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Article

The Evaluation Technology of Manufacturer Intelligence Regarding the Selection of the Decision Support System of Smart Manufacturing Technologies: Analysis of China–South Africa Relations

1
College of Mechanical and Electrical Engineering, Hohai University, Changzhou 213022, China
2
Changzhou Key Laboratory of Intelligent Manufacturing Technology and Equipment, Hohai University, Changzhou 213022, China
3
School of Mechanical Engineering, Nanjing University of Science & Technology, Nanjing 210094, China
4
Department of Industrial and System Engineering, Cape Peninsula University of Technology, Cape Town 7535, South Africa
*
Author to whom correspondence should be addressed.
Processes 2023, 11(7), 2185; https://doi.org/10.3390/pr11072185
Submission received: 29 June 2023 / Revised: 16 July 2023 / Accepted: 20 July 2023 / Published: 21 July 2023

Abstract

:
With the development of international cooperation, South Africa (SA) has been China’s largest trading partner in Africa for several consecutive years. China and SA can build the digital “Belt and Road” to modernize the manufacturing system locally and optimize process control by benchmarking with the best-in-class manufacturers in each country. In this research, an evaluation technology of manufacturer intelligence regarding the selection of decision support system (DSS) of smart manufacturing technologies, analyzing China–South Africa relations, is described. Firstly, the three keys aspects that enable the technologies of DSS are discussed in detail. Then, one key technology, the manufacturers’ intelligent evaluation system with 15 indexes, was built. The indexes and their measurements are also proposed. Finally, a fusion method based on boosting with multi-kernel function (online sequential extreme learning machine based on boosting, Boosting-OSELM) is introduced. The purpose of Boosting-OSKELM is to combine several weak learners into a strong learner (lower mean square error, MSE) through an acceptable time delay. Finally, the case study is presented to demonstrate the improvement on the MSE and process time, showing a relative MSE improvement of 96.19% and a relative time delay ratio of 31.46%. Totally, the largest contribution of the proposed evaluation method in this study is the conversion of the history data saved by the manual scoring method into knowledge in accessible MES and resealable time delay, which will free up the expert workforce in the entire process. We expect this paper will help future research in this field.

1. Introduction

1.1. The Background of South Africa

As other countries, considerable economic progress to reduce poverty and income inequality [1] is needed in South Africa (SA). The SA gross domestic product (GDP) was reduced by 0.7% in the second quarter of 2022, and poverty/unemployment is a continuous challenge for the nation [2]. Based on a literature review, the implementation of smart manufacturing technology (SMT) is lacking in most SA manufacturers [3]. Conventional manufacturing technologies, which are costly and inflexible [4], are used in these companies. As a result, the growth of the SA industry is limited. According to previous studies, the positive adoption of SMT can positively impact the manufacturing industry through increased flexibility, efficiency, sustainable business models, improved product quality, and reduced environmental impact.
Most manufacturing companies in SA are aware of the potential and impact of SMT. However, most studies have revealed the need for a technology selection strategy to provide guidance in developing a SMT roadmap while considering technological, social factors, and business needs [5]. Based on previous studies, a systematic approach with optimum integration into the existing manufacturing systems is required for the adaptation of SMT [6]. Many manufacturers are often faced with the dilemma of selecting a cost-effective technology that is more beneficial considering their business objectives. Additionally, it is challenging to establish a proper implementation and evaluation plan for the technology.
SA manufacturers are at different levels of modernization. Some outdated technologies are still used by some manufacturers, while others have made considerable attempts towards the modernization of their manufacturing system [7]. The study in [3] revealed that no SA manufacturer is fully modernized. Only about 8% of the manufacturers have made considerable attempts to modernize their factories, while 47% are at an intermediate level of modernization. A total of the industries are making initial efforts to become modernized, while 11% of the industries have not made any attempts. In 2018, a tripartite strategic framework for adopting SMT was proposed, as defined by the fourth industrial revolution [8]. The lack of modernization appears to contribute to the low competitiveness of SA manufacturers on a global scale. Some researchers through the World Economic Forum noted that SA’s level of global competitiveness is 32 points behind China. This implies that China–SA partnerships can improve the competitiveness of SA manufacturers through modernization [9]. Additionally, researchers from the World Economic Forum have also reported that the skills level of SA graduates reduced by 10% in the period between 2016 and 2020.

1.2. The Background of China

China’s manufacturing is currently undergoing significant changes and is seeking in-depth cooperation at the industrial level with other countries around the world. Supported by emerging information technologies, such as the industrial network, big data, and cloud computing, China has accumulated rich and advanced knowledge in decision support systems [10], and has deeply integrated various factors, such as technology, economy, society, and culture. From the perspective of national development strategy, diplomatic needs, and technological maturity, China possesses all the conditions to attain advanced achievements [11].
From a national strategy perspective, SA holds an important position in China’s diplomatic and economic relations with Africa. SA is also the first African country to establish a people-to-people exchange mechanism with China. In recent years, deepening cooperation has increasingly become an important example of building even closer ties with other nations [12]. With the emerging convergence of their strategic implementation, the governments, manufacturers, and universities of both countries have fully comprehended the necessity and importance of cooperation.
From a diplomatic perspective, SA has been China’s largest trading partner in Africa for 12 consecutive years, since 2010. It is expected that, in the next three years, China’s imports from SA will exceed USD 100 billion. China and SA capitalize on the opportunity of building the digital “Belt and Road” of connectivity to strengthen cooperation and promote diplomatic diversification in the form of industry–university–research combination, which conforms to the fundamental interests of both sides, taps into new potential for China–SA cooperation, and helps to strengthen their diplomatic cooperative relations [13].

1.3. State of the Art of Smart Manufacturer Evaluation

In recent years, scholars have discussed and analyzed the evaluation system of SMT, focusing on three aspects: the expert scoring method, the fuzzy comprehensive evaluation method, and the data-driven evaluation method.
The expert scoring method is especially suitable for fields that require professional knowledge and experience. It relies on subjective judgment or specific index systems. One well-known method is the analytic hierarchy process (AHP). A comprehensive set of manufacturer evaluation criteria in utilizing AHP was constructed by Hossein [14], aiming to allocate different weight proportions to eight evaluation indicators. Qin [15], who conducted research on the green operation benefits of power generation enterprises, proposed an intuitionistic fuzzy comprehensive analytic hierarchy process based on improved dynamic hesitation degree (D-IFAHP) and an improved extreme learning machine algorithm optimized by the RBF (radial basis function) kernel function (RELM), which simplifies the manufacturing evaluation process. Another expert scoring method is the Delphi method, which has been mentioned in the context of smart shipping [16] and smart health [17], but has not been applied to smart manufacturer evaluation.
In terms of the fuzzy comprehensive evaluation method, it quantifies the fuzzy degree of each evaluation index by establishing a fuzzy mathematical model and performs fuzzy comprehensive operations to derive comprehensive evaluation results. Feng [18], based on the fuzzy comprehensive evaluation method, proposed a further comprehensive screening of indicators aiming to reduce the influence of highly overlapping information and constructws a multi-dimensional evaluation index system for smart electricity consumption with a wider range and scale of adaptation. Combining both the fuzzy method and AHP, fuzzy comprehensive AHP was applied to lean green manufacturing by Zhu [19] in the context of Industry 4.0, and the evaluation index system was divided into four levels to determine the importance of the driving factors, starting with endogenous and exogenous drivers.
Data-driven evaluation is a method based on data and statistical analysis, which can lead to an assessment of a project based on quantitative characteristics and data models. The basic approach involves using data analysis methods, such as machine learning, to extract key features, build models, and conduct evaluations. Mahmoud [20] combined digital twins and proposed a three-phase evaluation framework for selecting the optimal configuration of SMT systems. Xiao [21] proposed an 18-dimensional evaluation index for manufacturers considering inter-manufacturer cooperation and used multi-attribute decision analysis and BP neural networks to prioritize cooperation. Shafiq [22] employed the support vector machine (SVM) method to evaluate and control the manufacturing process in the context of smart industries.
Although traditional methods (mainly expert grading and fuzzy comprehensive evaluation) have evolved over the years, they still have some disadvantages: (i) heavy reliance on manual experience, (ii) inability to fully use historical data for effective knowledge formation, (iii) the large amount of human and material resources required in the evaluation, and (iv) the lack of connection between evaluation indicators and smart manufacturing, especially in terms of measurement methods and scoring basis.
Data-driven methods are still being refined and evolving, with the following trends: (i) shallow machine learning techniques, such as SVM and neural networks, exhibit high efficiency but limited accuracy; and (ii) deep machine learning techniques, such as deep learning and reinforcement learning, have high computational complexity and operational inefficiency. Therefore, there is an urgent need to propose an algorithm that combines high efficiency and accuracy.
The aim of this study is to utilize historical evaluation results to train the model and encapsulate the existing knowledge to achieve autonomous evaluation. The online sequential extreme learning machine based on the boosting method (Boosting-OSELM) proposed in this study achieves a combination of several shallow machine learning methods, which can be trained and fitted several times by using residuals as the optimization target, and can simultaneously consider training speed and prediction accuracy. The rest of the paper is organized as follows: In the second section, the architecture of SMT evaluation and selection of the decision support system is described. The third section presents the manufacturers’ intelligent evaluation system and the evaluation method. In the fourth section, a case study and result analysis are discussed. The last section concludes the paper and considers future work.

2. The Architecture of SMT Evaluation and Selection of the Decision Support System

This section describes the architecture of the evaluation and selection of the decision support system in a general way, as shown in Figure 1.
(1)
Multi-source and multi-dimensional data metadata modeling and enterprise-level fault-tolerant communication technology. In view of the difficulties in cross-platform and cross-level fault-tolerant communication between China and SA, especially the serious default of data in SA (those that have not worked with SA companies before, but have contacts with Chinese companies), research on multi-source and multi-dimensional data metadata modeling at the enterprise and industrial levels was conducted in China. The aim was to store the structured and modelized dataset of the complete information about Chinese manufacturers in the Chinese cloud. With the assistance of the public networks of the two countries, especially the complete 5G network in China, an enterprise-level fault-tolerant communication platform was constructed. The completion of defaulted data based on edge computing and information fitting can be achieved. This platform can be used to ensure data consistency between the two countries under different technical conditions, cultural contexts, and operation habits. The details can be observed in Figure 2.
(2)
Manufacturers’ smart evaluation and SMT active push technology under asymmetric default information. In view of the existing problems, such as the lack of an intelligent evaluation of manufacturers and the delayed push of SMT in SA, research on intelligent evaluation of manufacturers was firstly conducted. Then, using deep learning techniques, the active push technology for SMT was constructed to establish an orderly correlation between the manufacturers’ demand, technical competence, and spatio-temporal sequence. The regularity of SMT introduced in different stages among Chinese manufacturers was revealed. Through cross-industry and transnational transfer learning, the active push technology in China was transformed into that in SA. Finally, the multi-objective decision-making and model revision technology for SMT application were studied, and the effectiveness model and feedback mechanism of SMT application in manufacturers were explored, as shown in Figure 3.
(3)
China–SA, complementary, industrial-level evaluation and advanced technology correlation push technology. Firstly, the evaluation technology for assessing the critical importance and complementarity at the industrial level in China and SA was studied, with special evaluation indexes being determined, including developmental, strategic, emerging, and resource–environment matching. Secondly, the correlation push technology for SMT at the industrial level was investigated. Constrained by the demand of downstream products and the functional and development demands, it promotes the combination of industries that are strong and the complementarity of advantages and disadvantages. Finally, the knowledge transfer of SMT and the complementary development of industries between China and SA were achieved, as shown in Figure 4.

3. Manufacturers’ Intelligent Evaluation System and Evaluation Method

This section presents the basic aspects of the evaluation system and evaluation method (i.e., one key method to enable technology, as mentioned in Section 2, to help manufacturers to know themselves well and support future SMT selection). The system and method are built by Chinese manufacturer data and transferred/corrected in SA, and provide a scoring basis for the active push technology. The specific implementation steps are as follows: Firstly, data for 15 evaluation indexes and the overall results of Chinese manufacturers were obtained. Then, the OSKELM algorithm was employed to obtain data from Chinese enterprises. If the index data of SA are subsequently obtained, the overall result can be directly fitted. Finally, based on this model, decisions can be made regarding whether to push SMT and which specific SMT technologies to promote.

3.1. Manufacturers’ Intelligent Evaluation System

A manufacturers’ intelligent evaluation system with 15 indexes was built. Table 1 provides a detailed introduction to these indexes and their measurements. The indexes are categorized in different levels, ranging from Level 1 to Level 5, indicating varying degrees of intelligence for each index, with Level 5 representing the highest level. While quality is not the primary focus of the evaluation system, it is still an important aspect. Quality is divided into three subcategories: qualification rate, parameter variability and consistency, and quality performance. Among these subcategories, the qualification rate and parameter variability and consistency are the main concerns of the company, as mentioned in Table 1 under index A5.

3.2. Evaluation Method

(1)
The Online Sequential Extreme Learning Machine (OSELM)
In recent years, many algorithms for evaluation purposes have been published. Among them, the OSELM is well known for its high speed in training and excellent generalization ability [23,24]. OSELM was derived from the extreme learning machine (ELM) method [25], and the incremental learning formula of the new samples was derived. Its advantages are as follows:
  • High speed in training, which avoids the disadvantage of slow upgrade operations present in traditional backward gradient update methods in the neural network.
  • Easy attainment of the global optimal solution, which uses the optimization model, namely the least squares method, to solve the network weight.
  • Fewer parameters in the model compared to those in the neural network, which avoids the great influence of learning parameters on the evaluation performance.
  • Compatibility with samples and suitability for online learning.
Despite the numerous advantages of OSELM, one challenge remains, namely determining the optimal number of hidden layers. The kernelized extreme learning machine (KELM) method solves this problem effectively. KELM is a variation of the ELM algorithm that incorporates kernel methods. While ELM employs a simple linear activation function in the hidden layer, KELM utilizes a kernel function to map the input data into a higher-dimensional feature space. This allows KELM to handle nonlinear relationships between inputs and outputs. Consequently, KELM not only avoids the problem of the curse of dimensionality but also improves generalization and stability, which can be negatively affected by the random assignment of hidden neurons. KELM demonstrates great potential in handling nonlinear relationships in the evaluation process.
Commonly used kernel functions include:
Linear Kernel: It computes the inner product between the input samples in the original feature space. It is equivalent to not using a kernel and represents a linear relationship between the data points, according to Equation (1):
K x i , x j = x i T x j
Polynomial Kernel: It computes the similarity based on the polynomial expansion of the input samples. It introduces nonlinearity by considering higher-order interactions between the features, according to Equation (2):
K x i , x j =   ( a x i T x j + b ) p
Gaussian Kernel: It calculates the similarity based on the radial basis function. It measures the similarity between the samples as a decaying exponential function of the Euclidean distance between them, according to Equation (3):
K x i , x j = e x p   ( | | x i x j | | 2 2 σ 2 )
(2)
The fusion method based on boosting with a multi-kernel function
According to the integrated learning theory, through a special combination method, several weak learners can obtain the same performance as the strong learners. Among them, boosting is a commonly used integrated learning technique [26]. Its basic idea is to correct the wrong classifications or predictions made by weak learners through other weak learners.
Based on the boosting idea, this study integrated multiple ELMs with different kernels, and the Boosting-OSKELM (boosting online sequential kernelized extreme learning machine) method was introduced, as shown in Figure 5. Firstly, a kernel OSKELM was used for learning and training. Secondly, the difference 1 between the labels and the results 1 can be calculated, which act as new labels in the next round of training. Then, another kernel OSKELM with the difference 2 (between the new labels and the results 2) can be trained again. Generally speaking, after 3 rounds of training with 3 kernel functions (different or the same), an evaluation with a good performance can be obtained.
The pseudocode of Boosting-OSKELM (Algorithm 1) is shown below. In a practical operation, the same kernel can be used repeatedly, such as several times of Gaussian kernel. No more than three kernel functions were used in this paper, which comprehensively considered the combined explosion and performance accuracy.
Algorithm 1. Pseudocode of Boosting-OSKELM
Input: Dataset D = {x, y} N, k e r n e l s = k 1 , k 2 , k 3
Output: Integrates ELM E *
1. 
Initialization k = k 1
2. 
y ^ = OSKELM k , x , y
3. 
For k = {k2, k3}:
4. 
      Calculate the difference r = y y ^
5. 
      Retraining r ^ = O S K E L M k , x , r
6. 
      Calculate y ^ = y + r ^
7. 
End
8. 
The final ELM E *

4. Case Study and Result Analysis

Section 3 presented the evaluation index system and the evaluation method regarding the selection of the decision support system of smart manufacturing technologies, analyzing China–South Africa relation. In Section 4, the research content from Section 3 is elaborated with examples to enhance its presentation.

4.1. Case Study

In order to reflect the differentiation of each level, (Level 1, Level 2, Level 3, Level 4, and Level 5) were represented by (1, 3, 6, 10, and 15), respectively. The examples of 50 manufacturers are shown in Appendix A. This study collected data from more than 50 manufacturers in Suzhou, China. For each manufacturer, scores were attributed based on the weights of 0, 1, 3, 6, 10, and 15 for Levels 1 to 5, respectively (where 0 indicates that level 1 is not met). Then, 20 professors and experts provided different weighting coefficients based on their knowledge, which were used to accumulate a result value. If coefficients are all 1, it equals to the summation of A1 to A15. The scores provided by each professor were then averaged to obtain the result in Appendix A, Table A1. The inputs were 0, 1, 3, 6, 10, and 15, and the output was the result. In the middle, the proposed Boosting-OSKELM model was used to achieve approximation training. Finally, the polynomial kernel function, the Gaussian kernel function, and the linear kernel function in the Boosting-OSKELM model were selected. Some parameter values of the polynomial kernel function and the Gaussian kernel function are shown in Table 2.
Based on the selectable parameter values, 39 selectable sequences of the kernel function and each mean square error (MSE) are shown in Table 3. L, G, and P represent the linear, Gaussian, and polynomial kernel functions, respectively.

4.2. Result Analysis

(1)
The purpose of Boosting-OSKELM is to combine several weak learners into a strong learner (lower MSE) through an acceptable time delay. Therefore, the smallest single kernel MES, G, was chosen as the benchmark. Because G is the best MSE of the single kernel, it is best to use a single G if the MSE with two or three cores is larger than G. This makes it easier to exclude data with an MSE that is too large and reduce the amount of computation. The sequence combinations with a lower MSE value than the benchmark can be considered for future inclusion in Table 4. Secondly, a two-index (MSE and time delay) evaluation function was needed. Within the fluctuation range, the higher the MSE and the lower the time delay, compared with the benchmark, the better the combination. So, the MSE–time delay evaluation function was built as Equation (4) (Ref. the signal noise Ratio).
o b j . f m a x = M S E     M S E b M S E m a x     M S E m i n T     T b T m a x     T m i n
MSE and T present the independent variables. MSEb and Tb are the MSE and time delay of the benchmark. MSEmax, MSEmin, Tmax, and Tmin show the max and min values of MSE and time delay, respectively. The results are presented in Table 4.
According to Table 4, the P–G sequence combination shows a great performance, with values of 0.00258484135900025 for MSE and 0.0487431 for the process time. Within the fluctuation range, MSE relative improvement is 96.19% and the relative time delay ratio is only 31.46%. This high precision can meet the manufacturing system and process needs. The objective function is 3.056564, which is much higher than that of other combinations.
(2)
Sample size is small. Although small samples can be processed by Boosting-OSKELM, the higher the number of samples, the more accurate the evaluation effect. More samples, and an even larger data set, are needed.
(3)
Unbalance dataset. All 50 samples were from manufacturers in Suzhou, China. Suzhou is one of the most developed cities in China’s manufacturing industry, and those manufacturers have relatively high development levels (according to the Chinese national standard GB/T 39116-2020, most of them are in the second and third levels, while few are in the first and fourth levels, and there are almost no manufacturers in the fifth level). This imbalance in the distribution of samples may pose challenges when migrating the evaluation method from China to SA, as the context and characteristics of SA manufacturers may differ significantly from those in Suzhou.

4.3. Practicability Discussion

The practicability of the evaluation system can be discussed in three areas, as follows:
(1)
Self-awareness of intelligent degree: The evaluation system provides meaningful insights to manufacturers, helping them to understand their current level of intelligence. This self-awareness is crucial for manufacturers to identify their strengths, weaknesses, and areas for improvement. For example, if Manufacturer 1 lacks quality control analysis (A5), the evaluation system can recommend the implementation of control-based zero-defect manufacturing (ZDM) [27] technologies to address this weakness. Advanced manufacturing processes, such as surface topography [28] and surface quality [29], can also be used to overcome the quality problem from a process perspective. This approach can be applied in both China and South Africa, promoting knowledge transfer and complementary development in SMT between two countries.
(2)
Achieving autonomous evaluation: The evaluation system allows the continuous updating of the model as new data become available, eliminating the need for the extensive retraining of the model with each update. This avoids the resource-intensive process of involving multiple expert professors in retraining the model. For example, if Manufacturer 1 implements ZDM and improves product quality through SMT and online monitoring, the score for A5 can be updated from 1 to 15, and the result is changed from 35.7 to 48.1228. This enables fast fitting without requiring a complete model retraining.
(3)
Facilitating the determination of manufacturers’ direction: By comparing the evaluation results with those of peer competitors, manufacturers can gain insights into how competitors apply SMT. This helps them to identify their own development direction, maintain competitive advantages, and achieve continuous innovation and growth.

5. Conclusions

SA has been China’s largest trading partner in Africa for several consecutive years. At present, China and SA can build the digital “Belt and Road”, which conforms to the fundamental interests of both sides, taps into new potential for China–SA cooperation, and helps both sides to further enhance diplomatic cooperative relations. The aim of this study was to develop an evaluation technology of manufacturer intelligence regarding the selection of the decision support system of smart manufacturing technologies, analyzing China–South Africa relations. Three key aspects that enable the technologies of DSS were discussed in detail (Section 2). As a key aspect that enables technology, a manufacturers’ intelligent evaluation system with 15 indexes was built. The indexes and their measurements were discussed. A fusion method based on boosting with the multi-kernel function (Boosting-OSKELM) was introduced (Section 3). The purpose of Boosting-OSKELM was to combine several weak learners into a strong learner (lower MSE) through an acceptable time delay. A case study was presented to show the improvement in the relative MSE (96.19%) and the relative time delay ratio (31.46%). It is helpful to determine, subsequently, whether to push SMT and which SMTs to push actively.
Future work will concentrate on the following aspects:
(1)
The unbalanced dataset. In the near future, more than 800 China manufacturers and more than 200 SA manufacturers will contribute to the research. A complete and balance database will be established.
(2)
Some other key enabling technologies will be studied in the future: multi-source and multi-dimensional data metadata modelling and enterprise-level fault-tolerant communication technology, SMT active push technology under asymmetric default information, and China–SA complementary industrial-level evaluation and advanced technology correlation push technology.
(3)
The integration of the SMT evaluation and selection decision system. The configuration of the definition method and the microservice integration method will be conducted in the integration technology to avoid the tight coupling problems of all modules in one single system (which shows poor scalability and difficult maintenance).

Author Contributions

Conceptualization, F.P., M.Y., F.H. and B.Y.; methodology, F.P.; software, F.P. and J.Z.; validation, F.P. and J.Z.; formal analysis, F.P.; investigation, F.P.; resources, F.P.; data curation, F.P.; writing—original draft preparation, F.P.; writing—review and editing, J.Z.; visualization, F.P.; supervision, F.P.; project administration, F.P.; funding acquisition, F.P., M.Y. and B.Y.. All authors have read and agreed to the published version of the manuscript.

Funding

This research was funded by the Ministry of Education of Humanities and Social Science project (21YJCZH112 and 21YJA630111), the Changzhou Sci&Tech Program (CJ20210058 and CM20223014), the Fundamental Research Funds for the Central Universities (B220202027), and National Natural Science Foundation of China (NSFC) (grant 51875171).

Data Availability Statement

Where no new data were created.

Conflicts of Interest

The authors declare no conflict of interest.

Appendix A

Table A1. Examples of the 50 manufacturers.
Table A1. Examples of the 50 manufacturers.
A1A2A3A4A5A6A7A8A9A10A11A12A13A14A15Result *
Manufacturer 1633311111001311035.7
Manufacturer 263661066610301036388.3
Manufacturer 3663610666103101033190.7
Manufacturer 466106106661033631510110.5
Manufacturer 563631066666110610694.1
Manufacturer 663661061063616101384.6
Manufacturer 7633313361606101052.8
Manufacturer 86101010106615106310666125.5
Manufacturer 915101010101010151510610101010166.8
Manufacturer 106366366661036361090
Manufacturer 1133313363130631041
Manufacturer 126310610666161631378.3
Manufacturer 1363663636130633663.8
Manufacturer 146101066636130661679
Manufacturer 156333631061301031055.4
Manufacturer 16636133106331631664.7
Manufacturer 1763313363360633354.5
Manufacturer 186310610366661636183.8
Manufacturer 191510101015101061011106106131.4
Manufacturer 2063313366130631047.3
Manufacturer 2161311313110131127.8
Manufacturer 2263611316161631148
Manufacturer 2363611316163631149.6
Manufacturer 2463311316160631143.6
Manufacturer 2563311313131630035.8
Manufacturer 2615153366361033661010106.6
Manufacturer 2763633366331633664.1
Manufacturer 2863363610661310106082.6
Manufacturer 2931613030303030330.9
Manufacturer 3031336333610623145.8
Manufacturer 3133336333616611151.6
Manufacturer 32336363336113110660.7
Manufacturer 3331316333331636348.8
Manufacturer 3431336363131361144.8
Manufacturer 3531111113130361025.1
Manufacturer 36366663310631633370.9
Manufacturer 37106666661010636666101.9
Manufacturer 3831331333361313643.8
Manufacturer 3911111131110311016.6
Manufacturer 4031636333131311140.5
Manufacturer 4131331313110311329.2
Manufacturer 4236633313110331341.2
Manufacturer 4331113163110611029.8
Manufacturer 4431311163111311330.2
Manufacturer 4533333363331633348.9
Manufacturer 4631636133331313141.2
Manufacturer 471066610663611636382.2
Manufacturer 4863333366333633157.1
Manufacturer 49106666666663666693.1
Manufacturer 5036366111011011016166.4
* Note: The results are based on the Chinese National Standard GB/T 39116-2020 and provided by the Productivity Center of Jiangsu Province.

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Figure 1. The architecture of SMT evaluation and selection of the decision support system.
Figure 1. The architecture of SMT evaluation and selection of the decision support system.
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Figure 2. Data metadata modelling and enterprise-level fault-tolerant communication technology.
Figure 2. Data metadata modelling and enterprise-level fault-tolerant communication technology.
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Figure 3. Enterprise evaluation and SMT active push technology under asymmetric default information.
Figure 3. Enterprise evaluation and SMT active push technology under asymmetric default information.
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Figure 4. China–SA complementary industrial-level evaluation and SMT correlation push technology.
Figure 4. China–SA complementary industrial-level evaluation and SMT correlation push technology.
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Figure 5. The fusion method based on boosting with a multi-kernel function.
Figure 5. The fusion method based on boosting with a multi-kernel function.
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Table 1. The manufacturers’ intelligent evaluation indexes and their measurement.
Table 1. The manufacturers’ intelligent evaluation indexes and their measurement.
Level 1Level 2Level 3Level 4Level 5
Process optimization and standardization analysis (A1)Key process has been standardized.Key processes have been optimized and reorganized.Key processes have been packaged in the information system.All processes have been optimized and reorganized.All processes have been packaged in the information system.
Implementation effectiveness analysis (A2)No effective guaranteed mechanism.Artificial guarantee mechanism has been built.The digital performance assessment and guarantee mechanism have been built.The assessment and guarantee mechanism can be adapted to the system.The assessment and guarantee mechanism can be self-adapted.
Production planning and scheduling (A3)Some standardized basic data has been acquired.The rough process plan can be made according to the basic data.Production planning and scheduling can be controlled by an information system.Production scheduling strategy has been packaged in the information system.The balance of capacity and fine process plan can be auto-optimized by the PDCA in the system.
Production process execution analysis (A4)The standard workshop production process standard and management process has been established.Information system on production process execution has been introduced.The operation program and files can be self-issued and -executed.The process can be traced and an abnormal one can obtain a rapid response on site.Digital process design method has been established, which can program the progress and simulate the layout.
Quality control analysis (A5)Quality check standards has been established and the check data can be acquired.Quality control system has been established and the quality chart can be statistically analyzed.The early warning alarm on the QC can be built up in the information system.A quality traceability system can be obtained by the information system.Consistent product quality can be ensured by the analysis of the data from online monitoring and prediction.
Warehouse analysis (A6)Standardized packaging and warehouse location management can be obtained.The warehouse and inventory management of based on the information system.Automatic or semi-automatic warehousing management for part materials.Automatic or semi-automatic warehousing management for all materials.The location and batches can be self-, smart, and man-free managed by the system.
Material distribution analysis (A7)The integration of warehousing, distribution, and manufacturing execution can be obtained.The production line pull distribution has been built.The unit or the station pull distribution has been built.The AGV has been introduced into the manufacturing process.The optimal inventory and JIT distribution on AGV have been obtained.
Equipment analysis (A8)Part equipment has been transformed by information or digital means.Equipment condition management has been established.Remote monitoring and life-cycle management for some key equipment.Remote online diagnosis and
operation model of some key equipment have been established.
Preventive maintenance based on knowledge or big data analysis has been obtained.
Auxiliary facilities analysis (A9)The mold, tooling, and testing equipment have been partly introduced into the operation.The mold, tooling, and testing equipment have been fully introduced into the operation.The mold, tooling, and testing equipment have been managed in the information system.The mold, tooling, and testing equipment have been partly automated.The mold, tooling, and testing equipment have been IoT.
Energy management analysis (A10)Some key energy data have been collected and monitored.Most energy data have been collected and monitored.Full-time energy monitoring (energy production, storage, conversion, and transmission).Energy dynamic monitoring and fine management have been analyzed.Optimization strategies and schemes for energy consumption can be obtained.
Human resource analysis (A11)Employees capabilities can be statistics.The access approach for the employees can be offered by the manufacturers.Ongoing training based on needs can be made.The balance can be kept between workshop need and the employees’ skill level.Employees are motivated to acquire skills for the job need.
Environmental safety analysis (A12)“5S” management, equipment management, and employee behavior management have been made.Standards have been developed for risk identification and preventive measures.The establishment of a safety management system can effectively control risks and complete prevention facilities.Online detection, early warning, and alarm functions can be obtained in the information system.The IoT safety facilities have been established to automatically handle potential safety hazards.
Environmental protection analysis (A13)Environmental protection projects meet the requirements of national laws and regulations.Environmental protection facilities have been operated normally.Environmental protection index has been monitored online.The anomaly can be a real-time warning, alarm, and timely analysis and processing.Automatic monitoring, adjustment, and process can be obtained.
Connectivity analysis (A14)Full network in the workshop.Digital network has applied in key equipment and network/data security has been established.The interconnection and communication between the equipment in the manufacturing process have been established.The connection between production management system and information system has been established.All the ERP, MES, and PLM have been connected.
Integration analysis (A15)The MES and APS have been integrated.The MES and WMS have been integrated.The interoperation between different systems can be partly obtained.The interoperation of different systems can be fully obtained.The on-site and cloud manufacturing has been integrated.
Table 2. Some parameter values of the kernel function.
Table 2. Some parameter values of the kernel function.
ParameterValueParameterValue
a1, 2, 3p1, 2, 3
b1, 2, 3σ10, 50, 100
Table 3. The MES of the 39 selectable sequences.
Table 3. The MES of the 39 selectable sequences.
No.SequencesabpσMSETime (s)
1P131100.0028874 0.0095834
2L111100.0121418 0.0038723
3G1111000.0026419 0.0220491
4P–P311100.0028874 0.0354454
5P–L331100.0028875 0.0287921
6P–G131100.0025848 0.0487431
7L–P331100.0028875 0.0191574
8L–L111100.0121419 0.0148336
9L–G111500.0043143 0.0325554
10G–P1311000.0030425 0.0684527
11G–L1111000.0030620 0.0722312
12G–G1111000.0031519 0.0873723
13P–P–P311100.0028874 0.0538404
14P–P–L311100.0028874 0.0535628
15P–P–G221100.0025848 0.0736273
16P–L–P311100.0028874 0.0429618
17P–L–L331100.0028875 0.0369795
18P–L–G331100.0025849 0.0587314
19P–G–P131100.0025862 0.0940151
20P–G–L131100.0025861 0.0953072
21P–G–G131100.0025826 0.1068747
22L–P–P231100.0028874 0.0425953
23L–P–L331100.0028875 0.0390273
24L–P–G331100.0025849 0.0580192
25L–L–P331100.0028875 0.0306008
26L–L–L111100.0121419 0.0266317
27L–L–G111500.0043143 0.0444080
28L–G–P3311000.0033575 0.0833230
29L–G–L1111000.0035931 0.0757336
30L–G–G1111000.0037926 0.0992638
31G–P–P3311000.0030425 0.0955002
32G–P–L1311000.0030425 0.0910305
33G–P–G1311000.0032453 0.1075050
34G–L–P3311000.0030425 0.0799933
35G–L–L1111000.0030620 0.0745817
36G–L–G1111000.0032504 0.0953898
37G–G–P1111000.0032685 0.1391837
38G–G–L1111000.0032621 0.1266610
39G–G–G1111000.0033769 0.1483203
Table 4. Objective function of the 8 selectable sequences.
Table 4. Objective function of the 8 selectable sequences.
NoSequencesMSETime (s)MSE ImproveTime DelayObj. Function
1P–G–G0.002583 0.106875 1.000000 1.0000001.00000
2P–P–G0.002585 0.073627 0.962792 0.608050 1.583409
3P–G0.002585 0.048743 0.961879 0.314693 3.056564
4P–L–G0.002585 0.058731 0.961145 0.432444 2.222590
5L–P–G0.002585 0.058019 0.960510 0.424048 2.265099
6P–G–L0.002586 0.095307 0.941464 0.863632 1.090122
7P–G–P0.002586 0.094015 0.939649 0.848400 1.107555
8G (Benchmark)0.002642 0.022049 0.000000 0.000000 -
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Pei, F.; Zhang, J.; Yuan, M.; He, F.; Yan, B. The Evaluation Technology of Manufacturer Intelligence Regarding the Selection of the Decision Support System of Smart Manufacturing Technologies: Analysis of China–South Africa Relations. Processes 2023, 11, 2185. https://doi.org/10.3390/pr11072185

AMA Style

Pei F, Zhang J, Yuan M, He F, Yan B. The Evaluation Technology of Manufacturer Intelligence Regarding the Selection of the Decision Support System of Smart Manufacturing Technologies: Analysis of China–South Africa Relations. Processes. 2023; 11(7):2185. https://doi.org/10.3390/pr11072185

Chicago/Turabian Style

Pei, Fengque, Jiaxuan Zhang, Minghai Yuan, Fei He, and Bingwen Yan. 2023. "The Evaluation Technology of Manufacturer Intelligence Regarding the Selection of the Decision Support System of Smart Manufacturing Technologies: Analysis of China–South Africa Relations" Processes 11, no. 7: 2185. https://doi.org/10.3390/pr11072185

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