Next Article in Journal
A Critical Review of Research on Reuse of Mechanically Recycled FRP Production and End-of-Life Waste for Construction
Previous Article in Journal
Long-Term Flexural Behaviors of GFRP Reinforced Concrete Beams Exposed to Accelerated Aging Exposure Conditions
 
 
Font Type:
Arial Georgia Verdana
Font Size:
Aa Aa Aa
Line Spacing:
Column Width:
Background:
Article

Fabrication and Characterization of Inorganic Silver and Palladium Nanostructures within Hexagonal Cylindrical Channels of Mesoporous Carbon

Department of Materials and Optoelectronic Science, Center for Functional Polymers and Supramolecular Materials, National Sun Yat-Sen University, Kaohsiung 80424, Taiwan
*
Author to whom correspondence should be addressed.
Polymers 2014, 6(6), 1794-1809; https://doi.org/10.3390/polym6061794
Submission received: 17 February 2014 / Revised: 6 June 2014 / Accepted: 10 June 2014 / Published: 17 June 2014
(This article belongs to the Special Issue Polymer-Inorganic Hybrids and Their Applications 2014)

Abstract

:
In this study, we prepared a mesoporous carbon with hexagonally packed mesopores through evaporation-induced self-assembly (EISA)—with the diblock copolymer poly(ethylene oxide-b-ε-caprolactone) (PEO-b-PCL) as the template (EO114CL84), phenolic resin as the carbon precursor, hexamethylenetetramine (HMTA) as the curing agent, and star octakis-PEO-functionalized polyhedral oligomeric silsesquioxane (PEO–POSS) as the structure modifier—and subsequent carbonization. We then took the cylindrical mesoporous carbon as a loading matrix, with AgNO3 and Pd(NO3)2 as metal precursors, to fabricate Ag nanowire/mesoporous carbon and Pd nanoparticle/mesoporous carbon nanocomposites, respectively, through an incipient wetness impregnation method and subsequent reduction under H2. We used transmission electron microscopy, electron diffraction, small-angle X-ray scattering, N2 isotherm sorption experiment, Raman spectroscopy, and power X-ray diffraction to investigate the textural properties of these nanometal/carbon nanocomposites. Most notably, the Raman spectra of the cylindrical mesoporous carbon, Ag/mesoporous carbon, and Pd/mesoporous carbon revealed interesting phenomena in terms of the ratios of the intensities of the D and G bands (ID/IG), the absolute scattering intensities, and the positions of the D bands.

1. Introduction

Evaporation-induced self-assembly (EISA) has been developed aggressively as a strategy for the fabrication of mesoporous nanostructures because of its broad applicability to soft templating using various block copolymer templates [1,2,3,4,5,6,7,8,9,10,11,12]. Prior to its development, the pore sizes of mesoporous carbons were limited to approximately 5–10 nm as a result of the need for copolymer templates of low molecular weight [13,14]. The EISA method made it feasible to regulate pore structures and pore sizes and allowed the preparation of various mesoporous materials from water-insoluble systems, including mesoporous silicas [2,7,8,10,15,16,17,18], mesoporous resins [3,6,9,11], mesoporous TiO2 [19,20,21], and mesoporous carbons [2,4,12,16,22,23,24]. The typical procedure used to prepare ordered mesoporous carbons, so-called “template synthesis” [25,26,27,28,29,30], involves the use of mesoporous silicas as hard templates, impregnation of carbon precursors into their mesochannels, carbonization under an inert gas, and finally dissolving the hard template of the “ordered mesoporous silica” through etching in HF(aq). Although such template syntheses have been used broadly, they can be ineffective means of fabrication of mesoporous carbons because of the many steps required and complicated processing. To simplify the construction of mesoporous carbons, a clear method through EISA has been developed. Similar to the inorganic/organic assembly of mesoporous silicas, the EISA method can provide great success in the preparation of mesoporous resins and carbons through organic/organic self-assembly. Mesoporous carbons have many potential applications both industrially and scientifically—for example, in adsorption [31,32,33,34], separation [32,34], solar cells [35], and electrodes [36]. One of the important applications of mesoporous carbons is their use as matrices for the preparation of nanometal/mesoporous carbon composites [37,38,39,40,41], similar to mesoporous carbons; there has also been some research into the preparation of various nanometal/mesoporous carbon composites for applications in catalysis [42,43] and adsorption [33].
Raman spectroscopy is an excellent method for analyzing the structures and properties of various carbon materials, including active carbon [44], carbon nanotubes [45,46], and mesoporous carbon [47,48]. In addition to the two well-known crystalline structures of natural carbon materials, diamond and graphite, there is a wide range of carbons with disordered forms. In general, two signals that characterize mesoporous carbons typically appear in their Raman spectra: one, near 1582 cm−1 (the so-called “G band”), is assigned to the in-plane displacement of carbon atoms in hexagonal carbon sheets, while the other, near 1357 cm−1 (the “D band”), is representative of disordered bands of carbon, corresponding to turbostratic carbon layers or very small graphitic domains. The ratio of the intensities of the D and G bands (i.e., ID/IG) can provide information relating to the degree of graphitization; for example, a lower value of ID/IG corresponds to a higher degree of graphitization [38,43,47,48,49]. The Raman signals of mesoporous carbon can be enhanced by the effect of the surface plasmon resonance of Ag nanoparticles [39,50]; in addition, the locations of the Raman signals of Pd-doped carbon materials are typically slightly lower than those of pure graphitic materials and also lower than those reported for ordered mesoporous carbons synthesized using the hard-template method, presumably because of the minor disorientation of the carbon-containing molecules during the self-template method [33]. Therefore, a Raman spectrum can reveal not only the degree of graphitization of a pure mesoporous carbon but also the effects of interactions between various nanometals and the carbon matrix.
The related studies of Ag/mesoporous carbon nanocomposites also received much attention recently. For example, Jaroniec et al. prepared soft-templating synthesis of ordered mesoporous carbons (OMCs) in the presence of tetraethyl orthosilicate (TEOS), and silver nitrate was carried out in order to introduce silver nanoparticles and to create additional microporosity in these materials [51]. Huang et al. studied the ordered mesoporous carbon-reduced graphene oxide (OMC-RGO) composites that are prepared through the organic-organic self-assembly method [52]. Lu et al. displayed the Ag nanoparticles (Ag NPs) supported on nitrogen-doped ordered mesoporous carbon (N-OMC) were fabricated by one-pot synthesis strategy, in which 2D hexagonally ordered mesoporous SBA-15 and aniline were used as template and carbon precursor, respectively [53]. Compared to the related studies recently, we have discussed the properties of unique Ag/mesoporous carbon nanocomposites that took our mesoporous phenolic resin with typical hexagonal cylindrical structures as the carbon sources.
In previous studies, we employed EISA—with the diblock copolymer poly(ethylene oxide-b-ε-caprolactone) (PEO-b-PCL) as the template, phenolic resin as the matrix precursor, and hexamethylenetetramine (HMTA) as the curing agent—to prepare a series of mesoporous phenolic resins [6]. Moreover, we blended in the star octakis-PEO-functionalized polyhedral oligomeric silsesquioxane (PEO–POSS) to induce higher ordering of the mesostructures as well as mesophase transformations of the mesoporous phenolic structures [9]. In this present study, we used a mesoporous phenolic resin possessing a hexagonal cylindrical structure as the carbon precursor for the preparation of mesoporous carbon under a N2 atmosphere at 800 °C; subsequently, we employed this product and a simple incipient wetness strategy to fabricate Ag/mesoporous carbon and Pd/mesoporous carbon nanocomposites (Scheme 1). We have used transmission electron microscopy (TEM), small-angle X-ray scattering (SAXS), N2 adsorption/desorption isotherms, electron diffraction, Raman spectroscopy, and power X-ray diffraction (XRD) to characterize all of these mesoporous carbon and metal/carbon samples.
Scheme 1. Preparation of mesoporous phenolic, mesoporous carbon, and metal/mesoporous carbon.
Scheme 1. Preparation of mesoporous phenolic, mesoporous carbon, and metal/mesoporous carbon.
Polymers 06 01794 g008

2. Experimental Section

2.1. Materials

Monomethoxy-poly(ethylene glycol) having a molecular weight of 5000 (PEO114) was obtained from Fluka (Buchs, Switzerland). ε-Caprolactone (ε-CL, Acros, St. Louis, MO, USA) was purified through vacuum distillation over CaH2. Stannous(II) octoate (Sn(Oct)2, Sigma, St. Louis, MO, USA) was used as received. Star PEO–POSS (molecular weight: 5576 g/mol) was purchased from Hybrid Plastics (Hattiesburg, MS, USA). Silver nitrate (AgNO3) and palladium(II) nitrate dehydrate were purchased from Aldrich (St. Louis, MO, USA). The phenolic was synthesized through a condensation reaction with H2SO4, producing a material with an average molecular weight (Mn = 500) similar to those described previously [6], EtOH (95%) and tetrahydrofuran (THF, >99%) were purchased from ECHO (Kaohsiung, Taiwan). Diblock copolymers were prepared through the ring-opening polymerization (ROP) of ε-CL in the presence of PEO114 and Sn(Oct)2. The reaction mixtures were prepared by introducing a desired volume of ε-CL monomer into a silanized flask containing a pre-weighed amount of PEO114 under a N2 atmosphere. Several drops of Sn(Oct)2 were added and then the flask was connected to a vacuum line, evacuated, sealed off, and heated at 130 °C. After 24 h, the resulting block copolymers were dissolved in CH2Cl2 and precipitated in an excess of cold n-hexane. The polymers were dried at 40 °C under vacuum.

2.2. Mesoporous Carbons Templated by PEO-b-PCL Copolymers

Mesoporous carbons were prepared using an EISA strategy with PEO-b-PCL as the template, THF as the solvent, and phenolic resin as the carbon source. In a typical synthesis, phenolic resin, HMTA, EO114CL84 (Mn = 14,600; PDI = 1.31), and star PEO–POSS were mixed in THF until the solution became homogenous. The THF was evaporated slowly at room temperature and then the sample was vacuum-dried at 30 °C for 1 day. Curing of the samples was performed under the following temperature profile: 100 °C for 2 h, then 150 °C for 2 h, and then 190 °C for 2 h. Pyrolysis of the crosslinked samples was performed in a tubular furnace under N2 at 800 °C for 3 h at a heating rate of 5 °C/min.

2.3. Metal/Mesoporous Carbon Composites

To prepare nanometals within nanoscale channels, a mesoporous carbon powder having a specific structure (20 mg) was soaked in a tiny amount of a saturated solution of the metal precursor (ca. 13 mg of metal precursor in several drops of water). The product was filtered off, quickly rinsed with a little EtOH, and subjected to thermal treatment to decompose the impregnated metal precursor and form the metal nanostructures (reduction conditions for Ag: 250 °C for 1 h, heating at a rate of 1 °C/min to 350 °C, and then maintaining that temperature for 2 h; for Pd: 75 °C for 0, 2, or 4 h, then heating at 1 °C/min to 200 °C, and then maintaining that temperature for 2 h; atmosphere: 10% H2 and 90% N2).

2.4. Characterization

1H-NMR spectra were recorded at room temperature using a Bruker AM 500 (500 MHz) spectrometer (Taipei, Taiwan), with the residual proton resonance of the deuterated solvent acting as the internal standard. Molecular weights were determined through gel permeation chromatography (GPC) using a Waters 510 high-performance liquid chromatograph equipped with a 410 differential refractometer (Milford, MA, USA) and three Ultrastyragel columns (100, 500, and 103 Å) (Hewlett Packard, Avondale, PA, USA), with dimethylformamide (DMF) as the eluent (flow rate: 0.4 mL/min). SAXS was performed using a NANOSTAR U small-angle X-ray scattering system (Bruker AXS, Karlsruhe, Germany) and Cu Kα radiation (30 W, 50 kV, 600 μA). The d-spacings were calculated using the formula:
d = 2π/q
where q is the scattering vector. TEM images were recorded using a JEOL 3010 microscope (Tokyo, Japan) operated at 200 kV; samples for TEM measurement were suspended in EtOH and supported onto a holey carbon film on a Cu grid. Nitrogen adsorption/desorption isotherms were measured at −196 °C using an ASAP 2020 analyzer (Micromeritics, Norcross, GA, USA); prior to measurements, the samples were degassed under vacuum at 200 °C for at least 6 h. The Brunauer–Emmett–Teller (BET) method was used to calculate the specific surface areas and pore volumes; pore size distributions were derived from the adsorption branches of the isotherms by using the Barrett–Joyner–Halenda (BJH) model. XRD patterns were recorded using a German Bruker AXS D8 ADVANCE X-ray diffractometer and Cu Kα radiation (λ = 1.541 Å) over a 2θ range from 30° to 90° (Taipei, Taiwan). Raman spectra were recorded using a Jobin-Yvon T6400 micro-Raman system (Tokyo, Japan) with the 325 nm line of a He–Cd laser as the excitation source at room temperature.

3. Results and Discussion

3.1. Silver Nanowires within Mesochannels of Hexagonal Cylindrical Mesoporous Carbon

To begin the study, we required a mesoporous carbon for use as the matrix for the construction of the nanometal/mesoporous carbon nanocomposites. To prepare the mesoporous carbon, we first used a simple ring-opening polymerization (ROP) to synthesize an amphiphilic diblock copolymer PEO–PCL, with a specific weight ratio of each segment (EO114CL84; NMR Mn = 14,600; PDI = 1.31) [5,6]. Next, we combined the EO114CL84, phenolic resin, and PEO–POSS at a unique weight ratio (EO114CL84:phenolic resin:PEO–POSS = 50:50:22) and subjected the mixture to EISA and calcination steps to fabricate an hexagonal cylindrical mesoporous phenolic resin [9]. Finally, we carbonized our hexagonal cylindrical mesoporous carbon under a N2 atmosphere. With the mesoporous carbon in hand, we impregnated the Ag precursor (AgNO3) inside the hexagonal mesochannels by means of capillary force and then applied a reduction under H2 to obtain the Ag/mesoporous carbon nanocomposite. Figure 1a presents the SAXS patterns of the mesoporous carbon and the Ag/mesoporous carbon. For the mesoporous carbon, we observe one sharp primary peak and another ill-secondary peak, with an approximate ratio (q) of 1: Polymers 06 01794 i001, consistent with hexagonally packing. After impregnation of the Ag nanowires, the primary reflection peak underwent an apparent collapse, consistent with a certain degree of infilling of the Ag nanowires within the hexagonal mesochannels; in other words, imperfect infilling of the Ag precursors occurred during the impregnation step. For further confirmation of these phenomena, Figure 1b–e displays TEM images of the mesoporous carbon (Figure 1b,c) and Ag/mesoporous carbon (Figure 1d,e) viewed from the side of the hexagonal cylindrical structures (i.e., viewed from the (10) plane). Consistent with the SAXS data, the TEM image of the mesoporous carbon was typical of that expected for a side view of hexagonal packing (Figure 1b,c); on the other hand, some Ag nanowires were evident in Figure 1d,e, suggesting successful impregnation of the Ag nanowires within the hexagonal mesopores of the mesoporous carbon sample.
Figure 1. (a) SAXS patterns of the hexagonal cylindrical mesoporous carbon and the Ag/cylindrical carbon; (be) TEM images of (b,c) the hexagonal cylindrical mesoporous carbon and (d,e) the Ag/cylindrical carbon.
Figure 1. (a) SAXS patterns of the hexagonal cylindrical mesoporous carbon and the Ag/cylindrical carbon; (be) TEM images of (b,c) the hexagonal cylindrical mesoporous carbon and (d,e) the Ag/cylindrical carbon.
Polymers 06 01794 g001
Figure 2 presents a TEM image of the Ag nanowires within the cylindrical mesopores (Figure 2a) and the corresponding selected-area electron diffraction pattern (Figure 2b); we observed polycrystalline distribution characteristics for the Ag metal, consistent with the indistinct diffraction rings of the (111), (200), (220), and (311) planes. XRD analysis of the Ag/mesoporous carbon sample revealed signals for the Ag metallic phase, representing the (111), (200), (220), and (311) reflections, respectively, upon increasing the value of 2θ (Figure 2c). The N2 sorption isotherms of the two mesoporous carbon samples are representative type-IV curves featuring one capillary condensation step (Figure 3a) and H1-like hysteresis loops, suggesting that the two mesoporous structures had cylinder-like pores (consistent with the TEM images and SAXS patterns). Figure 3b reveals that the pore sizes of the two samples were distributed in the approximate range 19.4–19.7 nm, as measured from the adsorption branches based on the Harkins–Jura model. The infilling ratio of Ag metal within the cylindrical mesopores was approximately 44%, calculated from the difference in pore volumes between the mesoporous carbon and the Ag/mesoporous carbon. Table 1 lists the textural properties of sample 1 (cylindrical mesoporous carbon) and sample 2 (Ag/mesoporous carbon).
Figure 2. (a) TEM images; (b) selected-area electron diffraction pattern; and (c) powder XRD pattern of the Ag/cylindrical mesoporous carbon.
Figure 2. (a) TEM images; (b) selected-area electron diffraction pattern; and (c) powder XRD pattern of the Ag/cylindrical mesoporous carbon.
Polymers 06 01794 g002
Table 1. Textural properties of the mesoporous carbon and metal/mesoporous carbon samples.
Table 1. Textural properties of the mesoporous carbon and metal/mesoporous carbon samples.
Sampled (nm) aPore size (nm)SBET (m2/g) bSM (m2/g) bPore volume (cm3/g)Micropore volume (cm3/g)NoteID/IG cInfilling ratio (%) d
121.717.47295150.700.239Cylindrical mesoporous carbon0.996
221.717.64092860.390.133Ag/mesoporous carbon1.11644
321.717.46604680.620.218Pd/mesoporous carbon1.00911
Notes: a The d-spacings were calculated using the formula d = 2π/q, b SBET and SM are the total BET surface area and micropore surface area calculated from the t-plots, respectively; c ID/IG was calculated from the intensity of the D and G bands in the Raman spectra; d Infilling ratio (%) = [pore volume (mesoporous carbon) − pore volume (nanocomposite)]/pore volume (mesoporous carbon).
Figure 3. (a) N2 adsorption/desorption isotherms and (b) pore size distribution curves of the hexagonal cylindrical mesoporous carbon and the Ag/cylindrical carbon.
Figure 3. (a) N2 adsorption/desorption isotherms and (b) pore size distribution curves of the hexagonal cylindrical mesoporous carbon and the Ag/cylindrical carbon.
Polymers 06 01794 g003

3.2. Palladium Nanometals within Mesochannels of Hexagonal Cylindrical Mesoporous Carbon

For comparison with the Ag/mesoporous carbon system, we also prepared a Pd/mesoporous carbon nanocomposite using a similar procedure. Initially, we took advantage of capillary forces to permeate tiny amounts of Pd(NO3)2(aq) into the pores of the mesoporous carbon through an incipient wetness impregnation method; after calcination and reduction under H2, we obtained the Pd/mesoporous carbon. The infilling amount of the Pd nanometal was, however, too low to affect the original structure; as revealed in Figure 4a, the signals in the SAXS pattern of the Pd/mesoporous carbon were merely slightly weaker than those of the original reflection peaks of the mesoporous carbon. TEM images of the mesoporous carbon (Figure 4b,c) and the Pd/mesoporous carbon (Figure 4d,e) provided evidence for the existence of nanostructures. Consistent with the SAXS data, after impregnation of the Pd nanometal, some fragmentary Pd nanoparticles were dispersed within the hexagonally packed mesopores. We suggest two main reasons for the loading ratio of Pd being much lower than that of Ag:the solubility of the Pd precursor is lower than that of AgNO3 in water and the interaction between Pd(NO3)2 and the carbon surface is weaker than that between AgNO3 and the carbon surface.
Figure 4. (a) SAXS patterns of the hexagonal cylindrical mesoporous carbon and the Pd/cylindrical silica; (be) TEM images of (b,c) the hexagonal cylindrical mesoporous carbon and (d,e) the Pd/cylindrical carbon.
Figure 4. (a) SAXS patterns of the hexagonal cylindrical mesoporous carbon and the Pd/cylindrical silica; (be) TEM images of (b,c) the hexagonal cylindrical mesoporous carbon and (d,e) the Pd/cylindrical carbon.
Polymers 06 01794 g004
Figure 5. (a) TEM images; (b) selected-area electron diffraction pattern; and (c) powder XRD pattern of the Ag/cylindrical mesoporous carbon prepared.
Figure 5. (a) TEM images; (b) selected-area electron diffraction pattern; and (c) powder XRD pattern of the Ag/cylindrical mesoporous carbon prepared.
Polymers 06 01794 g005
To obtain more information about the Pd/mesoporous carbon composite (Figure 5a), Figure 5b,c displays the electron diffraction and XRD analyses, respectively. In Figure 5b,c, the typical metallic Pd reflections, indicated as (111), (200), (220), (311), and (222), respectively, suggest that the Pd precursor had been reduced completely to form Pd nanostructures. The N2 sorption isotherms (Figure 6) of sample 3 (Pd/mesoporous carbon) are representative type-IV curves with sharp capillary condensation steps in the relative pressure range from 0.85 to 0.90, suggesting a regular mesostructure. Similar to that of sample 1 (cylindrical mesoporous carbon), the hysteresis loop exhibits a definite H1-like shape and a pore size of approximately 17.4 nm, measured based on the Harkins–Jura model. From the difference in pore volumes between samples 1 and 3 (Table 1), we calculate an infilling ratio of 11%; Table 1 lists all of the other textural properties of sample 3.
Figure 6. (a) N2 adsorption/desorption isotherms and (b) pore size distribution curves of the hexagonal cylindrical mesoporous carbon and the Pd/cylindrical carbon.
Figure 6. (a) N2 adsorption/desorption isotherms and (b) pore size distribution curves of the hexagonal cylindrical mesoporous carbon and the Pd/cylindrical carbon.
Polymers 06 01794 g006

3.3. Raman Spectra of Mesoporous Carbon and Nanometal/Mesoporous Carbon Samples

Figure 7 presents Raman spectra of the mesoporous carbon and the nanometal/mesoporous carbon samples from 1000 to 2000 cm−1. Three interesting features appear in these Raman spectra. The first is related to the ratio ID/IG (ratio of intensities of the D and G bands) of the different samples; the accuracy of intensity ratio is doubtful owing to the lack of baseline correction, in other words, the absolute value of ID/IG is meaningless, however, we could still determine the tendency of the degree of graphitization by the ratio ID/IG. Second, variations in the absolute scattering intensities of the different carbon samples (mesoporous carbon, Ag/mesoporous carbon, and Pd/mesoporous carbon) reveal the different interactions between the nanometals and the mesoporous carbons. Third, we look at the location and intensity of the D bands in the Raman spectra of the three samples. We observed two peaks between 1000 and 2000 cm−1 in the Raman spectra that we could attribute to the D band (ca. 1312 cm−1) and G band (ca. 1587 cm−1). The D band is typically representative of disordered carbon, corresponding to turbostratic carbon layers or very small graphitic domains; the G band is mainly assigned to in-plane displacement of carbon atoms in hexagonal carbon sheets [47,48,49]. Accordingly, the ID/IG ratio can be taken as reference for the variation of degree of graphitization. Table 1 lists the ID/IG ratios of the three samples: 0.996 for mesoporous carbon, 1.116 for Ag/mesoporous carbon, and 1.009 for the Pd/mesoporous carbon. Despite the ID/IG ratios, we could not find conclusive evidence for the degree of graphitization, but the variation of peak height is still apparent in Figure 7, especially for the Ag/mesoporous carbon sample. Some information could be gleaned from these values because we prepared our nanometal/mesoporous carbon samples from the same mesoporous carbon material. Clearly, the ID/IG ratios of the nanometal/mesoporous carbon samples were higher than that of the pure mesoporous carbon, illustrating that the addition of nanometals within the mesochannels decreased the degree of graphitization, implying that the graphitiferous carbon atoms used their π electrons to coordinate the nanometals. The effect of the Ag nanowires was stronger than that of the Pd nanoparticles simple because the infilling ratio of the Ag nanowires (44%) was much larger than that of the Pd nanoparticles (11%). Next, the scattering intensity of the Ag/mesoporous carbon was much higher than that of the mesoporous carbon or the Pd/mesoporous carbon; this behavior is consistent with the Raman signals of other mesoporous carbons having been enhanced as a result of the surface plasmon resonance of Ag nanoparticles [39,50]. In addition, the locations of the D bands in our samples 1–3 (ca. 1312 cm−1) were slightly lower than those of pure graphitic materials and other reported ordered mesoporous carbons (typically ca. 1350 cm−1). We attribute these shifts to the minor disorientation of the carbon molecules during the self-templation method [33].
Figure 7. Raman spectra of mesoporous carbon (black line), Pd/mesoporous carbon (red line), and Ag/mesoporous carbon (blue line).
Figure 7. Raman spectra of mesoporous carbon (black line), Pd/mesoporous carbon (red line), and Ag/mesoporous carbon (blue line).
Polymers 06 01794 g007

4. Conclusions

Through regulation of the weight ratio of phenolic, EO114CL84, and PEO–POSS (50:50:22), we have successfully fabricated a cylindrical mesoporous carbon using the EISA method; we then used this material to prepare Ag/mesoporous carbon and Pd/mesoporous carbon nanocomposites, after impregnation of metal precursors under capillary force and thermo-reduction under a H2 atmosphere (10% H2 and 90% N2). TEM images revealed the morphologies of the nanocomposites; for Ag/carbon, we observed well-defined Ag nanowires within the cylindrical mesopores; in contrast, the Pd/carbon sample featured a poor infilling ratio (11%) with only a few disperse nanoparticles located within the mesochannels. These features were reflected in the Raman spectra of samples 1–3: the Ag/mesoporous carbon provided the highest ID/IG ratio (due to the lower degree of graphitization as a result of greater coordination of the Ag nanometals by the π electrons of the carbon atoms) and also the strongest scattering intensity (as a result of the signal enhancement effect of the surface plasmon resonance of the Ag nanowires).

Acknowledgment

This study was supported financially by the National Science Council, Taiwan, under contracts NSC 100-2221-E-110-029-MY3 and NSC-100-2628-E-110-001.

Author Contributions

Jheng-Guang Li, contributed to the analysis of the data and writing of the paper; Cheng-Ying Tsai synthesizes the mesoporous materials and carried out the analyses; Shiao-Wei Kuo coordinated the study, interpreted the results and discussion and contributed to the writing of the paper.

Conflicts of Interest

The authors declare no conflict of interest.

References

  1. Soler-Illia, G.; Crepaldi, E.L.; Grosso, D.; Sanchez, C. Block copolymer-templated mesoporous oxides. Curr. Opin. Coll. Interface Sci. 2003, 8, 109–126. [Google Scholar] [CrossRef]
  2. Deng, Y.H.; Yu, T.; Wan, Y.; Shi, Y.F.; Meng, Y.; Gu, D.; Zhang, L.J.; Huang, Y.; Liu, C.; Wu, X.J.; et al. Ordered mesoporous silicas and carbons with large accessible pores templated from amphiphilic diblock copolymer poly(ethylene oxide)-b-polystyrene. J. Am. Chem. Soc. 2007, 129, 1690–1697. [Google Scholar] [CrossRef]
  3. Valkama, S.; Nykanen, A.; Kosonen, H.; Ramani, R.; Tuomisto, F.; Engelhardt, P.; ten Brinke, G.; Ikkala, O.; Ruokolainen, J. Hierarchical porosity in self-assembled polymers: Post-modification of block copolymer–phenolic resin complexes by pyrolysis allows the control of micro- and mesoporosity. Adv. Funct. Mater. 2007, 17, 183–190. [Google Scholar] [CrossRef]
  4. Zhang, J.Y.; Deng, Y.H.; Wei, J.; Sun, Z.K.; Gu, D.; Bongard, H.; Liu, C.; Wu, H.H.; Tu, B.; Schuth, F.; et al. Design of amphiphilic ABC triblock copolymer for templating synthesis of large-pore ordered mesoporous carbons with tunable pore wall thickness. Chem. Mater. 2009, 21, 3996–4005. [Google Scholar] [CrossRef]
  5. Li, J.G.; Kuo, S.W. Phase behavior of mesoporous nanostructures templated by amphiphilic crystalline–crystalline diblock copolymers of poly(ethylene oxide-b-ε-caprolactone). RSC Adv. 2011, 1, 1822–1833. [Google Scholar] [CrossRef]
  6. Li, J.G.; Lin, Y.D.; Kuo, S.W. From Microphase separation to self-organized mesoporous phenolic resin through competitive hydrogen bonding with double-crystalline diblock copolymers of poly(ethylene oxide-b-ε-caprolactone). Macromolecules 2011, 44, 9295–9309. [Google Scholar] [CrossRef]
  7. Li, J.G.; Chang, Y.H.; Lin, Y.S.; Kuo, S.W. Templating amphiphilic poly(ethylene oxide-b-ε-caprolactone) diblock copolymers provides ordered mesoporous silicas with large tunable pores. RSC Adv. 2012, 2, 12973–12982. [Google Scholar] [CrossRef]
  8. Li, J.G.; Chen, W.C.; Kuo, S.W.S. Phase behavior of mesoporous silicas templated by the amphiphilic diblock copolymer poly(ethylene-b-ethylene oxide). Microporous Mesoporous Mater. 2012, 163, 34–41. [Google Scholar] [CrossRef]
  9. Li, J.G.; Chung, C.Y.; Kuo, S.W. Transformations and enhanced long-range ordering of mesoporous phenolic resin templated by poly(ethylene oxide-b-ε-caprolactone) block copolymers blended with star poly(ethylene oxide)-functionalized silsesquioxane (POSS). J. Mater. Chem. 2012, 22, 18583–18595. [Google Scholar] [CrossRef]
  10. Li, J.G.; Lin, R.B.; Kuo, S.W. Hierarchical mesoporous silica fabricated from an ABC triblock terpolymer as a single template. Macromol. Rapid Commun. 2012, 33, 678–682. [Google Scholar] [CrossRef]
  11. Chu, W.C.; Li, J.G.; Kuo, S.W. From flexible to mesoporous polybenzoxazine resins templated by poly(ethylene oxide-b-ε-caprolactone) copolymer through reaction induced microphase separation mechanism. RSC Adv. 2013, 3, 6485–6498. [Google Scholar] [CrossRef]
  12. Wickramaratne, N.P.; Jaroniec, M. Phenolic resin-based carbons with ultra-large mesopores prepared in the presence of poly(ethylene oxide)–poly(butylene oxide)–poly(ethylene oxide) triblock copolymer and trimethyl benzene. Carbon 2013, 51, 45–51. [Google Scholar] [CrossRef]
  13. Meng, Y.; Gu, D.; Zhang, F.Q.; Shi, Y.F.; Yang, H.F.; Li, Z.; Yu, C.Z.; Tu, B.; Zhao, D.Y. Ordered mesoporous polymers and homologous carbon frameworks: Amphiphilic surfactant templating and direct transformation. Angew. Chem. Int. Ed. 2005, 44, 7053–7059. [Google Scholar] [CrossRef]
  14. Meng, Y.; Gu, D.; Zhang, F.Q.; Shi, Y.F.; Cheng, L.; Feng, D.; Wu, Z.X.; Chen, Z.X.; Wan, Y.; Stein, A.; et al. A Family of highly ordered mesoporous polymer resin and carbon structures from organic–organic self-assembly. Chem. Mater. 2006, 18, 4447–4464. [Google Scholar] [CrossRef]
  15. Lee, Y.F.; Chang, K.H.; Chu, C.Y.; Chen, H.L.; Hu, C.C. Microstructure tuning of mesoporous silica prepared by evaporation-induced self-assembly processes: Interactions among solvent evaporation, micelle formation/packing and sol condensation. RSC Adv. 2011, 1, 401–407. [Google Scholar] [CrossRef]
  16. Wei, H.; Lv, Y.Y.; Han, L.; Tu, B.; Zhao, D.Y. Facile synthesis of transparent mesostructured composites and corresponding crack-free mesoporous carbon/silica monoliths. Chem. Mater. 2011, 23, 2353–2360. [Google Scholar]
  17. De Los Cobos, O.; Fousseret, B.; Lejeune, M.; Rossignol, F.; Dutreilh-Colas, M.; Carrion, C.; Boissiere, C.; Ribot, F.; Sanchez, C.; Cattoen, X.; et al. Tunable multifunctional mesoporous silica microdots arrays by combination of inkjet printing, EISA, and click chemistry. Chem. Mater. 2012, 24, 4337–4342. [Google Scholar] [CrossRef]
  18. Vaid, C.; Murugavel, S.; Kashayap, R.; Tandon, R.P. Synthesis and in vitro bioactivity of surfactant templated mesoporous sodium silicate glasses. Microporous Mesoporous Mater. 2012, 159, 17–23. [Google Scholar] [CrossRef]
  19. Ba, J.H.; Polleux, J.; Antonietti, M.; Niederberger, M. Non-aqueous synthesis of tin oxide nanocrystals and their assembly into ordered porous mesostructures. Adv. Mater. 2005, 17, 2509. [Google Scholar] [CrossRef]
  20. Das, S.K.; Bhunia, M.K.; Bhaumik, A. Self-assembled TiO2 nanoparticles: Mesoporosity, optical and catalytic properties. Dalton Trans. 2010, 39, 4382–4390. [Google Scholar] [CrossRef]
  21. Soler-Illia, G.; Louis, A.; Sanchez, C. Synthesis and characterization of mesostructured titania-based materials through evaporation-induced self-assembly. Chem. Mater. 2002, 14, 750–759. [Google Scholar] [CrossRef]
  22. Chaichanawong, J.; Yamamoto, T.; Kataoka, S.; Endo, A.; Ohmori, T. Synthesis of monodisperse carbonaceous beads with ordered mesoporous structure. Carbon 2009, 47, 929–932. [Google Scholar] [CrossRef]
  23. Hu, D.; Xu, Z.; Zeng, K.; Zheng, S. From self-organized novolac resins to ordered nanoporous carbons. Macromolecules 2010, 43, 2960–2969. [Google Scholar] [CrossRef]
  24. Huang, C.H.; Doong, R.A. Sugarcane bagasse as the scaffold for mass production of hierarchically porous carbon monoliths by surface self-assembly. Microporous. Mesoporous Mater. 2012, 147, 47–52. [Google Scholar] [CrossRef]
  25. Ryoo, R.; Joo, S.H.; Kruk, M.; Jaroniec, M. Ordered mesoporous carbons. Adv. Mater. 2001, 13, 677–681. [Google Scholar] [CrossRef]
  26. Han, S.J.; Hyeon, T. Simple silica-particle template synthesis of mesoporous carbons. Chem. Commun. 1999, 1955–1956. [Google Scholar]
  27. Fuertes, A.B. Template synthesis of mesoporous carbons with a controlled particle size. J. Mater. Chem. 2003, 13, 3085–3088. [Google Scholar] [CrossRef]
  28. Kruk, M.; Dufour, B.; Celer, E.B.; Kowalewski, T.; Jaroniec, M.; Matyjaszewski, K. Synthesis of mesoporous carbons using ordered and disordered mesoporous silica templates and polyacrylonitrile as carbon precursor. J. Phys. Chem. B 2005, 109, 9216–9225. [Google Scholar] [CrossRef]
  29. Lu, A.H.; Li, W.C.; Schmidt, W.; Schuth, F. Template synthesis of large pore ordered mesoporous carbon. Microporous. Mesoporous Mater. 2005, 80, 117–128. [Google Scholar]
  30. Yang, C.M.; Weidenthaler, C.; Spliethoff, B.; Mayanna, M.; Schuth, F. Facile template synthesis of ordered mesoporous carbon with polypyrrole as carbon precursor. Chem. Mater. 2005, 17, 355–358. [Google Scholar] [CrossRef]
  31. Zhuang, X.; Wan, Y.; Feng, C.M.; Shen, Y.; Zhao, D.Y. Highly efficient adsorption of bulky dye molecules in wastewater on ordered mesoporous carbons. Chem. Mater. 2009, 21, 706–716. [Google Scholar]
  32. Liang, C.D.; Li, Z.J.; Dai, S. Mesoporous carbon materials: Synthesis and modification. Angew. Chem. Int. Ed. 2008, 47, 3696–3717. [Google Scholar]
  33. Saha, D.; Deng, S.G. Hydrogen adsorption on ordered mesoporous carbons doped with Pd, Pt, Ni, and Ru. Langmuir 2009, 25, 12550–12560. [Google Scholar] [CrossRef]
  34. Yin, Y.Y.; Zhou, S.X.; Min, C.; Wu, L.M. Preparation of rattle-type magnetic mesoporous carbon spheres and their highly efficient adsorption and separation. J. Colloid. Interface Sci. 2011, 361, 527–533. [Google Scholar] [CrossRef]
  35. Wang, G.Q.; Xing, W.; Zhuo, S.P. Application of mesoporous carbon to counter electrode for dye-sensitized solar cells. J. Power Sources 2009, 194, 568–573. [Google Scholar] [CrossRef]
  36. Numao, S.; Judai, K.; Nishijo, J.; Mizuuchi, K.; Nishi, N. Synthesis and characterization of mesoporous carbon nano-dendrites with graphitic ultra-thin walls and their application to supercapacitor electrodes. Carbon 2009, 47, 306–312. [Google Scholar] [CrossRef]
  37. Fulvio, P.F.; Liang, C.D.; Dai, S.; Jaroniec, M. Mesoporous carbon materials with ultra-thin pore walls and highly dispersed nickel nanoparticles. Eur. J. Inorg. Chem. 2009, 2009, 605–612. [Google Scholar]
  38. Su, F.B.; Zhao, X.S.; Wang, Y.; Zeng, J.H.; Zhou, Z.C.; Lee, J.Y. Synthesis of graphitic ordered macroporous carbon with a three-dimensional interconnected pore structure for electrochemical applications. J. Phys. Chem. B 2005, 109, 20200–20206. [Google Scholar] [CrossRef]
  39. Chi, Y.; Zhao, L.; Yuan, Q.; Yan, X.; Li, Y.J.; Li, N.; Li, X.T. In situ auto-reduction of silver nanoparticles in mesoporous carbon with multifunctionalized surfaces. J. Mater. Chem. 2012, 22, 13571–13577. [Google Scholar]
  40. Huwe, H.; Froba, M. Synthesis and characterization of transition metal and metal oxide nanoparticles inside mesoporous carbon CMK-3. Carbon 2007, 45, 304–314. [Google Scholar] [CrossRef]
  41. Hu, Q.Y.; Pang, J.B.; Jiang, N.; Hampsey, J.E.; Lu, Y.F. Direct synthesis of palladium-containing mesoporous carbon. Microporous Mesoporous Mater. 2005, 81, 149–154. [Google Scholar] [CrossRef]
  42. Wan, Y.; Wang, H.Y.; Zhao, Q.F.; Klingstedt, M.; Terasaki, O.; Zhao, D.Y. Ordered mesoporous Pd/silica−carbon as a highly active heterogeneous catalyst for coupling reaction of chlorobenzene in aqueous media. J. Am. Chem. Soc. 2009, 131, 4541–4550. [Google Scholar] [CrossRef]
  43. Su, F.B.; Zeng, J.H.; Bao, X.Y.; Yu, Y.S.; Lee, J.Y.; Zhao, X.S. Preparation and characterization of highly ordered graphitic mesoporous carbon as a Pt catalyst support for direct methanol fuel cells. Chem. Mater. 2005, 17, 3960–3967. [Google Scholar] [CrossRef]
  44. Panels, J.E.; Lee, J.; Park, K.Y.; Kang, S.Y.; Marquez, M.; Wiesner, U.; Joo, Y.L. Synthesis and characterization of magnetically active carbon nanofiber/iron oxide composites with hierarchical pore structures. Nanotechnology 2008, 19, 455612. [Google Scholar] [CrossRef]
  45. Andrada, D.M.; Vieira, H.S.; Oliveira, M.M.; Santos, A.P.; Yin, L.C.; Saito, R.; Pimenta, M.A.; Fantini, C.; Furtado, C.A. Dramatic increase in the Raman signal of functional groups on carbon nanotube surfaces. Carbon 2013, 56, 235–242. [Google Scholar]
  46. Hirschmann, T.C.; Araujo, P.T.; Muramatsu, H.; Zhang, X.; Nielsch, K.; Kim, Y.A.; Dresselhaus, M.S. Characterization of bundled and individual triple-walled carbon nanotubes by resonant Raman spectroscopy. ACS Nano 2013, 7, 2381–2387. [Google Scholar] [CrossRef]
  47. Vinu, A.; Srinivasu, P.; Takahashi, M.; Mori, T.; Balasubramanian, V.V.; Ariga, K. Controlling the textural parameters of mesoporous carbon materials. Microporous Mesoporous Mater. 2007, 100, 20–26. [Google Scholar] [CrossRef]
  48. Wang, T.; Zhang, C.X.; Sun, X.; Guo, Y.X.; Guo, H.; Tang, J.; Xue, H.R.; Liu, M.Z.; Zhang, X.X.; Zhu, L.; et al. Synthesis of ordered mesoporous boron-containing carbon films and their corrosion behavior in simulated proton exchange membrane fuel cells environment. J. Power Sources 2012, 212, 1–12. [Google Scholar] [CrossRef]
  49. Reshetenko, T.V.; Avdeeva, L.B.; Ismagilov, Z.R.; Pushkarev, V.V.; Cherepanova, S.V.; Chuvilin, A.L.; Likholobov, V.A. Catalytic filamentous carbon: Structural and textural properties. Carbon 2003, 41, 1605–1615. [Google Scholar] [CrossRef]
  50. Zhang, P.; Shao, C.L.; Zhang, Z.Y.; Zhang, M.Y.; Mu, J.B.; Guo, Z.C.; Liu, Y.C. In situ assembly of well-dispersed Ag nanoparticles (AgNPs) on electrospun carbon nanofibers (CNFs) for catalytic reduction of 4-nitrophenol. Nanoscale 2011, 3, 3357–3363. [Google Scholar] [CrossRef]
  51. Sterk, L.; Górka, J.; Vinu, A.; Jaroniec, M. Soft-templating synthesis of ordered mesoporous carbons in the presence of tetraethyl orthosilicate and silver salt. Microporous Mesoporous Mater. 2012, 156, 121–126. [Google Scholar] [CrossRef]
  52. Liu, P.; Huang, Y.; Wang, L. Ordered mesoporous carbon-reduced graphene oxide composites decorating with Ag nanoparticles for surface enhanced Raman scattering. Mater. Lett. 2013, 97, 173–176. [Google Scholar] [CrossRef]
  53. Xue, Z.; Zhang, F.; Qin, D.; Wang, Y.; Zhang, J.; Liu, J.; Feng, Y.; Lu, X. One-pot synthesis of silver nanoparticle catalysts supported on N-doped ordered mesoporous carbon and application in the detection of nitrobenzene. Carbon 2014, 69, 481–489. [Google Scholar] [CrossRef]

Share and Cite

MDPI and ACS Style

Li, J.-G.; Tsai, C.-Y.; Kuo, S.-W. Fabrication and Characterization of Inorganic Silver and Palladium Nanostructures within Hexagonal Cylindrical Channels of Mesoporous Carbon. Polymers 2014, 6, 1794-1809. https://doi.org/10.3390/polym6061794

AMA Style

Li J-G, Tsai C-Y, Kuo S-W. Fabrication and Characterization of Inorganic Silver and Palladium Nanostructures within Hexagonal Cylindrical Channels of Mesoporous Carbon. Polymers. 2014; 6(6):1794-1809. https://doi.org/10.3390/polym6061794

Chicago/Turabian Style

Li, Jheng-Guang, Cheng-Ying Tsai, and Shiao-Wei Kuo. 2014. "Fabrication and Characterization of Inorganic Silver and Palladium Nanostructures within Hexagonal Cylindrical Channels of Mesoporous Carbon" Polymers 6, no. 6: 1794-1809. https://doi.org/10.3390/polym6061794

Article Metrics

Back to TopTop