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10 pages, 2450 KB  
Article
Change in the Morphology of Alloy Corrosion Products Based on the FeAl Intermetallic Phase After Oxidation in Water Vapor at a Temperature of 700 °C for up to 2000 h
by Janusz Cebulski, Dorota Pasek, Maria Sozańska, Magdalena Popczyk, Jadwiga Gabor, Andrzej Swinarew and Jakub Wieczorek
Materials 2025, 18(22), 5150; https://doi.org/10.3390/ma18225150 - 12 Nov 2025
Abstract
The surface of the Fe40Al5Cr0.2TiB alloy, after oxidation in steam at 700 °C, showed a varied morphology dependent on oxidation time. Initially, a fine, acicular oxide layer formed, which over time transformed into a more compact, lumpy structure corresponding to the α-Al2 [...] Read more.
The surface of the Fe40Al5Cr0.2TiB alloy, after oxidation in steam at 700 °C, showed a varied morphology dependent on oxidation time. Initially, a fine, acicular oxide layer formed, which over time transformed into a more compact, lumpy structure corresponding to the α-Al2O3 phase. EDS analysis confirmed the dominance of aluminum and oxygen in the oxidation products, and XRD studies revealed the presence of the α-alumina phase. Optical profilometry revealed a significant increase in roughness parameters (Ra and Rz) after long-term exposure (2000 h), which correlates with the thickening and sinterization of the oxide layer. The obtained results indicate that in a water vapor environment, a stable α-Al2O3 phase can already be formed at a temperature of 700 °C, and its development leads to increased roughness. Full article
(This article belongs to the Special Issue Achievements in Foundry Materials and Technologies)
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22 pages, 20191 KB  
Article
Effect of Tungsten Content on the Microstructure, Mechanical and Tribological Properties of AlCoCrFeNi High-Entropy Alloys
by Ersin Bahceci, Ali Oktay Gul, Oykum Basgoz Orhan, Levent Cenk Kumruoglu and Omer Guler
Crystals 2025, 15(11), 972; https://doi.org/10.3390/cryst15110972 (registering DOI) - 12 Nov 2025
Abstract
High-entropy alloys (HEAs) have recently attracted considerable attention due to their unique combination of high strength, hardness, and corrosion and wear resistance, making them promising candidates for advanced structural and functional applications. Among these, AlCoCrFeNi-based HEAs are well known for their high hardness [...] Read more.
High-entropy alloys (HEAs) have recently attracted considerable attention due to their unique combination of high strength, hardness, and corrosion and wear resistance, making them promising candidates for advanced structural and functional applications. Among these, AlCoCrFeNi-based HEAs are well known for their high hardness and good wear resistance; however, their limited tribological stability under operational conditions restricts their broader application. To address this limitation, tungsten (W) was incorporated into the AlCoCrFeNi system to enhance its mechanical and tribological performance. In this study, the microstructural, mechanical, and tribological properties of AlCoCrFeNiWx (x = 0, 0.1, 0.25, 0.5 and 1 mol) HEAs were systematically investigated. The alloys were fabricated using the vacuum arc melting method and characterized by XRD, SEM-EDS, elemental mapping, microhardness, and wear tests. The addition of W caused a shift in the 2θ ≈ 44° (110) peak toward lower angles. While the W-free alloy exhibited Body-Centered Cubic (BCC) + B2 phases, W addition led to the formation of a new W-rich phase, and at higher W contents, a pure W phase appeared. The hardness increased from 507.11 HV1 to 651.81 HV1 with increasing W content. Furthermore, wear resistance improved and the coefficient of friction decreased with higher W addition. When comparing the W-free alloy to the alloy with the highest W content, the wear rate decreased by approximately 1.85 times under a 2 N load and 1.89 times under a 5 N load. These results demonstrate that W addition significantly enhances the wear resistance of AlCoCrFeNi-based HEAs by nearly twofold. Full article
(This article belongs to the Special Issue Advances in High-Performance Alloys)
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34 pages, 25503 KB  
Article
Assessment of Heavy Metal Pollution in Mangrove Sediments of Liusha Bay, Leizhou Peninsula, China
by Xianhui Yang, Huamei Huang, Ping Hu, Hong Luan, Bei Song, Zhaoyong Zheng, Cuiping Zhang, Ran Yan and Kang Li
Toxics 2025, 13(11), 961; https://doi.org/10.3390/toxics13110961 - 6 Nov 2025
Viewed by 335
Abstract
Heavy metal pollution threatens coastal ecosystems. Mangrove sediments, as transitional zones, are prone to contaminant accumulation. This study investigated eight heavy metals (Cu, Pb, Ni, As, Cr, Zn, Cd, Co) in Liusha Bay (Leizhou Peninsula, China). Field sampling, lab analysis, and multivariate statistics [...] Read more.
Heavy metal pollution threatens coastal ecosystems. Mangrove sediments, as transitional zones, are prone to contaminant accumulation. This study investigated eight heavy metals (Cu, Pb, Ni, As, Cr, Zn, Cd, Co) in Liusha Bay (Leizhou Peninsula, China). Field sampling, lab analysis, and multivariate statistics were used to assess pollution sources and ecological risks. The results show Al and Fe dominate sediment composition, with elevated P, Mn, and Sr. Arsenic (As) exhibiting the highest pollution severity (50% sites moderately contaminated by Igeo). Enrichment factors (EF) indicate anthropogenic contributions to As, Cu, Ni, and Co, while Cd and Pb originate mainly from natural sources. Ecological risk assessments highlight moderate risks for As and Cd at some sites. Source analysis identifies three dominant pathways: (1) lithogenic inputs (volcanic rock weathering) contributing Fe, Zn, Cr, and Ni; (2) biogenic materials (calcium carbonate-secreting organisms) influencing Cu, Mn, and Cd; and (3) anthropogenic activities (aquaculture, maritime traffic) linked to Cu and Pb. This study emphasizes localized monitoring of As and Cd in mangroves and calls for the integrated management of natural and anthropogenic drivers to mitigate pollution risks. Full article
(This article belongs to the Section Ecotoxicology)
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26 pages, 731 KB  
Article
Investigation and Health Risk Assessment of Potentially Toxic Elements in Hair-Dye Products Sold in Brazil and Paraguay
by Gelson Martins da Silva, Marta Aratuza Pereira Ancel, Regiane Santana da Conceição Ferreira Cabanha, Amanda Lucy Farias de Oliveira, Ana Carla Pinheiro Lima, Andréia Cristina Lopes Corrêa, Marcelo Luiz Brandão Vilela, Diego Azevedo Zoccal Garcia, Omar Dias Lacerda, Elaine Silva de Padua Melo, Ademir da Silva Alves Junior and Valter Aragão do Nascimento
Sci 2025, 7(4), 160; https://doi.org/10.3390/sci7040160 - 5 Nov 2025
Viewed by 685
Abstract
Hair dyes are widely used cosmetic products that can contain trace metals and metalloids, posing potential health risks through dermal exposure. This study aimed to assess and compare the concentrations of selected metals and metalloids in six brands of commercial hair dyes sold [...] Read more.
Hair dyes are widely used cosmetic products that can contain trace metals and metalloids, posing potential health risks through dermal exposure. This study aimed to assess and compare the concentrations of selected metals and metalloids in six brands of commercial hair dyes sold in Brazil and Paraguay and to evaluate their average daily dermal exposure doses, hazard quotients, hazard indices, and carcinogenic risk. Concentrations of Cr, Cd, Co, Cu, Fe, Mn, Mo, Ni, As, Al, Pb, Ba, Ag, and Zn in hair dye were quantified by standardized analytical methods. The Paraguayan brand showed the highest levels for several elements, including As (4.17 mg/kg), Al (130.276 mg/kg), and Fe (30.033 mg/kg). Estimated dermal exposure doses reached up to 3.35 × 10−6 mg/kg/day for arsenic, 1.68 × 10−3 mg/kg/day for aluminum, and 8.59 × 10−8 mg/kg/day for chromium. Although all hazard indices remained below 1, suggesting low non-carcinogenic risk, the calculated carcinogenic risk for arsenic in the Paraguayan product was 1.23 × 10−5, entering the medium-risk range. These findings highlight relevant differences in raw material control and potential cumulative health risks, especially for frequent users. Continuous quality control, harmonized regulatory standards, clear labeling, and further biomonitoring studies are strongly recommended to minimize long-term exposure to toxic elements in hair dye formulations and to ensure safer consumer products. Full article
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11 pages, 2717 KB  
Article
Precipitation of Fe-25Cr-5Al-Ti-RE Ferritic Stainless Steel Under Different Quenching Temperatures
by Xiaojian Du, Jianghua Ma, Guowang Song, Taotao Li, Jiayi Qi, Chengzhi Liu and Yucheng Yin
Crystals 2025, 15(11), 948; https://doi.org/10.3390/cryst15110948 - 31 Oct 2025
Viewed by 213
Abstract
This study investigated the variation in precipitation in Fe-25Cr-5Al-Ti-RE ferritic stainless steel under different quenching heat treatment temperatures. Quenching heat treatments were performed at five temperatures, namely 600 °C, 700 °C, 800 °C, 900 °C, and 1000 °C. To analyze the alloy’s microstructure [...] Read more.
This study investigated the variation in precipitation in Fe-25Cr-5Al-Ti-RE ferritic stainless steel under different quenching heat treatment temperatures. Quenching heat treatments were performed at five temperatures, namely 600 °C, 700 °C, 800 °C, 900 °C, and 1000 °C. To analyze the alloy’s microstructure and precipitation behavior, comprehensive characterization techniques were employed, including X-ray Diffraction (XRD), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). The results demonstrated that after quenching at these temperatures, the main precipitation in the alloy was a chromium-rich phase (α′), aluminum oxide (Al2O3), titanium carbide (TiC), and titanium nitride (TiN). Specifically, Al2O3 was detected exclusively after heat treatments at 800 °C, 900 °C, and 1000 °C, with its particle size ranging from 10 nm to 100 nm. During high-temperature heat treatment, aluminum atoms and oxygen atoms in the matrix interacted with each other, and fine Al2O3 particles precipitated through a solid-state phase transition. Regarding titanium-containing precipitates, TiC precipitated after heat treatments at 700 °C, 800 °C, and 900 °C, whereas TiN was only observed after the quenching treatment at 1000 °C. The size of TiC particles fell within the range of 100 nm to 400 nm, while TiN particles exhibited a significantly larger size, spanning from 5 μm to 10 μm. Thermodynamic and kinetic analyses revealed that at elevated temperatures, nitrogen (N) exhibited a relatively high diffusion coefficient in the matrix; meanwhile, titanium (Ti) demonstrated an extremely strong chemical affinity for N. Consequently, even when the N content in the alloy was at a low level, N tended to preferentially react with Ti rather than with carbon (C) to form TiN. Full article
(This article belongs to the Section Crystalline Metals and Alloys)
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20 pages, 9797 KB  
Article
The Laser Welding Research of Dissimilar Materials Between AlCoCrFeNi2.1 Eutectic High-Entropy Alloy and GH3030 Nickel-Based Alloy
by Anmin Liu, Ze An, Bin Wang, Hailin Qiao, Keming Chang and Yu Fan
Materials 2025, 18(21), 4970; https://doi.org/10.3390/ma18214970 - 31 Oct 2025
Viewed by 356
Abstract
Dissimilar material welding enables the integration of the superior properties of different materials, thereby achieving optimal structural performance and economic efficiency while meeting specific service requirements. The presence of solid-solution strengthening elements such as Ti, Co, and Al, and trace elements such as [...] Read more.
Dissimilar material welding enables the integration of the superior properties of different materials, thereby achieving optimal structural performance and economic efficiency while meeting specific service requirements. The presence of solid-solution strengthening elements such as Ti, Co, and Al, and trace elements such as P and S, in GH3030 nickel-based superalloy leads to their segregation and the formation of intermetallic compounds in the welded joint, resulting in deterioration of joint performance. High-entropy alloys (HEAs), with their high-entropy effect and delayed diffusion effect working synergistically, can effectively suppress compositional segregation caused by uneven elemental diffusion and the formation of intermetallic compounds at interfaces, thereby improving the quality of welded joints and demonstrating great potential for dissimilar material joining. Therefore, in this study, fiber laser welding was used to effectively join AlCoCrFeNi2.1 eutectic high-entropy alloy and GH3030 nickel-based superalloy, with the expectation to improve welded joint element segregation, suppressing the formation of intermetallic compounds, and enhance the welded joint quality and its performance. The AlCoCrFeNi2.1/GH3030 joint exhibits an average yield strength of 1.31 GPa, which is significantly higher than that of the GH3030/GH3030 joint (1.07 GPa). In addition, the AlCoCrFeNi2.1/GH3030 joint shows a higher average work-hardening exponent of 0.337 compared with 0.30 for the GH3030/GH3030 joint, indicating improved plasticity. The results showed that under appropriate welding process parameters, the hardness of the weld zone, transitioning from the nickel-based superalloy to the eutectic high-entropy alloy, exhibited a stable increasing trend, and the joint exhibits good plasticity, with brittle fracture being unlikely. Full article
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17 pages, 14379 KB  
Article
Effect of AlCoCrFeNi2.1 High-Entropy Alloy Reinforcement on the Densification, Microstructure, and Hot-Cracking Behavior of LPBF-Processed AA7075
by Shixi Gan, Qiongqi Xu, Yi Zhang and Baljit Singh Bhathal Singh
Metals 2025, 15(11), 1193; https://doi.org/10.3390/met15111193 - 27 Oct 2025
Viewed by 367
Abstract
The application of laser powder bed fusion (LPBF) to 7xxx-series aluminum alloys is fundamentally limited by hot cracking and porosity. This study demonstrates that adding 5 wt.% AlCoCrFeNi2.1 high-entropy alloy (HEA) particles to 7075 aluminum alloy (AA7075) powder can effectively mitigate these [...] Read more.
The application of laser powder bed fusion (LPBF) to 7xxx-series aluminum alloys is fundamentally limited by hot cracking and porosity. This study demonstrates that adding 5 wt.% AlCoCrFeNi2.1 high-entropy alloy (HEA) particles to 7075 aluminum alloy (AA7075) powder can effectively mitigate these issues. Microstructural characterization revealed that the HEA particles remained largely intact and formed a strong metallurgical bond with the α-Al matrix. Scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDS) analysis confirmed that this bonding is facilitated via the in situ formation of new intermetallic phases at the particle/matrix interface. X-ray diffraction (XRD) identified these phases as primarily Al5Co2 and Fe3Ni2. A key consequence of this reinforced interface is a significant change in cracking behavior; optical microscopy (OM) showed that long, continuous cracks typical of AA7075 were replaced by shorter, deflected cracks in the composite. While porosity was not eliminated, the addition of HEA stabilized the process, yielding a consistent density improvement of 0.5–1.5% across the processing window. This microstructural modification resulted in a substantial ~64% increase in average microhardness, which increased from 96.41 ± 9.81 HV0.5 to 158.46 ± 11.33 HV0.5. These results indicate that HEA reinforcement is a promising route for engineering the microstructure and improving the LPBF processability of high-strength aluminum alloys. Full article
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18 pages, 1370 KB  
Article
Phytoremediation Potential of Hemp in Metal-Contaminated Soils: Soil Analysis, Metal Uptake, and Growth Dynamics
by Conor James Roebuck and Michael John Klink
Processes 2025, 13(11), 3384; https://doi.org/10.3390/pr13113384 - 22 Oct 2025
Viewed by 387
Abstract
The remediation of soils contaminated with heavy metals and radionuclides remains a significant environmental challenge. This study evaluated the phytoremediation potential of industrial hemp (Cannabis sativa L.) in soil collected from a historical evaporation dam, characterized by high levels of diverse metals, [...] Read more.
The remediation of soils contaminated with heavy metals and radionuclides remains a significant environmental challenge. This study evaluated the phytoremediation potential of industrial hemp (Cannabis sativa L.) in soil collected from a historical evaporation dam, characterized by high levels of diverse metals, including Al, Cr, Fe, and radioactive elements (U, Th). Three treatments were applied: a control, a metal-spiked treatment (chelated with citric acid), and an NPK + spike treatment. A separate six-month greenhouse trial compared plants grown with and without NPK nutrients. Results demonstrated that the addition of a chelating agent significantly enhanced the bioavailability and subsequent uptake of key metals, including U, Se, and Pd. NPK fertilization combined with chelation resulted in the greatest plant biomass (≈4.5 g) and height (>18 cm), which correlated with higher total metal accumulation. Bioaccumulation factors (BAF > 1) were highest for B, Sr, Cd, and Bi, with values for Cd and U reaching 1.3 and 2.1, respectively. Foliar analysis revealed that leaves accumulated significantly higher metal concentrations than stems (e.g., Translocation Factor (TF) ~ 2.0 for Cd, Pb, and U), acting as the primary sink. This study concludes that hemp, particularly when assisted with chelating agents and adequate nutrition, is a highly effective candidate for the phytoremediation of multi-metal contaminated soils. The NPK + chelation strategy is the most promising for maximizing both biomass production and metal extraction efficiency. Full article
(This article belongs to the Special Issue Research on Water Pollution Control and Remediation Technology)
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17 pages, 1832 KB  
Article
Integrated Monitoring of Water Quality, Metal Ions, and Antibiotic Residues, with Isolation and Optimization of Enrofloxacin-Degrading Bacteria in American Shad (Alosa sapidissima) Aquaculture Systems
by Yao Zheng, Jiajia Li, Ampeire Yona, Xiaofei Wang, Xue Li, Julin Yuan and Gangchun Xu
J. Xenobiot. 2025, 15(6), 174; https://doi.org/10.3390/jox15060174 - 22 Oct 2025
Viewed by 349
Abstract
This study investigated water quality, metal ion concentrations, and antibiotic residues specifically enrofloxacin (ENR) and its metabolite ciprofloxacin (CIP), across six American shad (Alosa sapidissima) aquaculture sites over a one-year period. Water and sediment samples were analyzed to determine contamination levels, [...] Read more.
This study investigated water quality, metal ion concentrations, and antibiotic residues specifically enrofloxacin (ENR) and its metabolite ciprofloxacin (CIP), across six American shad (Alosa sapidissima) aquaculture sites over a one-year period. Water and sediment samples were analyzed to determine contamination levels, and ENR-degrading bacteria were isolated from the culture environment to explore their potential use in bioremediation. Findings showed that NH3-N and total suspended solids (TSS) exceeded recommended standards at all sampling sites. Elevated levels of Li, Na (except S1), Fe, Ni (except S2 and S4), Sr, and Cu were found at site S3. Site S5 recorded the highest concentrations of Al, As, and Pb, while Cd was most abundant at S6. In sediments, S5 showed higher levels of Mg, K (except S3), Ca, Cr, Mn, Fe, Ni, As, Pb, Cu, and Zn (except S3). ENR and CIP were detected in all water and sediment samples, with a 100% detection rate. The highest ENR (16.68–3215.95 mg·kg−1) and CIP (3.90–459.60 mg·kg−1) concentrations in water occurred at site S6, following a seasonal pattern of autumn > winter > summer > spring. In sediments, the maximum ENR (41.43–133.67 mg·kg−1) and CIP (12.36–23.71 mg·kg−1) levels were observed in spring. Two ENR-degrading bacterial strains were successfully isolated and identified as Enterococcus and Bacillus. Optimal degradation was achieved at 30 °C, pH 8.0, 6% inoculum, and 3000 Lux, resulting in a 64.2% reduction in ENR after 72 h. Under slightly different conditions (25 °C, pH 10), degradation reached 58.5%. This study provides an efficient strain resource for the bioremediation of ENR pollution in the aquaculture water of American shad. Full article
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18 pages, 2949 KB  
Article
Artificial Aggregates from Metallurgical Waste as a Potential Source of Groundwater and Soil Contamination
by Katarzyna Nowińska, Jacek Nowak, Aleksandra Bartyzel, Magdalena Kokowska-Pawłowska and Krzysztof Kuliński
Minerals 2025, 15(10), 1082; https://doi.org/10.3390/min15101082 - 17 Oct 2025
Viewed by 325
Abstract
Highly developed countries generate large volumes of industrial waste, the type and quantity of which are strongly linked to the characteristics of the industries that produce it. Industrial waste can adversely affect the environment, so its disposal and management are a major challenge. [...] Read more.
Highly developed countries generate large volumes of industrial waste, the type and quantity of which are strongly linked to the characteristics of the industries that produce it. Industrial waste can adversely affect the environment, so its disposal and management are a major challenge. Understanding the characteristics of a given waste type (e.g., its chemical and phase composition, technical parameters and likelihood of releasing constituents into aquatic and soil environments) allows its potential economic applications to be determined. A simple application of mineral waste is in the production of artificial aggregates, which are increasingly used as a substitute for natural aggregates. In Poland, artificial aggregates are widely produced from metallurgical waste from steel and non-ferrous metallurgy, which may contain numerous components that are potentially environmentally damaging. Depending on their occurrence form (i.e., mineral composition), these contaminants have varying potential to be released into aquatic and soil environments. This study presents the results of mineral and chemical composition analyses and leachability tests conducted on aggregates produced from metallurgical waste, including slags from blast furnaces, steelmaking, Zn and Pb production, and Ni production. The studied aggregates are characterised by chemical and phase composition differences, resulting from the type of slag from which they originate. The chemical composition of blast furnace slag is dominated by CaO, SiO2, Fe2O3, and MgO; steelmaking slag by CaO, Fe2O3, and SiO2; Zn and Pb production slag by SiO2, Fe2O3, SO3, and CaO; and Ni production slag by SiO2, Fe2O3, CaO, and Al2O3. The phase composition of all the tested aggregates is dominated by silicates resistant to leaching (weathering), which results in low levels of Al, Ca, Cr, Mn, Zn, Pb, Cu, As, Sr and Ni leaching, not exceeding 1.6%. Full article
(This article belongs to the Special Issue Characterization and Reuse of Slag)
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19 pages, 6400 KB  
Article
Microstructure and Mechanical Property Regulation of As-Cast AlCoCrFeNi2.1Six (x = 0, 0.1, 0.2, 0.3) High-Entropy Alloys
by Rongbin Li, Saiya Li, Jiahao Zhang and Jiaming Tian
Metals 2025, 15(10), 1146; https://doi.org/10.3390/met15101146 - 16 Oct 2025
Viewed by 374
Abstract
Eutectic high-entropy alloys (EHEAs) combine the casting advantages of eutectic alloys with the comprehensive properties of high-entropy alloys, making them a research hotspot in the field of metallic materials. Among them, the AlCoCrFeNi2.1 EHEA has attracted significant attention due to its excellent [...] Read more.
Eutectic high-entropy alloys (EHEAs) combine the casting advantages of eutectic alloys with the comprehensive properties of high-entropy alloys, making them a research hotspot in the field of metallic materials. Among them, the AlCoCrFeNi2.1 EHEA has attracted significant attention due to its excellent strength–toughness balance characteristics. In this study, alloy samples of AlCoCrFeNi2.1Six (x = 0, 0.1, 0.2, 0.3) were prepared to investigate the regulatory effects of trace Si on its phase composition, microstructure, and mechanical properties. The results show that the base alloy AlCoCrFeNi2.1 is composed of an FCC and BCC phase composition. With the increase in the Si content to x = 0.3, the CrSi2 phase gradually precipitates in the alloy, and its microscopic morphology transforms from the regular lamellar to the dendrite and network structure. The introduction of Si significantly enhances the room-temperature microhardness, wear resistance, and yield strength of the alloy through the mechanisms of solid solution strengthening and second phase strengthening. However, an excessive addition leads to a decrease in ductility and toughness. This study reveals the role of Si in phase control and the strengthening and toughening mechanism of eutectic high-entropy alloys, providing experimental evidence and a theoretical reference for the design of high-performance silicon-modified high-entropy alloys. Full article
(This article belongs to the Section Entropic Alloys and Meta-Metals)
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15 pages, 3447 KB  
Article
Coaxial Laser Cladding of Novel Wear-Resistant Alloy Coatings on 60CrMnMo Steel Surface
by Min Chen, Liu Weng, Xuyang Liu, Zhongxue Feng, Xuan Xiao, Haoran Zhou and Xuefeng Zhang
Materials 2025, 18(20), 4696; https://doi.org/10.3390/ma18204696 - 13 Oct 2025
Viewed by 373
Abstract
Fe–Cr–Nb–Al–C alloy coatings were firstly fabricated on a high-carbon forged steel surface via coaxial laser cladding. The morphological evolution with varying Nb contents and wear mechanisms of the coatings were systematically investigated through comprehensive analysis. The results indicate that Nb content critically governs [...] Read more.
Fe–Cr–Nb–Al–C alloy coatings were firstly fabricated on a high-carbon forged steel surface via coaxial laser cladding. The morphological evolution with varying Nb contents and wear mechanisms of the coatings were systematically investigated through comprehensive analysis. The results indicate that Nb content critically governs the coating microstructure and mechanical properties. At low Nb levels, coarse grain-boundary networks of (Fe,Cr) solid solution embrittled by Cr23C6 are formed. Moderate Nb addition produces finely dispersed rod-shaped NbC precipitates. At higher Nb levels, the morphology evolves into a segregated martensite–ferrite dual-phase structure. The coating wear rate exhibits a parabolic dependence on Nb content, initially decreasing with moderate addition and then increasing with further Nb. Consequently, optimal wear resistance is achieved at a critical Nb content (3 wt.%) that establishes an optimal balance between NbC precipitation and phase uniformity, thereby minimizing debris generation and spalling. Full article
(This article belongs to the Section Metals and Alloys)
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15 pages, 4283 KB  
Article
Ti-Fe-Based Alloys Modified with Al and Cr for Next-Generation Biomedical Implants
by Katia Itzel Rodríguez-Escobedo, Wilian Jesús Pech-Rodríguez, Zaira Itzel Bedolla-Valdez, Carlos Adrián Calles-Arriaga, José Guadalupe Miranda-Hernández and Enrique Rocha-Rangel
Eng 2025, 6(10), 273; https://doi.org/10.3390/eng6100273 - 11 Oct 2025
Viewed by 701
Abstract
Titanium and, in particular, its alloys are widely used in biomedical applications due to their favorable combination of mechanical properties, such as high strength, low density, low elastic modulus, and excellent biocompatibility. In this study, novel titanium-based alloys were developed using powder metallurgy [...] Read more.
Titanium and, in particular, its alloys are widely used in biomedical applications due to their favorable combination of mechanical properties, such as high strength, low density, low elastic modulus, and excellent biocompatibility. In this study, novel titanium-based alloys were developed using powder metallurgy techniques. The chemical composition of the studied alloys was 93%Ti-7%Fe, 90%Ti-7%Fe-3%Al, and 88%Ti-7%Fe-5%Cr. The metallic powders were processed in a planetary mill, uniaxially compacted, and subsequently sintered at 1300 °C during 2 h under an inert atmosphere. The primary objective was to evaluate the corrosion behavior of these alloys in simulated body fluid solutions, as well as to determine some of the properties, such as the relative density, microhardness, and elastic modulus. The resulting microstructures were homogeneous, with micrometer-scale grain sizes and the formation of intermetallic precipitates generated during sintering. Mechanical tests revealed that the Ti-Fe-Cr alloy exhibited the highest microhardness and Young’s modulus values, followed by Ti-Fe and Ti-Fe-Al. These results confirm a strong correlation between hardness and stiffness, showing that Cr enhances mechanical and elastic properties, while Al reduces them. Corrosion tests demonstrated that the alloys possess high resistance and stability in physiological environments, with a low current density, minimal mass loss, and strong performance even under prolonged exposure to acidic conditions. Full article
(This article belongs to the Section Materials Engineering)
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14 pages, 21454 KB  
Article
Microstructure and Mechanical Properties of Y-Doped AlCoCrFeNi2.1 Eutectic High-Entropy Alloy Fabricated by PBF-LB/M
by Gang Wang, Xiangyu Xu, Runbo Zhang, Ren Yuan and Xuteng Lv
Metals 2025, 15(10), 1130; https://doi.org/10.3390/met15101130 - 11 Oct 2025
Viewed by 342
Abstract
A Y-doped AlCoCrFeNi2.1 eutectic high-entropy alloy was fabricated via powder bed fusion-laser melting/metal (PBF-LB/M), and the effects of the rare-earth element Y on its microstructure and mechanical properties were investigated. The results indicate that Y addition preserves the fine eutectic microstructure inherent [...] Read more.
A Y-doped AlCoCrFeNi2.1 eutectic high-entropy alloy was fabricated via powder bed fusion-laser melting/metal (PBF-LB/M), and the effects of the rare-earth element Y on its microstructure and mechanical properties were investigated. The results indicate that Y addition preserves the fine eutectic microstructure inherent to the PBF-LB/M process, while inducing lattice distortion within the face-centered cubic (FCC) matrix and promoting grain refinement. During solidification, Y facilitates heterogeneous nucleation and, due to its strong affinity with Al, increases both the volume fraction of the body-centered cubic (BCC) phase and the proportion of high-angle grain boundaries. X-ray diffraction (XRD) analysis further confirms that Y suppresses the formation of the ordered B2 phase. Tensile testing reveals that Y doping improves the tensile strength from 1383 MPa to 1475 MPa and enhances the elongation from 13.0% to 16.3%. Fractography shows a transition from quasi-cleavage to ductile fracture mode, indicating that Y significantly enhances the strength–ductility synergy of the alloy. Full article
(This article belongs to the Section Additive Manufacturing)
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21 pages, 2871 KB  
Article
Assessment of Microplastic and Heavy Metal Contamination in Durban Harbour Sediments: Ecological Implications for Grandidierella lignorum
by Refilwe Precious Mofokeng and David Glassom
Microplastics 2025, 4(4), 74; https://doi.org/10.3390/microplastics4040074 - 11 Oct 2025
Viewed by 405
Abstract
This study investigated how metal concentrations and microplastic abundance co-vary temporally and spatially in sediments in Durban Harbour, South Africa. The effects of sediment contamination on the amphipod Grandidierella lignorum was additionally investigated. Sediments from five sites in the harbour, namely Little Lagoon [...] Read more.
This study investigated how metal concentrations and microplastic abundance co-vary temporally and spatially in sediments in Durban Harbour, South Africa. The effects of sediment contamination on the amphipod Grandidierella lignorum was additionally investigated. Sediments from five sites in the harbour, namely Little Lagoon (LL), Yacht Bank (YB), Marina Bank (MB), Western Bank (WB), and Central Bank (CB), were analysed for metals using ICP-OES, and microplastic particles were counted. Sediment metal concentrations varied across sites and seasons, with Al and Fe dominating. Elevated levels of Cu, Zn, and Pb were observed, particularly in areas with high industrial activity, suggesting point-source contamination. Trace concentrations of As, Cd, and Ni were found and these metals were excluded from further analysis. Abundance ranged from 0.2 to 2.5 particles per gram dry weight, and differed significantly among sites (p < 0.01) with the highest concentrations in LL and YB. Amphipod survival rates following exposure to sediment did not significantly differ among sites but correlated moderately with microplastic abundance (p > 0.05, R2 = 0.57). Tissue analysis revealed selective metal accumulation, following the trend Al > Fe > Zn > Cu > Cr, with Mn, As, and Pb undetected. These results highlight the spatial heterogeneity of sediment contamination in Durban Harbour and demonstrate the bioaccumulation potential and ability to regulate metals in G. lignorum, particularly for essential metals like Fe and Zn. Despite no clear evidence linking microplastics to metal concentrations, the findings highlight the complex interactions between contaminants and their potential ecological impact. Full article
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