces a unique finite element analysis (FEA) technique designed to predict spring-back behaviour in polymer matrix composites (PMCs). Extensive research has been conducted to model the manufacturing process of multiple ‘L’-shaped components, fabricated from SPRINTTM materials (GLP 43 and GLP 96) at two thicknesses (15 mm and 25 mm). Three distinct FEA methodologies were utilised to determine the impact of thermal loads and rigid fixtures. An error deviation of 3.23% was recorded when comparing simulation results to experimental data, thereby validating the effectiveness of the FEA methodology.
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(This article belongs to the Special Issue Research on Material Durability and Mechanical Properties)
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Effect of Mineral Admixtures on Physical, Mechanical, and Microstructural Properties of Flue Gas Desulfurization Gypsum-Based Self-Leveling Mortar
by
Shiyu Wang, Yanxin Chen, Wei Zhao and Chang Chen
Materials 2024, 17(10), 2227; https://doi.org/10.3390/ma17102227 - 9 May 2024
Abstract
The production of flue gas desulfurization gypsum poses a serious threat to the environment. Thus, utilizing gypsum-based self-leveling mortar (GSLM) stands out as a promising and effective approach to address the issue. β-hemihydrate gypsum, cement, polycarboxylate superplasticizer, hydroxypropyl methyl cellulose ether (HPMC), retarder,
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The production of flue gas desulfurization gypsum poses a serious threat to the environment. Thus, utilizing gypsum-based self-leveling mortar (GSLM) stands out as a promising and effective approach to address the issue. β-hemihydrate gypsum, cement, polycarboxylate superplasticizer, hydroxypropyl methyl cellulose ether (HPMC), retarder, and defoamer were used to prepare GSLM. The impact of mineral admixtures (steel slag (SS), silica fume (SF), and fly ash (FA)) on the physical, mechanical, and microstructural properties of GSLM was examined through hydration heat, X-ray diffractometry (XRD), Raman spectroscopy, and scanning electron microscopy (SEM) analyses. The GSLM benchmark mix ratio was determined as follows: 94% of desulfurization building gypsum, 6% of cement, 0.638% each of water reducer and retarder, 0.085% each of HPMC and defoamer (calculated additive ratio relative to gypsum), and 0.54 water-to-cement ratio. Although the initial fluidity decreased in the GSLM slurry with silica fume, there was minimal change in 30 min fluidity. Notably, at an SS content of 16%, the GSLM exhibited optimal flexural strength (6.6 MPa) and compressive strength (20.4 MPa). Hydration heat, XRD, and Raman analyses revealed that a small portion of SS actively participated in the hydration reaction, while the remaining SS served as a filler.
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(This article belongs to the Section Construction and Building Materials)
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Data–Physics Fusion-Driven Defect Predictions for Titanium Alloy Casing Using Neural Network
by
Peng Yu, Xiaoyuan Ji, Tao Sun, Wenhao Zhou, Wen Li, Qian Xu, Xiwang Qie, Yajun Yin, Xu Shen and Jianxin Zhou
Materials 2024, 17(10), 2226; https://doi.org/10.3390/ma17102226 - 9 May 2024
Abstract
The quality of Ti alloy casing is crucial for the safe and stable operation of aero engines. However, the fluctuation of key process parameters during the investment casting process of titanium alloy casings has a significant influence on the volume and number of
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The quality of Ti alloy casing is crucial for the safe and stable operation of aero engines. However, the fluctuation of key process parameters during the investment casting process of titanium alloy casings has a significant influence on the volume and number of porosity defects, and this influence cannot be effectively suppressed at present. Therefore, this paper proposes a strategy to control the influence of process parameters on shrinkage volume and number. This study constructed multiple regression prediction models and neural network prediction models of porosity volume and number for a ZTC4 casing by simulating the gravity investment casting process. The results show that the multiple regression prediction model and neural network prediction model of shrinkage cavity total volume have an accuracy of over 99%. The accuracy of the neural network prediction model is higher than that of the multiple regression model, and the neural network model realizes the accurate prediction of shrinkage defect volume and defect number through pouring temperature, pouring time, and mold shell temperature. The sensitivity degree of casing defects to key process parameters, from high to low, is as follows: pouring temperature, pouring time, and mold temperature. Further optimizing the key process parameter window reduces the influence of process parameter fluctuation on the volume and number of porosity defects in casing castings. This study provides a reference for actual production control process parameters to reduce shrinkage cavity and loose defects.
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(This article belongs to the Special Issue Advanced Casting of Materials)
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Ultra-Fine Bainite in Medium-Carbon High-Silicon Bainitic Steel
by
Xinpan Yu, Yong Wang, Huibin Wu and Na Gong
Materials 2024, 17(10), 2225; https://doi.org/10.3390/ma17102225 - 9 May 2024
Abstract
The effects of austenitizing and austempering temperatures on the bainite transformation kinetics and the microstructural and mechanical properties of a medium-carbon high-silicon ultra-fine bainitic steel were investigated via dilatometric measurements, microstructural characterization and mechanical tests. It is demonstrated that the optimum austenitizing temperature
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The effects of austenitizing and austempering temperatures on the bainite transformation kinetics and the microstructural and mechanical properties of a medium-carbon high-silicon ultra-fine bainitic steel were investigated via dilatometric measurements, microstructural characterization and mechanical tests. It is demonstrated that the optimum austenitizing temperature exists for 0.3 wt.%C ultra-fine bainitic steel. Although the finer austenite grain at 950 °C provides more bainite nuclei site and form finer bainitic ferrite plates, the lower dislocation density in plates and the higher volume fraction of the retained austenite reduces the strength and impact toughness of ultra-fine steel. When the austenitizing temperature exceeds 1000 °C, the true thickness of bainitic ferrite plates and the volume fraction of blocky retained austenite in the bainite microstructure increase significantly with the increases in austenitizing temperature, which do harm to the plasticity and impact toughness. The effect of austempering temperature on the transformation behavior and microstructural morphology of ultra-fine bainite is greater than that of austenitizing temperature. The prior martensite, formed when the austempering temperature below Ms, can refine the bainitic ferrite plates and improve the strength and impact toughness. However, the presence of prior martensite divides the untransformed austenite and inhibits the growth of bainite sheaves, thus prolonging the finishing time of bainite transformation. In addition, prior martensite also strengthens the stability of untransformed austenite though carbon partition and enhances the volume fraction of blocky retained austenite, which reduces the plasticity of ultra-fine bainitic steel. According to the experimental results, the optimum austempering process for 0.3 wt. %C ultra-fine bainitic steel is through austenitization at 1000 °C and austempering at 340 °C.
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(This article belongs to the Special Issue Metalworking Processes: Theoretical and Experimental Study)
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The Waelz Slag from Electric Arc Furnace Dust Processing: Characterization and Magnetic Separation Studies
by
Pavel Grudinsky, Anfisa Yurtaeva, Denis Pankratov, Liliya Pasechnik, Roman Musaelyan and Valery Dyubanov
Materials 2024, 17(10), 2224; https://doi.org/10.3390/ma17102224 - 8 May 2024
Abstract
The Waelz slag generated during electric arc furnace dust processing is an iron-rich product with significant amounts of iron, zinc and copper. About 600–800 kg of the Waelz slag is generated per ton of the dust processed. The Waelz slag samples from two
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The Waelz slag generated during electric arc furnace dust processing is an iron-rich product with significant amounts of iron, zinc and copper. About 600–800 kg of the Waelz slag is generated per ton of the dust processed. The Waelz slag samples from two different plants were thoroughly characterized using inductively coupled plasma optical emission spectroscopy (ICP-AES), X-ray diffraction analysis (XRD), chemical phase analysis, Mössbauer spectroscopy and other supporting methods. The phase distribution of iron, zinc and copper was determined in the Waelz slag samples. Low-intensity wet magnetic separation was tested for the iron recovery from the Waelz slag samples. It was found that the Waelz slag samples have complex chemical and mineralogical compositions, which can impede the selective recovery of valuable elements. The obtained results indicate that the chemical and mineralogical composition of the Waelz slag samples has a considerable effect on the magnetic separation indexes. The experiments showed that the iron concentrates with Fe contents of 73% and 46.8% with the metallization degrees of 87.2% and 57.5% and the iron recovery degree of 54.8% and 52.9% were obtained at optimal conditions for two different samples, respectively, without selective segregation of Cu and Zn in the magnetic or non-magnetic fraction.
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(This article belongs to the Special Issue Processing of End-of-Life Materials and Industrial Wastes – Volume 2)
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Effect of Geopolymerization Reaction on the Flexural Strength of Kaolin-Based Systems
by
Binghuan Gao, Yangyang Li, Seongwan Jang, Hyeonjin Son, Heesoo Lee and Chang-Jun Bae
Materials 2024, 17(10), 2223; https://doi.org/10.3390/ma17102223 - 8 May 2024
Abstract
Geopolymers exhibit broad application prospects, including construction and radiation shielding, which require excellent mechanical performances. However, investigations on the nature of geopolymerization reactions and their consequential impact on mechanical performance are still vague. In this study, the effect of the major factors of
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Geopolymers exhibit broad application prospects, including construction and radiation shielding, which require excellent mechanical performances. However, investigations on the nature of geopolymerization reactions and their consequential impact on mechanical performance are still vague. In this study, the effect of the major factors of Si/Al ratio and curing time on the geopolymerization reaction and flexural strength were studied based on the microstructure evolution and chemical bonding formation analyzed using the SEM, FTIR, peak deconvolution, and XRD methods. The microstructure of geopolymers was transferred from initially layered smooth particles of kaolinite to a 3D network porous structure, corresponding to sodalite. A spectrum exclusive to the geopolymer structure occurred at 973 cm−1, corresponding to the sodium aluminum silicate hydrate (N-A-S-H) links, the integral area of which represents the degree of geopolymerization reaction. Furthermore, a controllable reaction degree was achieved by adjusting the Si/Al ratio and curing time, where the maximum reaction degree of 55% was achieved at a Si/Al ratio of 1.94 when cured for 7 d. The correlation between the flexural strength and reaction degree was found to follow a proportional relationship, achieving a flexural strength of 21.11 MPa with a degree of 45%. This study provides insight into the development of mechanical strength through controlling the reaction process.
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Research on Slurry Flowability and Mechanical Properties of Cemented Paste Backfill: Effects of Cement-to-Tailings Mass Ratio and Mass Concentration
by
Yan Li, Jianxin Fu, Jiguang Yang and Jie Wang
Materials 2024, 17(10), 2222; https://doi.org/10.3390/ma17102222 - 8 May 2024
Abstract
The flowability and mechanical properties are increasingly crucial in the filling process of deep metal mines with mining depths exceeding 1000 m. The rheological properties of filling slurry in the pipeline were analyzed through rheological tests, L-tube self-flow tests, and semi-industrial loop tests.
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The flowability and mechanical properties are increasingly crucial in the filling process of deep metal mines with mining depths exceeding 1000 m. The rheological properties of filling slurry in the pipeline were analyzed through rheological tests, L-tube self-flow tests, and semi-industrial loop tests. The results revealed that with an increase in the cement-to-tailings mass ratio (c/t ratio) and mass concentration, the slurry exhibited a higher flow resistance and decreased stowing gradient. During slurry transportation, the pressure loss in the straight pipe was positively correlated with the slurry flow rate, c/t ratio, and mass concentration. A uniaxial compressive strength (UCS) test was conducted to analyze the mechanical properties of the cemented paste backfill containing BMC (CCPB) in both standard and deep-underground curing environments. The UCS of the CCPB showed an increasing trend with the rise in curing age, mass concentration, and the c/t ratio. The comprehensive analysis concluded that when the c/t ratio is 1:4, and the mass concentration is approximately 74%, and parameters such as the slump, bleeding rate, and flowability of the filling slurry meet the criteria for conveying and goaf filling, resulting in a high-strength filling body.
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(This article belongs to the Special Issue Sustainable and Advanced Cementitious Materials)
Open AccessArticle
Thermodynamic Assessment of the P2O5-Na2O and P2O5-MgO Systems
by
Lideng Ye, Chenbo Li, Jifeng Yang, Guangcheng Xiao, Zixuan Deng, Libin Liu, Ligang Zhang and Yun Jiang
Materials 2024, 17(10), 2221; https://doi.org/10.3390/ma17102221 - 8 May 2024
Abstract
Knowledge about the thermodynamic equilibria of the P2O5-Na2O and P2O5-MgO systems is very important for controlling the phosphorus content of steel materials in the process of steelmaking dephosphorization. The phase equilibrium and thermodynamic
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Knowledge about the thermodynamic equilibria of the P2O5-Na2O and P2O5-MgO systems is very important for controlling the phosphorus content of steel materials in the process of steelmaking dephosphorization. The phase equilibrium and thermodynamic data of the P2O5-Na2O and P2O5-MgO systems were critically evaluated and re-assessed by the CALPHAD (CAlculation of PHAse Diagram) approach. The liquid phase was described by the ionic two-sublattice model for the first time with the formulas (Na+1)P(O−2, PO3−1, PO4−3, PO5/2)Q and (Mg+2)P(O−2, PO3−1, PO4−3, PO5/2)Q, respectively, and the selection of the species constituting the liquid phase was based on the structure of the phosphate melts. A new and improved self-consistent set of thermodynamic parameters for the P2O5-Na2O and P2O5-MgO systems was finally obtained, and the calculated phase diagram and thermodynamic properties exhibited excellent agreement with the experimental data. The difference in the phase composition of invariant reactions from the experimentally determined values reported in the literature is less than 0.9 mol.%. The present thermodynamic modeling contributes to constructing a multicomponent oxide thermodynamic database in the process of steelmaking dephosphorization.
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(This article belongs to the Topic Advances in Computational Materials Sciences)
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Open AccessArticle
Analysis of Chemical, Microstructural and Mechanical Properties of a CuAlBe Material Regarding Its Role as a Non-Sparking Material
by
Romeo Gabriel Chelariu, Ramona Cimpoesu, Adrian Marius Jurca, Catalin Mihai Popa, Marcelin Benchea, Gheorghe Badarau, Bogdan Istrate, Alin Marian Cazac, Nicanor Cimpoesu, Dan-Dumitru Pintilie, Gabriel Dragos Vasilescu and Costica Bejinariu
Materials 2024, 17(10), 2220; https://doi.org/10.3390/ma17102220 - 8 May 2024
Abstract
We developed and analyzed a novel non-sparking material based on CuAlBe for applications in potentially explosive environments. Using a master alloy of CuBe, an established material for anti-sparking tools used in oil fields, mines, or areas with potentially explosive gas accumulations, and pure
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We developed and analyzed a novel non-sparking material based on CuAlBe for applications in potentially explosive environments. Using a master alloy of CuBe, an established material for anti-sparking tools used in oil fields, mines, or areas with potentially explosive gas accumulations, and pure Al, we used an Ar atmosphere induction furnace to obtain an alloy with ~10 wt% Al and ~2 wt% Be percentages and good chemical and structural homogeneity. The new material was tested in an explosive gaseous mixture (10% H2 or 6.5% CH4) under extremely strong wear for 16,000 cycles, and no hot sparks capable of igniting the environment were produced. The material was used in the form of hot-rolled plates obtained from melted ingots. The experimental results reflect the use of a suitable material for non-sparking tools. This material has good deformability during hot rolling, abnormal grain growth during deformation under heat treatment and special thermo-mechanical processing, and no high chemical composition variation. Additionally, there are slightly different corrosion resistance and mechanical properties between the melt and hot-rolled state of CuAlBe material. Through hot rolling, the material’s corrosion resistance increased, reducing the chances of generating sparks capable of causing explosions.
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(This article belongs to the Special Issue Corrosion Resistance Enhancement of the Materials Surface—Volume II)
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