1. Introduction
Waste tires recycling is gaining new soundness in the transition to a circular economy, which has become a development priority in many countries [
1,
2,
3]. Currently, more than 250 million new tires are produced every year. After being used for automobiles, trucks, buses, aircraft landing gear, tractors, and other farm equipment, industrial vehicles such as forklifts, and common conveyances such as baby carriages, shopping carts, wheelchairs, bicycles, and motorcycles, have become a major global waste problem. The introduction and relevant literature of the current article are subdivided into four subsections.
1.1. What Are Tires
Collectively, around 1.5 billion tires reach the end of their useful lives every year. They can be retread and reused up to a point, but not endlessly. End-of-life tires (ELTs) are difficult to process for recycling because of their complex mix of materials. A tire is a strong, flexible rubber casing attached to the rim of a wheel. They are made of a composite of different materials. Generally, tires are composed of 14% natural rubber; 27% synthetic rubber produced from unsaturated hydrocarbons; 16% of fabrics and fillers; 14% of carbon steel wires for reinforcement; and 28% of carbon steel black [
4,
5].
Figure 1 shows the typical composition of the tires.
1.2. Tires as Waste
The disposal of waste tires has become a global major environmental concern due to the increase in automobile usage, especially in highly industrialized areas with large populations. The problems caused by the waste tires are major because they are not biodegradable and can last for several decades if no proper handling is carried out [
6].
Car tires, which are not biodegradable, are a big global waste concern. Approximately 1.5 billion tires are derived annually to the end of their useful lives [
7,
8]. They can be retread and reused to a point, but not permanently, and there is a conundrum at the end of their usefulness. ELTs are difficult to process for any recycling since they are a complicated mixture of materials—natural and synthetic rubber, fiber, and wire, all in a heavy and unwieldy set.
Globally, it is estimated that 13.5 million tons of tires are scrapped annually, 40% of which come from emerging markets such as China, India, South America, Southeast Asia, South Africa, and Eastern Europe [
9].
1.3. Utilization of Wasted Tires
Rubber recovered from waste tires features a sort of uses. Structural engineering and construction are used for playground surfaces, parking lots, bank stabilization, paved surface filling, and asphalt adjustment [
10,
11]. Tires have significant building properties, such as lightweight, low ground pressure, good thermal insulation, and good drainage properties [
12,
13]. Another valuable property is its enhanced damping property, which is sweet for vehicle driving. However, recent fires have stalled the usage of field scrap rubber for several of those applications. In most applications, scrap tires are wont to replace building materials [
14,
15].
Rubber improved asphalt has increased longevity, decreased reflective cracking, thinner lift, and increased skid resistance [
16,
17]. Asphalt-modified rubber is additionally used for waterproofing membranes, cracking and joint sealers, hot mixing binders, and roofing materials [
6]. The rubber increases the ductility of the asphalt, increasing the temperature at which the asphalt softens. The combination adhesive bond becomes stronger and increases asphalt time. In building environment applications, rubber is employed for retaining walls, erosion control, barricading of shoring embankments, road embankment fills, and thermal insulation [
18].
Wang et al. [
19] proposed a model to predict the supply of waste tires in 2019–2023 and the demand for these tires in three road construction scenarios. Furthermore, they evaluated the carbon emissions in the production process of crumb rubber, modified asphalt, and styrene-butadiene-styrene modified asphalt.
1.4. Recycling Statistics of Wasted Tires
Ruwona et al. [
20] reviewed material and energy recovery from waste tires and found that more than three billion new tires are manufactured annually. However, only 100 million tires are recycled annually by the recycling industry. The tire is extensively built with many complex processes that make it indestructible and create difficulties in recycling tires. However, leading tire recyclers invest massive amounts of money in new technology and machinery that can help recycle tires for various applications and protect the environment. In addition, the tax variance on selling new tires or disposing of old tires plays a key role in the recycling industry [
9]. These policies are pushing tire recyclers to invest in equipment and expand tire recycling facilities and are expected to drive the growth of the tire recycling industry. In addition, the increasing implementation of the crumb rubber created from scrap tires promotes the growth of the tire recycling industry.
In 2016, over 30 percent of the crumb rubber used in sports fields and 25 percent of the crumb rubber used on playground surfaces was projected to disrupt the tire recycling industry significantly. Using rubberized asphalt for pavements also creates a pool of opportunities for tire recyclers. It is expected to accelerate the development of the tire recycling industry soon [
21].
1.5. Utilization of Recycled Tires
Globally, the main directions for waste tires recovery are the production of tire-derived material (52%) and tire-derived fuel (19%) [
21,
22]. Williams [
23] has initiated many ways to reuse products in tires, and because the EU has forbidden the shipping of tires to landfill sites, a lot of research and development has gone into it. Many new companies have arisen to handle end-of-life tires as a resource. One of the most common is the rubberized surfaces used in playgrounds and running tracks, as reported by [
24]. Ground-up rubber is now used frequently in asphalt, with many benefits reported by Li [
25]. Roads with rubber have a stronger grip and are 50 percent quieter. The last three times were longer than regular tarmac and did not need much maintenance.
The railways are another possible client for ELT [
8,
26]. Recycled rubber pads may be fitted under rail or tramway tracks to minimize noise and vibration [
27]. Switzerland has been doing this since the 1970s. Green Rail is moving further. An Italian company has built a sleeper made from ELTs, lowering the need for concrete and ballast, and they operate quieter. 35 tons of used tires are used for every kilometer of the track using Green Rail sleepers.
Farmers can use waste tires in agricultural applications as barriers to erosion control [
28]. Furthermore, the usage of shredded, crumbed, and granulated tires can be considered: shredded tires can be used as fillers for road, rail, and construction purposes [
8]. Finely shredded old tires may also be used as long-lasting mulch (protective cover), which is believed to be non-leachable. Rubber mulches (in several colors) have been awarded innovation awards and are commonly used in gardens, parks, playgrounds, and equestrian arenas, which are discussed by [
29]. Rubber mulches are said to be permanent and aesthetically pleasing landscape materials.
Tire chips can be shredded to a specific and standardized scale, making them useful in several ways. Filters for wastewater treatment and constructed wetlands are another innovative application. Since tires can be chipped to be more porous than organic compounds, rocks, and other materials, they also serve as better filter media.
Old tires can be used as an alternative fuel in production, the main ingredient in concrete. Whole tires are commonly introduced into cement kilns by rolling them into the upper end of a preheater kiln or dropping them through a slot midway along with a long-wet kiln. High gas temperatures (1000–1200 °C) cause almost immediate, complete, and smokeless tire combustion. Alternatively, the tires are sliced into 5–10 mm chips, in which form they can be injected into the pre-combustion chamber. Some iron input is needed in cement production, so the iron content of steel-belted tires is beneficial to the process, as described by [
29].
Waste tires may be milled to produce powder or granules with a particular configuration using different mechanical, cryogenic, and de-vulcanization techniques [
30]. However, de-vulcanization methods are rarely used due to their high operating costs. Waste tires could be used as fuel sources. Tires contain the same energy per unit mass as oil and a little more than gas. Therefore, tires can be used as an effective fuel for industrial processes such as power plants with limited negative environmental impacts compared to coal. Energy from the direct combustion of waste tires could be utilized in metal works, paper mills, tire factories, and on a smaller scale, farms, greenhouses, and sewage treatment plants [
30]. Eddie and Laboy-Nieves [
31] reported a hypothesis of using recycled tires for power generation in Puerto Rico. His study estimated that scrap tires processed with pyrolysis could supply about 379 MWh annually, where scrap tires have a calorific value of 33 MJ/kg.
1.6. Wasted Tires as Thermal Energy Storage
The megatrend of solar energy application needs integration with other resources or storage to fulfill the setback of solar interruption during the night and the cloudy days. Thermal energy storage (TES) is the main method of complimenting solar thermal systems. In large-scale solar thermal utilization, expensive materials for thermal energy storage are not economically feasible. Low-cost materials are preferable. Treatment of used wasted tires for affordable usage is not achieved yet. The harm of this source of pollution is growing continuously. Hence, attempting to convert this waste to wealth is essential to reduce its environmental impact [
32].
Black carbon in waste tires can collect solar energy in several ways. Carbon black is blended and pressed with exfoliated graphite. This mixture was pressed onto a small copper disc in a preliminary investigation. The disc was connected to the insulated water reservoir by tubing, which generated a small solar geyser. At its height shortly after midday, the temperature of the water had risen to 45 °C. This result indicated that about 4 kW·h/m
2 of solar energy had been gained. With average predicted irradiation of around 6 kW·h/m
2, it means an efficiency of around 75% [
33].
Pyrolysis is a well-known thermochemical method used to decompose waste while restoring desirable goods. Using pyrolysis, reprocessing waste tires to extract high-energy hydrocarbons is a sustainable waste-to-energy solution [
34]. Waste tire pyrolysis provides the ability to manufacture high-value-adding products such as oils, carbons, hydrocarbon gases, and steel cords. However, their high energy requirements are a huge drawback to pyrolysis waste. The heat source for tire pyrolysis is mainly provided by burning fossil fuels (e.g., coal or natural gas) or electrical heating. As a result, pyrolysis is also considered an economically unattractive solid waste management strategy. Another approach to waste tire processing could be coking. The technology is environmentally friendly and does not require external energy; as demonstrated in [
35], the industrial-scale implementation is required.
Alternative heating techniques are being studied by Abdallah et al. [
36] to minimize reliance on fossil fuels/electric power, including auto-thermal pyrolysis and concentrated solar pyrolysis. In auto-thermal pyrolysis, a portion of the products (e.g., gas products or char) is recycled into the furnace to supply the necessary energy for the pyrolysis process [
37]., as shown in
Figure 2. This approach, however, reduces the process throughput and can cause emission problems [
38].
A careful study of the literature reveals that wasted tires are a threatening waste to the environment. There are several attempts to utilize the wasted tires, but the utilization scale is much less than the wasting rate of tires. In addition, the recycling processes of wasted tires are still expensive and not feasible. Recycling wasted tires for a wealthy application is a novel approach in solar thermal energy storage but is not well studied and characterized.
As the research gap is identified, the current research’s objective is to investigate the possibility of utilizing the wasted tires for solar TES. The scope of the work consists of developing an experimental setup and measuring the performance of different TES materials to store solar energy as thermal energy using paraffin wax, pebbles, concrete, and shredded tires. The wasted tires crumbs are investigated as a storage medium or added particles to enhance an existing TES material.
The article is subdivided into the introduction and relevant literature section to identify the research gap.
Section 2 outlines the methodology adopted to investigate the effectiveness of the shredded tires as additives to TES materials.
Section 3 presents the results gained from the experimental measurements and analysis.
Section 4 concludes the findings of the research.
2. Materials and Methods
The investigation method is entirely experimental. Accordingly, an experimental setup is designed and fabricated to investigate the TES capacity and compare different compositions of materials with and without added shredded tires. The research procedure is summarized in
Figure 3.
2.1. Characterization of Shredded Tires
Generally, crumb rubber is produced by reducing scrap tires to sizes ranging from 3/8″ to 40 mesh particles and removing 99 percent or more of the steel and fabric from the scrap tires. There are several processes for manufacturing crumb rubber. Two of the most common are ambient grinding and cryogenic processing.
A simple procedure has been adopted in the current investigation to characterize the shredded particles. A total of 100 pieces of crumbs were randomly selected and weighted by a digital scale. They are immersed in measured water volume, and the increased volume represents the volume of the 100 particles. The density was obtained by weight over volume. The mean particle volume is 3 mm3, and the mean weight is 0.03 g. According to Liu et al., 2017 crumb rubber is lightweight foamed concrete with a density ranging from 1000 kg/m3 to 1300 kg/m3. Our density from the mean mass per means volume of 100 units of crumb rubber was 1000 kg/m3, which is hypothetically correct.
2.2. Experimental Implementations
The experimental setup comprises a 12-mm-thick wood case with 1.23 m length, 1.03 m width, and 0.06 m height. Seven compartments made of 12-mm-thick plywood are located in the wood case. Each compartment is 1 m long, 0.15 m wide, and 0.08 m high. Seven canvas cases were cut to fit inside the compartments. The wood case and the compartments were coated with shellac to reduce the rain and moisture effect on the wood. The entire wood case and compartments were covered by perspex cover to allow solar radiation penetration and avoid the rain. The wood case, cover, and compartments are installed over a metal frame of 0.6 m in height, as shown in
Figure 4.
The seven compartments were filled with four base and three composite TES materials, as shown in
Table 1. There is no basis for the selection of 40%
vol shredded tires additive. The 40%
vol are selected randomly, and further investigations are recommended to evaluate the effect of various percentages of added shredded tires.
2.3. Measuring Instruments and Uncertainty Analysis
The temperatures were measured using a type-J thermocouple, which can measure between −210 to 760 °C with ±0.75% accuracy. All thermocouple wires were connected to a midi data logger, GRAPHTECH GL840, which stores the temperature reading with an accuracy of ±1.55 °C within the temperature range of 0 to 500 °C. The data were then transferred to an excel spreadsheet for data analysis. The measuring device typically used for the incident solar radiation is a pyranometer type MS402 that measures direct and diffuse combined solar radiation within a range of 0 to 4000 W/m2. The pyranometer has an accuracy of ±0.2% nonlinearity and 0.2% tilt response.
Identifying and quantifying the uncertainty in experimental measurement is essential to quantify the expected accuracy. The discrepancy between the
measured value and the
true value of a measured variable is expressed in Equation (1).
The error in the measurement may be sourced from Bias errors and Random errors. Bias is a systematic error due to the instrument’s accuracy and resolution. Random error is a non-repeatable inaccuracy caused by uncontrollable events that introduce scattering in the experimental variable values and propagate.
Table 2 shows the uncertainty of the measurement variables due to the instruments’ accuracy used in the investigation.
The ±3 mm accuracy of the volume is due to the 1 mm resolution of tape and the 2 mm propagation of the surface. However, the maximum possible systematic uncertainty in the temperature is ±0.8% due to the accumulation of the thermocouple wire and data logger uncertainties. The maximum uncertainty in the temperature measurement is 2.04% due to ±1.6% random and ±0.8% systematic errors. The resulting maximum uncertainty in the predicted heat gain is ±5.78%, which is acceptable and justifies the accuracy of the results.
The setup is used for the planned investigation for five days of repeatability of measurements. The mean values are selected for the analysis. Five days are sufficient to minimize the uncertainty of the measurements data and the unpredictable weather. The five daily measurements were carried out from 17 March 2021 to 21 March 2021. The temperature was recorded from 9:00 a.m. till 7:00 p.m. every day.
4. Discussion
Selected material and their mixtures with shredded tire crumbs showed different solar thermal energy storage trends during charging and discharging modes.
Table 5 summarizes the characteristics and comparison between the seven tested materials and the effect of adding 40%
vol of shredded tires to the base materials, paraffin wax, concrete, and pebbles during the charging by thermal energy from solar radiation. As base TES materials, paraffin wax shows the highest capacity to store solar thermal than crumbs of tires, concrete, and black painted pebbles.
The predicted solar thermal storage rate values are 127 W/h for paraffin wax, 74.5 W/h for concrete, 111.7 W/h for black painted pebbles, and 69.7 W/h for black painted pebbles shredded tires. Regarding mixtures of 60%vol base materials and 40%vol shredded tires, the paraffin wax is affected negatively with a 20.8% reduction in the stored solar thermal energy. Furthermore, the rate of charging is reduced from 127.8 to 105.8 W/h. Adding shredded tires to the sensible TES improved the amount of stored thermal energy by 42.9% for the concrete and 27.7% for the pebbles.
Table 6 displays the discharging characteristics of the seven tested materials. Furthermore, it compares the effect of adding 40%
vol of shredded tires to the base materials during the thermal energy discharging mode. Among the base TES tested materials, the largest amount of heat released is by the pebble with 338.6 W. The other materials, shredded tires, paraffin wax, and concrete, discharged thermal power of 273.4, 242.6, and 157.7 W, respectively. The discharged amounts of stored thermal power from the mixtures of 60%
vol paraffin, 60%
vol concrete, and 60%
vol pebbles with 40%
vol of tire crumbs are 184.3, 208.8, and 483.4 W, respectively.
The added shredded tires reduced the amount of discharged heat by the latent type, paraffin wax, by 31.6%. However, adding 40%vol of tire crumbs to the sensible TES, concrete, and pebbles has enhanced the discharged amount of stored thermal energy by 24.4% and 30%, respectively.
The reduced performance of the paraffin wax is attributed to the tire crumbs’ slow charging and discharging of the solar thermal energy. The presence of the crumbs in the paraffin wax causes absorption of the thermal energy by the crumbs. It alters the melting of the solid paraffin wax and heat storage in the melted paraffin. Most of the energy converted from solar radiation and absorbed as thermal energy by the paraffin is utilized for the phase change. After melting, the liquid phase temperature of paraffin increases, as shown in
Figure 5, while the temperatures of sensible materials are reduced. Paraffin wax was noted to start melting at around 58 °C.
The shredded tire crumbs in the sensible materials, concrete, and pebbles enhanced the absorptivity of solar energy. In the case of the concrete, the black color of the tire crumbs increases the solar absorption compared to the gray color of the concrete. Testing this fact by further investigating the concrete with and without tires crumbs, with and without black surface painting is recommended.
In the case of a large enhancement in pebbles’ storage capacity, the shredded tires’ size is small enough to fill the gaps between the pebbles. Instead of air-filled gaps between the pebbles, the solid particles increase the surface contact between the pebbles and between the pebbles and crumbs. The tire crumbs penetrate the pebbles and reduce the porosity, leading to the high performance of photothermic solar energy conversion at the bed surface and increasing the pebbles’ thermal energy absorptivity and storage.
Figure 10 compares the charging and discharging capacity of the tested types of TES materials.
The contribution of the added tire crumbs to the tested base TES materials is summarized in
Table 7. Adding tire crumbs to the paraffin wax has a negative effect, where the charging capacity is reduced by 42.9%, and the discharging capacity is reduced by 57.7%. In contrast, the concrete and the pebbles show enhanced storage capacity. Adding 40%
vol of crumbs to the concrete increased the charging capacity by 54% and discharging capacity by 33.7%. The 40%
vol added tire crumbs to the pebbles increased its charging capacity by 25% and the discharging capacity by 33%.
The contribution of the current research is represented in the proof that wasted tires can be used in energy systems. The analysis of measurement results demonstrates that solar absorptivity and photothermic conversion by the sensible types of TES materials, such as pebbles and concrete, are improved by adding tire crumbs. However, the storage amount of latent type of TES material, such as paraffin wax tested in this work, is reduced by adding tires crumbs.
The limitation of the work could be identified in the limited types of tested TES base materials, paraffin wax, concrete, and pebbles. Furthermore, only one amount of 40%vol added shredded tires to the base TES materials. Further mixing value is recommended to be investigated.
Moreover, it is recommended to test the TES as a solar water heating medium by passing water through pipes embedded in the TES and evaluating the solar water heating performance.
5. Conclusions
Shredded wasted tires crumbs are assessed for the possibility of utilization in the energy application. Concrete, paraffin wax, and pebbles are selected as solar thermal energy storage materials, and their enhancement by adding 40%vol tire crumbs is investigated experimentally. The 40%vol added tire crumbs to 60%vol base TES materials showed a negative effect on the thermal storage capacity of paraffin wax, which is latent TES material. However, they increased the thermal storage capacity of concrete and pebbles, which are sensible TES materials. The added tire crumbs reduced paraffin wax’s storage capacity (W/kg) by 43%. In comparison, it increased black painted pebbles and concrete storage capacities (W/kg) by 54% and 25%, respectively. Added shredded tires improved the performance of sensible TES but reduced the performance of latent TES.
A mixture of shredded tires and pebbles is a promising method to enhance the solar updraft system’s performance as it shows considerably enhanced solar thermal storage capacity and high temperature. Furthermore, it is recommended to investigate solar water heating utilizing the tested materials for direct solar absorptivity and heating water in pipes flow.
The results reveal the probability of a circular economy using wasted tires with sensible TES for solar-to-thermal energy conversion.