Search Results (11)

This study presents the characteristics of the Ti-33Mo-0.2C alloy, which belongs to the group of titanium alloys with a stable β phase and contains 0.27 wt% carbon; this is significantly higher than the permissible level for this alloy, which is 0.1 wt%. The Ti-33Mo-0.2C alloy was melted in a vacuum induction furnace with a cold copper crucible and subsequently processed into a 12 mm diameter rod through hot rolling and annealing under standard conditions. The microstructure, as well as the mechanical and physicochemical properties of the Ti-33Mo-0.2C alloy, were compared with those of the Ti-33Mo alloy of a similar chemical composition. The following techniques were used to characterize the microstructure and properties of the alloys: LM; SEM/EDS (WDS); XRD; and mechanical, creep, and corrosion testing. The conducted analyses demonstrated that the addition of approximately 0.2 wt% carbon to the Ti-33Mo alloy leads to the expected improvement in microstructural stability by reducing grain growth and inhibiting the precipitation of the α phase at β grain boundaries. Consequently, a unique simultaneous enhancement of both strength and ductility, with increased creep resistance, is observed while maintaining the excellent corrosion resistance of the investigated alloy. The observed beneficial effects and additional capabilities resulting from the presence of carbon in the investigated alloy justify the conclusion that carbon should no longer be regarded as an undesirable impurity, which stands in contrast to some previous statements. Full article

The aim of the present study is to investigate the solubility of nitrogen in super or hyper duplex stainless steel, which is characterized by a very high Cr content, as well as the activity interaction parameters between N and other alloy elements. The chemical equilibrium method was employed in the present experiment. High Cr, Ni, and Mo content Fe−Cr−N−O and Fe−Cr−Ni−Mo−N−O melt are equilibrated at 1873 K under atmospheres of pure nitrogen and Ar/N₂ gas mixture. The melts were placed in Al₂O₃ crucibles and coated with graphite crucibles. The experimental results showed that the solubility of N significantly increased with increasing Cr content, reaching over 1 wt pct at a Cr content of about 40 wt pct. In addition, the solubility of Cr increased slightly with a decrease in Ni content and an increase in Mo content. The activity interaction parameters were fitted using WIPF (Wagner’s Interaction Parameter Formalism), as shown as follows: $e_N^{Cr}=-0.07083$, $r_N^{Cr}=+0.0005888$, $r_N^N=-0.00926$, $e_N^{Ni}=+0.30885$, $r_N^{Ni}=-0.03963$, $e_N^{Mo}=-0.05882$, $r_N^{Mo}=+0.00616$; the comprehensive set of thermodynamic basic parameters obtained in this study can be effectively used to assess the N solubility in USSD with a Cr content exceeding 30 wt pct. Full article

Sintering is a common phenomenon, which often takes place during the oxidation roasting process of molybdenite concentrate in multiple-hearth furnaces. The occurrence of sintering phenomena has detrimental effects on the product quality and the service life of the furnace. In this work, the influence of two key factors (roasting temperature and K content) on the sintering behavior is investigated using molybdenite concentrate as the raw material. Different technologies such as XRD, FESEM-EDS, and phase diagrams are adopted to analyze the experimental data. The results show that the higher the roasting temperature is, the greater the mass loss and the more serious the sintering degree will be. The results also show that with the increase in K content, the mass loss of the raw material is first increased and then decreased, while its sintering degree is still gradually increased. The sintering products obtained during the oxidation roasting process are often tightly combined with the bottom of the used crucible with a smooth and dense surface structure, while their internal microstructures are very complicated, which not only includes numerous MoO₃ species, but also unoxidized MoS₂, Mo sub-oxide, SiO₂, and a variety of molybdates. Among them, both MoO₃ and molybdates can be easily dissolved into the ammonia solution, leading to a residue mainly composed of SiO₂ and CaMoO₄. This study also finds that the sintering phenomenon is caused by the increase in local temperature and the formation of various low-melting-point eutectics. It is suggested that decreasing the roasting temperature and K content, especially the K content, are effective methods for reducing the sintering degree of molybdenite concentrate during the oxidation roasting process. Full article

SiMo ductile cast iron combines ease of part fabrication with good mechanical properties, including a usable plasticity range. Its poor corrosion resistance inherited from grey cast iron could be alleviated through alloying with Al or Cr additions capable of forming a dense oxide scale protecting the substrate. However, the presence of Al and Cr in cast iron tends to make the material brittle, and their optimum alloying additions need to be studied further. The present work was aimed at investigating the effect of crystallization rates on microstructure changes during directional crystallization of SiMo-type alloys with up to 3.5% Al and 2.4% Cr. The experiment was performed using the Bridgman–Stockbarger method. The tubular crucible was transferred from the hot section to cold section at rates ranging from 5 mm/h to 30 mm/h with a 4/5 crucible length and then quenched. The introduced Al promoted graphitization up to a point, wherein, at the highest applied addition, the graphite precipitation preceded crystallization of the rest of the melt. A rising level of Cr in these alloys from 1% to 2.4% resulted in the formation of low and high contents of pearlite, respectively. The higher crystallization rates proved effective in increasing the ferrite content at the expense of pearlite. In the investigated cast iron samples with smaller applied alloying additions, Widmanstätten ferrite or ausferrite, i.e., fine acircular phase, were often found. The switch from directional crystallization to quenching caused a transition from a liquid to solid state, which started with nucleation of islands of fine austenite dendrites with chunky graphite eutectic separating them. As these islands expanded, they pushed alloying additions to their sides, promoting carbide or pearlite formation in these places and forming a super-cell-like structure. The performed experiments helped gather information concerning the sensitivity of the microstructure of SiMo cast iron modified with Al and Cr to crystallization rates prevailing in heavy cast structures. Full article

TiB₂ is a promising material for several fields including impact-resistant armor, wear-resistant coatings, cutting tools and crucibles given its physical, mechanical and chemical properties, especially due to the combination of high hardness and exceptional wear resistance. It is however very difficult to sinter below 2000 °C, even under mechanical pressure; moreover, the low fracture toughness limits the applicability of the ceramic material. By using sintering additives, it is possible to improve the sintering process and increase the mechanical properties since the additives react with oxidized layers and form secondary phases. In this study, different preparation methods and various combinations of additives (B₄C, Si₃N₄ and MoSi₂) via hot pressing sintering have been explored. Through the synergy between optimized process and tailored composition, an almost fully dense material was obtained at 1700 °C with hardness of 24.4 ± 0.2 GPa and fracture toughness of 5.4 ± 0.2 MPa m^1/2. However, the highest hardness (24.5 ± 0.2 GPa) and density values were obtained for only the high-energy-milled sample with WC-Co media, featuring a core–shell grain structure. Finally, optical properties for selected samples were measured, identifying the high-energy-milled TiB₂ as the sample with the highest spectral selectivity α/ε and solar absorptance. Full article

The technology to grow single crystals of the required shape directly from a melt has been researched extensively and developed in various industries and research fields. In this study, a micro-pulling-down method and a Mo crucible were applied to the shape-controlled crystal growth of Y${}_3$Al${}_5$O${}_{12}$:Ce (YAG:Ce). Three types of Mo crucibles with different die shapes were developed. Stable crystal growth of more than 50 mm in length was achieved with the same shape as the die, and scintillation light output of ~20,000 ph/MeV, which is comparable with those of the YAG:Ce crystal grown by Cz method, were obtained. The transmittance of grown crystals above 500 nm was above 70%. The standard deviation ($\sigma$) of the scintillation light output at each position of the 50-mm-long sample was found to be within ±16%. Full article

Cobalt-chromium (CoCr) alloys have been used in dentistry for dental bridges, crowns and implants for decades. When using CoCr alloys, a number of fractures have occurred in the Dental Laboratory, both when handling the castings and after they have been placed in the patient’s mouth. It is assumed that the key cause of the resulting fractures of CoCr dental bridges is the casting process, which includes the preparation and mixing of the basic components of the CoCr dental alloy, unstable solidification and the final treatment of the tooth casting surface. The aim of this study was, therefore, to examine three castings differently prepared from the CoCr alloy. For the initial CoCr alloy, we selected the one supplied directly from the manufacturer; three test samples were CoCr alloy remelted four times in the same crucible, while the fourth sample was the remaining solidified alloy from the crucible, taken at the last remelting. Characterisation of the microstructure of all four samples was performed by optical and scanning electron microscopy equipped with an energy dispersive X-ray spectroscope and X-ray diffractometry. Microhardness measurements were also performed. The investigation revealed that the microstructure of the castings is composed of a CoCr alloy matrix with a eutectic interdendritic composition and interdendritic precipitates, which were rich in W and Mo. The two oxides were identified as chromium oxide with silicon content and chromium oxide, which originated from the CoCr alloy as casting residue. The high content of silicon in the chromium oxide can be attributed to the silicon oxide from the ceramic melting crucible, mixed in with the remains from the CoCr alloy melting. The second oxide showed a more regular elemental content for chromium oxide, mixed with a small quantity of impurities and the casting CoCr alloy. Based on this research, some recommendations were made for working with CoCr alloys in the Dental Laboratory, with the aim of reducing the risk of dental bridge fractures in the future. Full article

This paper presents the chemical and phase composition, microstructure, and selected properties both at room temperature and at the temperature corresponding to the expected operating conditions of three successive generations of TiAl-based alloys (Ti-47Al-2W-0.5Si, Ti-45Al-8Nb-0.5(B,C), and Ti-45Al-5Nb-2Cr-1Mo-0.5(B,C)-0.2Si) melted in a vacuum induction furnace with high-density isostatic pressed graphite crucibles. The obtained results of mechanical and physical properties of the produced alloys were compared to the properties of reference alloys with similar chemical composition and melted in a cold copper crucible furnace. The effect of increased carbon content in the produced alloys due to the degradation of the graphite crucible during melting is higher strength properties, lower plastic properties, higher coefficient of thermal expansion, and improved creep resistance. It was shown that the proposed technology could be successfully used in the production of different generation TiAl-based intermetallic alloys. Full article

The solidification microstructures of the TiNbTaZr medium-entropy alloy and TiNbTaZrX (X = V, Mo, and W) high-entropy alloys (HEAs), including the TiNbTaZrMo bio-HEA, were investigated. Equiaxed dendrite structures were observed in the ingots that were prepared by arc melting, regardless of the position of the ingots and the alloy system. In addition, no significant difference in the solidification microstructure was observed in TiZrNbTaMo bio-HEAs between the arc-melted (AM) ingots and cold crucible levitation melted (CCLM) ingots. A cold shut was observed in the AM ingots, but not in the CCLM ingots. The interdendrite regions tended to be enriched in Ti and Zr in the TiNbTaZr MEA and TiNbTaZrX (X = V, Mo, and W) HEAs. The distribution coefficients during solidification, which were estimated by thermodynamic calculations, could explain the distribution of the constituent elements in the dendrite and interdendrite regions. The thermodynamic calculations indicated that an increase in the concentration of the low melting-temperature V (2183 K) leads to a monotonic decrease in the liquidus temperature (T_L), and that increases in the concentration of high melting-temperature Mo (2896 K) and W (3695 K) lead to a monotonic increase in T_L in TiNbTaZrX_x (X = V, Mo, and W) (x =  0 − 2) HEAs. Full article

The β-Ti alloys have attracted the attention of researchers due to their excellent properties and their remarkable biocompatibility. The present study evaluated the mechanical behavior analysis (hardness, compressive strength, and modulus of elasticity) of the Ti-15Mo-W system. For experimental research, we chose the TiMo15 biocompatible alloy as a starting material. In order to improve the mechanical properties, we added tungsten amounts of 3.88 to 12.20 wt.% and analyzed the results obtained. The successive melting of the samples was done using a vacuum arc furnace in a copper crucible cooled with water. Following micro-structural investigations, we found this alloy possessed a homogeneous structure and showed β-phase predominance. The investigated alloys have good mechanical properties—the mean Vickers micro-hardness values are between 251 to 321 HV, the compressive strength values range from 717 to 921 MPa, and the modulus of elasticity is between 17.86 and 45.35 GPa. These results are compatible to the requirements of a metallic material for medical applications as artificial implant devices. Full article

The Nb-silicide-based alloy of near eutectic composition (at.%) Nb-21.1Si-8.3Ti-5.4Mo-4W-0.7Hf (alloy CM1) was studied in the cast and heat-treated (1500 °C/100 h) conditions. The alloy was produced in the form of buttons and bars using three different methods, namely arc-melting, arc-melting and suction casting, and optical floating zone (OFZ) melting. In the former two cases the alloy solidified in water-cooled copper crucibles. Buttons and suction-cast bars of different size, respectively of 10 g and 600 g weight and 6 mm and 8 mm diameter, were produced. The OFZ bars were grown at three different growth rates of 12, 60 and 150 mm/h. It was confirmed that the type of Nb₅Si₃ formed in the cast microstructures depended on the solidification conditions. The primary phase in the alloy CM1 was the βNb₅Si₃. The transformation of βNb₅Si₃ to αNb₅Si₃ had occurred in the as cast large size button and the OFZ bars grown at the three different growth rates, and after the heat treatment of the small size button and the suction-cast bars of the alloy. This transformation was accompanied by subgrain formation in Nb₅Si₃ and the precipitation of Nb_ss in the large size as cast button and only by the precipitation of Nb_ss in the cast OFZ bars. Subgrains and precipitation of Nb_ss in αNb₅Si₃ was observed in the small size button and suction-cast bars after the heat treatment. Subgrains formed in αNb₅Si₃ after the heat treatment of the OFZ bars. The partitioning of solutes and in particular of Mo and Ti was key to this phase transformation. Subgrain formation was not necessary for precipitation of Nb_ss in αNb₅Si₃, but the partitioning of solutes was essential for this precipitation. Full article