1. Introduction
As population density continues to rise, the demand for electrical energy experiences significant growth. In response to this challenge, electric companies are constantly seeking innovations to enhance the ampacity of their transmission and distribution systems to meet the growing demand. In densely populated environments, underground transmission lines emerge as the preferred option due to their easier installation compared to traditional overhead lines.
The ampacity of power cables is primarily based on the cross-sectional area of the conductor core, making it crucial to evaluate this parameter to meet specifications [
1]. This aspect has been extensively addressed in the literature and governed by international standards, such as those established by IEEE and IEC [
2,
3,
4]. Analytical methods supported by these organizations, based on the model proposed by Neher and McGrath [
5], are commonly used to calculate the ampacity of power cables.
Over time, various specialized software tools have been developed to calculate ampacity in different cable configurations, taking into account various soil layers and installation conditions. Examples include programs like CYMCAP [
6,
7,
8], ETAP [
9], and COMSOL [
10]. The history of ampacity calculations is extensively documented in the literature, detailing various factors affecting cable ampacity [
2,
6].
Ampacity has been found to be closely linked to installation conditions and material properties [
6,
11,
12]. Soil thermal resistivity, in particular, is crucial in the thermal analysis of cables [
13]. It is estimated that over 70% of the temperature increase in buried cables is attributed to external thermal resistance [
2,
13]. A common practice to enhance heat dissipation capacity and, consequently, cable ampacity, is the use of backfill [
2,
14,
15,
16]. Although this practice is effective in high-resistivity soils or under dry soil and low-temperature conditions [
2,
6], its application can be costly, especially in urban areas with space limitations [
17]. From an economic perspective, adjusting the backfill proves to be a more cost-effective alternative than increasing the core size of high-voltage cables, as it directly impacts costs [
1]. Despite associated costs, the application of backfill is essential to extend the cable’s lifespan, making it crucial to optimize its configuration and installation dimensions to achieve optimal ampacity at a reasonable cost.
Various mathematical models and algorithms have been developed to optimize cable ampacity and installation dimensions in different configurations. In [
18], a model is presented that selects the optimal cross-sectional area of the conductor and the corrective dimension of the backfill. Additionally, the authors of [
16] propose a methodology to optimize the thermal performance of power cables based on configuration parameters. Research has also explored the impact of controlled backfill quantity on native soil thermal resistivity [
13,
19] and the ampacity of high-voltage cables in relation to cable spacing, burial depth, and backfill size [
20,
21,
22]. Recent studies, such as those by [
23,
24], have employed algorithms like PSO, Jaya, MJaya, and NSGA-III for multi-objective optimization, ranging from backfill cost minimization to improving the thermal environment in underground lines. In [
25], the calculation and analysis method of cable ampacity in a ductbank is studied using the NSGA-III algorithm for multi-objective optimization, while [
26] uses the grey wolf optimization algorithm to enhance ampacity, achieving an optimal design of high-voltage cable layout in tunnels. Although ampacity optimization has advanced with the use of various algorithms in different contexts, it is crucial to note that it remains an evolving research area, especially in the field of underground cables.
Currently, various efficient algorithms have been developed that could be of interest in the context of underground cables. The authors of [
27] evaluated the efficiency of a Cuckoo Search (CS) algorithm based on Taguchi for optimizing the spot welding process. On the other hand, the authors of [
28] introduced the Rat Swarm Optimizer (RSO), a new bio-inspired metaheuristic based on natural rat hunting and attacking behaviors. Additionally, the authors of [
29] presented a discrete penguin search optimization algorithm (PeSOA) to solve the multiple traveling salesman problem (MTSP).
In various studies, Genetic Algorithms (GA) and Particle Swarm Optimization (PSO) have proven their effectiveness [
30,
31,
32,
33,
34,
35,
36,
37,
38,
39,
40]. However, PSO stands out in engineering and sciences due to its adaptability, simple structure, fast convergence, ease of implementation, and having fewer parameters, positioning it as a versatile algorithm with superior performance compared to other heuristic algorithms [
31,
32,
34,
35].
Despite these advances, there is no simple and efficient methodology for optimizing the ampacity of underground cables. None of the current approaches have addressed this optimization by combining PSO with improvements in implementation, such as an adaptive penalty function to manage physical and economic constraints, adaptive restart strategies, and parameter self-adaptation. Additionally, the lack of consideration for crucial variables such as mutual heating between cables [
41] and the absence of sensitivity analysis regarding fluctuating parameters based on climate and soil geography are highlighted.
This study proposes an innovative contribution by addressing these limitations. We will present a mathematical formulation for optimizing ampacity in underground cables. Our proposal integrates the PSO algorithm with substantial improvements in implementation, including an adaptive penalty function, adaptive restart strategies, and parameter self-adaptation. Furthermore, the research will focus on a comparative evaluation with traditional MATLAB PSO, aiming to improve ampacity by adjusting the dimensions of the thermal backfill without increasing the cross-sectional area of the cable core. Through this research, we seek not only to optimize transmission efficiency but also to advance the understanding of the complexities associated with improvements in the implementation of the PSO algorithm. We aim to offer more effective and economically viable solutions for the electrical industry, marking a significant step in improving ampacity optimization practices in underground cables.
2. Cable Arrangement and Model
High-voltage underground cables in three-phase connection offer various installation configurations, with trefoil (
Figure 1a) and flat (
Figure 1b) arrangements being the most common. Each cable arrangement has its own unique advantages and disadvantages. According to the research by Quan et al. [
42], the flat configuration, whether with or without thermal backfill, exhibits lower temperature rise compared to the trefoil arrangement. This phenomenon is attributed to the fact that in the trefoil arrangement, adjacent cables touching each other increase the temperature of the insulation due to internal conduction, leading to a decrease in their lifespan. The preference for the flat installation in this study is based on this thermal difference, highlighting its superior thermal performance and, consequently, greater operational reliability in the system.
The use of backfill has a significant effect in reducing temperature in the underground electrical cable system. To achieve effective heat transfer from the cables, natural soil is generally replaced by a thermal backfill with a relatively low thermal resistivity, less than 1.0 K·m/W [
1,
2].
In
Figure 2, the installation method with regular transposition and arrangement of cables, along with all relevant variables for the optimization problem, is shown. Additionally, a segmented conductor cable model (see
Figure 3) is used to minimize skin and proximity effects in conductors with large cross-sections [
43]. The thermal and electrical parameters of the cable are detailed in
Table 1, based on manufacturer specifications [
44].
The cable depicted is a segmented compacted copper conductor, with a screen made of extruded semiconductor. The insulation of the cable is made of a high-quality dry-cured XLPE compound, which is resistant to heat, moisture, and abrasion. The insulation is shielded by a semiconductor tape that is firmly adhered to it. Additionally, the outer covering of the cable is composed of a thermoplastic material (such as PVC, PE, or similar materials) that is continuously extruded over the metallic layer or moisture barrier of the cable.
4. Development of the Proposed Approach
The innovation of this article lies in the presentation of an advanced algorithm designed to optimize the ampacity of underground cables specifically allocated in the backfill. This pioneering approach accurately addresses the challenges associated with determining the optimal dimensions of the trench, thermal backfill, and cable ampacity, especially in unfavorable environments for high-voltage transmission, considering comprehensively economic and physical installation constraints.
4.1. Formulation of the Objective Function
Equations (
4) and (
7) are directly influenced by the characteristics of the backfill and the thermal conductivity properties of the soil. Some parameters, such as the thermal resistivity of the soil and ambient temperature, are inherently random, fluctuating along the cable route due to climatic and seasonal variations. In this study, we will assume these parameters to be constants.
In the evolutionary metaheuristic algorithms community, various approaches have been proposed, with the use of penalty functions being the most common. However, these functions have drawbacks, such as the need to adjust multiple parameters, complicating the search for the optimal combination [
48,
49]. Additionally, solution exploration can be slow, with no guarantee of reaching the optimal solution. To overcome these limitations, modifications to algorithms have been made by introducing the concept of parameter-free penalty functions [
48,
50,
51]. These penalty strategies play a crucial role in balancing the optimization of the objective function and compliance with constraints. In our research, we specifically evaluate adaptive penalization, focusing on the penalty function given by
The introduction of the penalization parameter
(a significantly large number) aims to ensure that the violation of the constraint
is of a similar order of magnitude to the value of the objective function
. In the case of equality constraints, it is commonly addressed by converting them into approximations of inequality constraints, following the form
. This implies an increase in the total number of inequality constraints to
, where
q is the initial number of inequality constraints, and
m is the number of equality constraints. Therefore, the term
q in Equation (
9) is replaced by
j to incorporate both inequality and equality constraints.
4.2. Formulation of Constraints
The design variables include the determination of various parameters, such as the depth of the backfill center (), cable depth (L), spacing between cables (s), backfill width, and thickness (w, h), among others.
With the aim of achieving the optimal configuration and maximizing ampacity, the economic constraint of backfill and installation cost is incorporated as a crucial factor in the optimization method. Additionally, there are physical installation constraints that must be considered in the objective function and are expressed through the following equation:
where the cost function
C is calculated using the cost parameter values listed in
Table 2 and the information presented in
Figure 2. It is important to note that the total cost should not exceed the budget
, and physical and design limits are imposed on variables, as illustrated in
Figure 2 and detailed in
Table 3. The lower limit is determined by physical conditions, while the upper limit is constrained by the cost of backfill material in the optimization process [
2,
45]. Additionally, the ampacity constraint is simply expressed as
.
4.3. Optimization Technique
Stochastic metaheuristics, such as GA and PSO [
30,
53,
54], are preferred in real-world applications due to their mathematical simplicity, ability to address large-scale problems [
31,
55], and capability to achieve globally optimal solutions in short times [
56]. Over time, PSO has demonstrated outstanding performance in areas such as networks, robotics, and power generation, standing out among other nature-inspired algorithms, such as Simulated Annealing (SA), GA, Differential Evolution, Firefly, and Cuckoo. Its distinctive ability to combine local and global search, adaptability, simple structure, fast convergence, ease of implementation, and fewer parameters, along with its widespread acceptance in various fields, position it as a versatile algorithm with superior performance [
31,
32,
34,
35].
In various current applications, PSO has shown success by adapting to specific problematics. For example, it has been used to optimize generation scheduling in hybrid renewable energy systems, reducing operational costs [
33]. It has also excelled in the optimization of Brayton cycles with solar technologies and dual regenerative systems, effectively achieving irreversibility minimization [
36]. In other areas, such as sEMG signal detection and the identification of optimal parameter sets for solar water heaters, PSO has demonstrated precision and effectiveness [
37,
38]. Additionally, [
57] proposes the use of Enhanced Particle Swarm Optimization (EPSO) to minimize energy losses in electrical networks, overcoming the limitations of conventional PSO, while [
58] introduces a novel variant, PSO_ML-FSSO, for the Maximum Power Point Tracking (MPPT) task in photovoltaic solar systems, surpassing other known methods in efficiency and settling time.
Recently, there has been a growing interest in hybridizing PSO with other algorithms, such as Discrete Cuckoo Search Particle Swarm Optimization (DCSPSO) [
59], and the combination approach of Firefly and PSO (FFA–PSO) to enhance the stability of microgrids [
60]. Additionally, the authors of [
61] explored the impact of process factors, such as the methanol-oil ratio, ultrasonic power, reaction temperature, reaction time, and pulse frequency, on biodiesel performance using an RSM-GA-PSO hybrid optimization approach. Although these hybrid approaches offer advantages, their computational complexity sometimes poses challenges.
Despite advances in the literature, a gap is identified in the implementation of PSO algorithms that integrate dynamic parameter adaptation and adaptive restart. These features are crucial for stabilizing the algorithm, improving both exploration and exploitation of solutions in the search space.
The PSO algorithm begins its execution by generating random solutions called particles. The population is represented as , where N indicates the population size, and T denotes transposition. Each particle represents an individual in the population and is described as , with D being the dimension of the search space.
PSO relies on individual experience (Pbest), collective experience (Gbest), and the current movement of particles to determine their next positions in the search space. Experiences are incorporated through two acceleration factors ( and ) and two random numbers generated in the interval [0,1]. Simultaneously, the current movement is modulated by an inertia factor (w), whose value varies between and . The initial velocity of the population is represented as . Therefore, the velocity of each particle is calculated as .
The following pseudocode presents an adapted version of the PSO algorithm for the optimization of underground cables. Two key elements are highlighted: dynamic parameter adaptation and adaptive restart. The fundamental steps of the proposed PSO algorithm are summarized in Algorithm 1.
Algorithm 1 Fundamental Steps of the Proposed PSO |
- 1.
Set PSO Parameters:
, , , , , , , , , , and .
- 2.
Population Initialization:
- 3.
Initialization:
- 4.
Iterations:
- 5.
End.
|
In the provided pseudocode, the objective function with autoadaptive penalization is implemented using Equation (
9), where
is defined according to Equation (
10) and takes the form
. Significant penalties have been integrated into the objective function, proportional to the magnitude of constraint violations, resulting in a high penalty (10
7) for each violated constraint. During the dynamic adaptation of parameters, the update of particle velocities and positions is performed, followed by the evaluation of fitness with penalization. In this process,
represents the objective function with incorporated penalization. The code ensures that solutions generated during optimization comply with the problem’s constraints by applying penalties when necessary. This strategy strongly encourages the PSO algorithm to converge towards feasible solutions that satisfy the established constraints. The adjusted objective function is evaluated in each iteration of the PSO algorithm, thereby contributing to the efficient search for optimal solutions in the design space.
To enhance understanding of the implemented optimization process, a detailed flowchart has been created and is shown in
Figure 6. This diagram illustrates the sequence of steps in the algorithm, starting from the configuration of initial parameters to the evaluation of particle fitness using the autoadaptive penalized objective function, known as the “fitness function”. This visual representation provides a clear and concise overview of the optimization algorithm’s workflow.
5. Simulation Results
The proposed method was evaluated on the cable system shown in
Figure 2, based on the cable type illustrated in
Figure 3. Design variables were constrained to a specific range detailed in
Table 3. An upper limit of USD 300 was set for the installation cost (
). Constant parameters, such as the thermal resistivity of native soil under normal conditions (
K·m/W), backfill thermal resistivity (
K·m/W), and ambient temperature (
°C), were obtained from [
45].
The proposed optimization problem, defined by Equation (
9) and its constraints in Equation (
10), was addressed using two approaches: traditional MATLAB PSO (version R2016a, 9.0.0.341360) and the proposed PSO. While traditional PSO is widely used and executed through “particleswarm”, requiring manual parameter adjustments, unlike our proposed PSO meticulously tailored for underground cable ampacity optimization. The proposed version incorporates dynamic parameter adaptation and adaptive restart, improves the stopping criterion, and was evaluated alongside traditional PSO under penalty functions for a fair comparison. All tests were conducted in MATLAB R2016a, using an Intel(R) Core(TM) i7-8750H CPU @ 2.20 GHz, 2.21 GHz, with 12.00 GB of RAM. This study highlights the distinctive features of the proposed PSO, supporting its utility and emphasizing its significant improvement over traditional PSO in exploring the search space.
The PSO algorithm parameters were carefully selected: a population of 100, inertial weight (w) from 1 to 0.1, modified acceleration coefficients ( and ) from 2 to 1. An adaptive restart strategy with a 2% probability at each iteration was implemented to encourage exploration. These specific values are chosen to enhance the convergence and efficiency of the PSO algorithm in ampacity optimization.
Three independent runs of the proposed PSO algorithm and the traditional PSO were conducted, as depicted in
Figure 7. The proposed PSO (
Figure 7a) stands out for its rapid convergence, achieving the goal in 30 iterations, in contrast to the 200 iterations of the traditional MATLAB PSO (
Figure 7b). This efficiency suggests a higher exploitation capacity, swiftly focusing on promising solutions. Additionally, both algorithms exhibit notable stability over time, as solutions show no significant improvements. This indicates that both algorithms converge towards an optimal solution more quickly in fewer iterations. Furthermore, in the figures, a slight variability in the convergence for the proposed algorithm is observed, with higher variability for the traditional PSO, attributable to its stochastic nature.
The enhanced implementation of the proposed algorithm, featuring dynamic adaptation and adaptive restart, contributes to stability and coherence by reducing fluctuations and enhancing convergence. Adaptive restart, strategically restarting particles, generates consistent and reliable results across various executions. Without these improvements, results tend to be more unstable. The effectiveness of dynamic adaptation and restart depends on the problem, making multiple runs and statistical analyses crucial for robust performance evaluation.
To assess performance, each algorithm was executed 1000 times. The optimal results, recorded for cable ampacity in each run, are visually presented in
Figure 8a and
Figure 9a. Additionally, algorithm performances are detailed in
Table 4, providing crucial information such as the best ampacity value, average, and standard deviation, among other relevant aspects.
When comparing results between the proposed PSO algorithm and the traditional PSO, notable differences in terms of accuracy, performance, and consistency are highlighted. The histogram analysis in
Figure 8b and
Figure 9b reveals that the maximum value is most frequently recorded in the range of 1156 to 1157 A. The success probability for this interval is 66.1% in the proposed PSO and 56.4% in the traditional PSO, respectively. Although traditional PSO is 81% faster, the proposed PSO stands out for its accuracy. Despite being slower, its precise approach makes it ideal when accuracy is crucial. Additionally, its simplicity and clarity facilitate understanding and adjustment, being accessible with fewer parameters than the traditional approach. The introduction of restart probabilities and dynamic adaptation enhances the exploration of the search space, achieving more efficient convergences. This code is a valuable tool for intuitively and effectively addressing optimization problems.
Based on these comparisons and analyses, the proposed algorithm is selected as the most suitable, effective, and reliable for conducting comparisons in cable ampacity optimization with and without backfill. The notable results are presented in
Table 5.
Initially, the cable ampacity without considering backfill is 980.883 A. This would imply the need to use a conductor with a larger cross-sectional area to support a load current of 1000 A. However, by applying ampacity optimization considering the backfill configuration, the cable ampacity increases to 1156.9 A, making it suitable for a load current of 1000 A. Therefore, the percentage increase in the ampacity of the cable installed with backfill compared to the cable without backfill is approximately 18.45%. This highlights the benefits of backfill in cable ampacity optimization.
Figure 10 indicates that ampacity is maximum at
s = 2.3 m, albeit at a high cost. Below this value, it decreases due to the proximity effect, while above it decreases due to increased thermal resistivity. The increase in backfill volume directly affects the total installation cost, influencing ampacity up to a balance point, beyond which it decreases (
Figure 11).
It is essential to note that increasing the backfill volume does not guarantee an unlimited increase in ampacity. The proximity effect influences the spacing between cables (s), and with a constant backfill width (w), current losses decrease due to better dissipation and reduced electrical resistance provided by the backfill. The optimum value of s that maximizes ampacity is reached when both effects balance each other.
Our proposal suggests delaying or avoiding investments in larger-section cables for underground lines, focusing on the use of backfill materials to achieve optimal ampacity at a more favorable cost. Additionally, in places where cables are already overloaded, the addition of backfill could be considered instead of installing larger-section cables.
The ampacity of buried cables is often based on constant values of
and
. Although relatively high values for these variables are usually assumed, relying on designer estimates and available records, it is essential to note that they may experience unforeseen variations during cable operation, influenced by climatic and geographical changes along the route and during different seasons of the year. It is crucial to consider that these variations directly impact the cable’s ampacity. In response to these fluctuations, sensitivity information has been developed to assess cable ampacity, using dimensionless measures represented by
and
[
2,
16].
These sensitivity parameters indicate how the cable’s ampacity varies concerning
and
at the nominal point. To calculate sensitivity coefficients, partial derivatives are taken in Equation (
4). In practical designs, both
and
are negative, indicating that the cable’s ampacity decreases with an increase in
and
. Sensitivity contours, based on nominal values of
K·m/W,
°C, and
(
Table 5), reveal an ampacity sensitivity to soil resistivity,
. This value indicates that an increase in the thermal resistivity of the soil by
K·m/W from the nominal value of
K·m/W (a 20% percentage variation) will result in a change
in the allowable cable ampacity, equal to
resulting in a steady-state ampacity of
.
Similarly, the same cable design shows an ampacity sensitivity to ambient temperature of
. That is, an increase of
from the nominal value of
(a 40% percentage variation) will cause a change in the cable’s ampacity equal to
resulting in an ampacity of
.
The choice of the considered variations depends on the context and the desired precision. There is no single correct value, as it can vary depending on the actual magnitude of the variations. In the absence of specific information about variability and with the intention of being conservative, a discussed conservative percentage has been selected in the previous paragraphs.
When the design experiences simultaneous changes in soil thermal resistivity and ambient temperature, the total change in ampacity is calculated as
resulting in a cable ampacity of
.
These sensitivity results indicate that variations in parameters significantly impact the cable ampacity, either decreasing or increasing based on positive or negative changes. It is recommended to conduct a sensitivity analysis over a broader range of variations to capture the full impact of simultaneous changes in environmental conditions on cable ampacity. This will provide a more detailed and robust insight for the design of buried cables. Given the variable nature of environmental conditions, a probabilistic approach could be considered in future studies, along with evaluating variations in the cable’s cross-sectional area to enhance ampacity. This involves assessing cable ampacity in terms of probability distributions for and in a broader context, offering a more comprehensive understanding of the associated uncertainty.
6. Conclusions
This study has comprehensively addressed the challenge of optimizing the ampacity in 220 kV underground electric cables with XLPE insulation installed in thermal backfill. Our proposal successfully combines the PSO algorithm with significant improvements in implementation, such as an adaptive penalization function, adaptive restart strategies, and parameter self-adaptation. By comparing the results with traditional MATLAB PSO, we have conclusively demonstrated that our approach overcomes limitations associated with result variability and ensures efficiency in searching for the optimal ampacity value and design variables.
The obtained results are promising, highlighting a success probability of 66.1% in finding the optimal ampacity value, contrasting with the traditional approach’s 56.4%. Furthermore, we achieved an optimal ampacity of 1156.9 A for the cable with thermal backfill, along with specific dimensions and a cost of $94.7/m3. This accomplishment translates into a significant 18.45% increase in ampacity compared to the cable without thermal backfill, confirming the effectiveness of our proposal.
The conducted sensitivity analysis emphasizes the importance of considering factors such as soil thermal resistivity and ambient temperature, which significantly affect cable ampacity. This knowledge provides a solid foundation for addressing variations in environmental conditions and strengthens the robustness of our design.
Moreover, our proposal not only focuses on improving ampacity by adjusting thermal backfill instead of increasing the core cable’s cross-sectional area but also on the enhanced implementation of PSO. This technical and efficient perspective offers decision makers in energy systems a valuable and easily implementable tool with potential applications in various areas. As future work, we propose evaluating the simultaneous optimization of cable cost and ampacity using a probabilistic approach, contributing to advancements in electrical system optimization.