Search Results (7,947)

Bronze materials are indispensable across numerous industries for enhancing the durability and performance of components, primarily due to their excellent tribological properties, corrosion resistance, and machinability. This study investigates the impact of different atmospheric conditions on the properties of WAAM (wire arc additive manufacturing) cladded bronze coatings on 09G2S steel substrate. Specifically, the research examines how varying atmospheres—including ambient air (N₂/O₂, no shielding gas), pure argon (Ar), carbon dioxide (CO₂), and 82% Ar + 18% CO₂ (Ar/CO₂) mixture—influence coating defectiveness (porosity, cracks, non-uniformity), wettability (manifested as uniform layer formation and strong adhesion), and the extent of intergranular penetration (IGP), leading to the formation of characteristic infiltrated cracks or “bronze whiskers”. Modern investigative techniques such as optical microscopy (OM), scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), and X-ray diffraction (XRD) were employed for comprehensive material characterization. Microhardness testing was also carried out to evaluate and confirm the homogeneity of the coating structure. The findings revealed that the bronze coatings primarily consisted of a dominant, highly textured FCC α-Cu phase and a minor BCC α-Fe phase, with Rietveld refinement quantifying a α-Fe volume fraction of ~5%, lattice parameters of a = 0.3616 nm for α-Cu and a = 0.2869 nm for α-Fe, and a modest microstrain of 0.001. The bronze coating deposited under a pure Ar atmosphere exhibited superior performance, characterized by excellent wettability, a uniform, near-defect-free structure with minimal porosity and cracks, and significantly suppressed formation of bronze whiskers, both in quantity and size. Conversely, the coating deposited without a protective atmosphere demonstrated the highest degree of defectiveness, including agglomerated pores and cracks, leading to an uneven interface and extensive whisker growth of varied morphologies. Microhardness tests confirmed that while the Ar-atmosphere coating displayed the lowest hardness (~130 HV_0.1), it maintained consistent values across the entire analyzed area, indicating structural homogeneity. These results underscore the critical role of atmosphere selection in WAAM processing for achieving high-quality bronze coatings with enhanced interfacial integrity and functional performance. Full article

Additive manufacturing technologies are no longer limited to rapid prototyping but are increasingly used for low-volume production of functional end-use components. Among advanced AM techniques, HP Multi-Jet Fusion (MJF) stands out for its high precision and efficiency. Polyamides, thanks to their balanced mechanical and thermal properties, are commonly used as building materials in this technology. However, these materials are notoriously difficult to bond with conventional adhesives. This study investigates the shear strength of bonded joints made from two frequently used MJF materials—PA12 and glass-bead-filled PA12—using four different industrial adhesives. Experimental procedures were conducted according to ASTM standards. Specimens for single-lap-shear tests were fabricated on an HP MJF 4200 series printer, bonded using a custom jig, and tested on a Zwick-Roell Z250 electro-mechanical testing machine. Surface roughness of the adherends was measured with a 3D optical microscope to assess its influence on bonding performance. The polyurethane-based adhesive (3M Scotch-Weld DP620NS) demonstrated superior performance with maximum shear strengths of 5.0 ± 0.35 MPa for PA12 and 4.4 ± 0.03 MPa for PA12GB, representing 30% and 17% higher strength, respectively, compared to epoxy-based alternatives. The hybrid cyanoacrylate–epoxy adhesive (Loctite HY4090) was the only system showing improved performance with glass-bead-reinforced substrate (16.5% increase from PA12 to PA12GB). Statistical analysis confirmed significant differences between adhesive types (F_3,24 = 31.37, p < 0.001), with adhesive selection accounting for 65.7% of total performance variance. In addition to the experimental work, a finite element-based numerical simulation was performed to analyze the distribution of shear and peel stresses across the adhesive layer using Siemens Simcenter 3D 2406 software with the NX Nastran solver. The numerical results were compared with analytical predictions from the Volkersen and Goland–Reissner models. Full article

Pre-coated metal sheets (PCM), as a popular product in modern coating industries, offer significant advantages such as simple processing, lightweight properties, and excellent manufacturability. The pretreatment layer within its coating system has a significant impact on overall corrosion resistance. In this study, through a comparative analysis of two chromate-free pretreatment systems, we conducted a thorough investigation into the combination of the pretreatment layer and examined the impact on the corrosion performance of pre-coated metal sheets. It was found that the phytic acid-based pretreatment layer enhances the adhesion between the primer and the substrate by forming strong chemical bonds with the primer layer, which effectively inhibits the lateral diffusion of corrosive media to the metal surface. Consequently, pre-coated metal sheets with the phytic acid-based pretreatment exhibit superior anti-foaming performance compared to the system using the silane-based pretreatment layer. This provides a new insight into the design and development of Cr-free pretreatment systems with better corrosion resistance performance. Full article

In this study, the effects of different Mn content and heat treatment on the microstructure and properties of CoCrFeNiTi coatings by laser cladding technology were investigated. Scanning electron microscopy, energy-dispersive spectrometry, and X-ray diffraction were used to analyze the structure and composition. The hardness and wear resistance were tested by a microhardness tester and a friction-wear tester. The results show that there are many intermetallic compounds rich in Ti and Ni between the grains. As the Mn content increases, the coating gradually transitions from a dual-phase structure of BCC and FCC to a single FCC structure. The hardness of the coating decreases gradually with the increase in Mn content due to the change in the phase structure, while the friction coefficient decreases slightly at first and then increases significantly. The main wear mechanisms of the coating are adhesive wear and abrasive wear. After heat treatment at 600 °C, petal-like Laves precipitates appear. The average microhardness of CoCrFeNiTi coatings after heat treatment is lower than before treatment, and the friction coefficient is higher than before treatment. The average microhardness of the coating increases slightly with the increase in the treatment temperature. The average friction coefficient of the coating obtained after heat treatment at 600 °C is only 0.5941 because of its uniform microstructure. Therefore, it is reduced by approximately 15% compared with the base metal. Full article

We developed a model to predict the quality of fresh goji berries during storage by analyzing the correlations of their dielectric properties. The variations in these properties with storage temperature, time, and frequency were systematically characterized to inform the model. Leveraging these relationships, we developed a model to predict quality. The analysis integrated measurements of dielectric properties with assessments of texture and key physicochemical indicators. Results indicate that dielectric parameters exhibit significant frequency dependence. Complex impedance (Z), capacitance (Cp), and resistance (Rp) all decreased sharply with increasing frequency, with the most pronounced change observed in Cp. Conductance, G, and reactance, X, increased with frequency, reaching maximum increases of 360.86% and 87.79%, respectively. Under the specific test frequency of 163,280 Hz, a strong polynomial relationship was observed between the dielectric parameters and storage time, with all fitted models yielding ${\mathit{R}}_{adj}^2$ values above 0.94. The quality factor Q (a dimensionless number for the energy efficiency of a resonant circuit or medium) showed a near-perfect correlation with brittleness, while reactance, X, was correlated with springiness and cohesiveness, with correlation coefficients approaching 0.999 under the optimal test frequency. The constructed ANN model demonstrated high prediction accuracy for hardness, brittleness, elasticity, cohesiveness, chewiness, and soluble solids content (R² > 0.97, MSE < 5%) but performed poorly in predicting adhesiveness, stickiness, and rebound elasticity (R² < 0.9). The constructed LSSVM model showed good prediction performance for some indicators (hardness, springiness, cohesiveness, and SSC) (R² > 0.94), but its prediction accuracy was low for brittleness and chewiness (R² < 0.9). Overall, its performance and generalization ability were inferior to the ANN model. This study shows that ANN models based on dielectric properties establish a technical foundation for the non-destructive, automated monitoring of goji berry storage quality, thereby providing a critical tool for dynamic quality tracking and value assessment within integrated warehouse management systems. Full article

This paper addresses ballistic protection, which is an important element in the performance of any military equipment. Improving ballistic properties is a necessity for individual protection through the use of protective vests. In this study, plasma jet thermal deposition was performed on ballistic protection materials, steel plates from the ARMOX category, using both metallic and ceramic powders. The samples with appropriate dimensions, covered with these types of powders, were analyzed from a microstructural point of view to determine their mechanical properties and evaluate the improvement in ballistic protection level. Microstructural analyses by optical and electronic microscopy, SEM (Scanning Electron Microscopy), allowed the performance of complex analyses regarding the adhesion of the deposits to the base material. It was possible to evaluate the microstructure, thickness, uniformity, and porosity of the deposits and the microstructural aspects at the interface between the base material and the deposit. For the efficient use of these deposits, tribological studies were carried out on the mechanical properties through scratch and microindentation analyses. The paper concludes the results obtained for the two types of deposits, metallic and ceramic, to streamline their use to increase the ballistic protection of bulletproof vests used in individual protection in military equipment. Full article

This paper addresses the challenge of producing lightweight, low-cost, and highly functional devices and components for the electronics industry. To tackle this issue, functionally graded materials consisting of a polymer base and a metallic conductive layer were developed. Technology for producing functionally graded materials was created and optimized. To evaluate the influence of key process parameters on the functional and mechanical properties of the composites, three-dimensional models were constructed and mathematical equations were formulated. The continuity and thickness of the surface layer were examined, the dielectric properties of the polymer material were measured, the resistance of the conductive surface layer was assessed, and adhesion tests of the surface layer were performed. Full article

Cover crop mixes play an important role in enhancing soil health, nutrient turnover, and ecosystem resilience; yet, maintaining even seed dispersion and planting uniformity is difficult due to significant variances in seed physical and aerodynamic properties. These discrepancies produce non-uniform seeding and species separation in drill hoppers, which has an impact on stand establishment and biomass stability. The thousand-grain weight is an important measure for determining cover crop seed quality and yield since it represents the weight of 1000 seeds in grams. Accurate seed counting is thus a key factor in calculating thousand-grain weight. Accurate mixed-seed identification is also helpful in breeding, phenotypic assessment, and the detection of moldy or damaged grains. However, in real-world conditions, the overlap and thickness of adhesion of mixed seeds make precise counting difficult, necessitating current research into powerful seed detection. This study addresses these issues by integrating deep learning-based computer vision algorithms for multi-seed detection and counting in cover crop mixes. The Canon LP-E6N R6 5D Mark IV camera was used to capture high-resolution photos of flax, hairy vetch, red clover, radish, and rye seeds. The dataset was annotated, augmented, and preprocessed on RoboFlow, split into train, validation, and test splits. Two top models, YOLOv5 and YOLOv7, were tested for multi-seed detection accuracy. The results showed that YOLOv7 outperformed YOLOv5 with 98.5% accuracy, 98.7% recall, and a mean Average Precision (mAP 0–95) of 76.0%. The results show that deep learning-based models can accurately recognize and count mixed seeds using automated methods, which has practical applications in seed drill calibration, thousand-grain weight estimation, and fair cover crop establishment. Full article

Extreme working conditions place high demands on material properties. For example, tools for friction stir welding of titanium alloys must be highly wear-resistant, have high strength at high temperatures, and also have high adhesion properties. These requirements complicate the selection of materials for tool manufacturing. One of the possible solutions is heat-resistant nickel superalloys, such as the ZhS6U alloy. However, since these alloys have not been commonly used in friction pairs, they have hardly been studied in the context of friction. This work experimentally investigates the friction and wear characteristics of the nickel alloy ZhS6U and commercial pure titanium under dry friction in a pin-on-disc scheme. The research found that during friction, an oxidized mechanically mixed transfer layer is composed of wear products, and it can reduce the friction coefficient. Only adhesive wear was observed in the selected range of sliding speeds (0.46 m/s–1.84 m/s). It was found that the values of the friction coefficient, the mass loss of the titanium disc, and the width and depth of the friction track correlate with each other—as the speed increases, they first increase to a maximum value and then decrease. Minimal disc wear was observed at a speed of 0.46 m/s. The maximum friction coefficient was 0.79 and was observed at a sliding speed of 0.92 m/s. It was also found that the friction surface area is linearly dependent on the sliding speed, and the wear rate of the pins increases with increasing sliding speed according to an exponential law. Full article

Ultra-high-performance concrete (UHPC) has been widely utilised in strengthening and rehabilitating conventional normal concrete (NC) structures due to its exceptional mechanical properties and durability. However, in cold climates, the interfacial bond between UHPC and NC is susceptible to degradation under freeze–thaw cycles, potentially compromising the composite action and long-term performance of strengthened structures. This study systematically investigated the shear behaviour of a UHPC-NC interface with planted reinforcement subjected to various freeze–thaw conditions. The experiments were conducted considering different numbers of freeze–thaw cycles (0, 20, 40, 60, 80, and 100) and salt solution concentrations (0%, 3.5%, and 5%). Direct shear tests were performed to evaluate interfacial failure modes, mass loss, and shear strength degradation. Results identified three characteristic failure modes: adhesive debonding at the interface, mixed failure involving both the interface and the NC substrate, and crushing failure within the NC substrate. Specimens exposed to 3.5% salt solution experienced the most significant deterioration, exhibiting a 35% reduction in shear strength after 100 freeze–thaw cycles. Normally, lower salt concentrations were found to induce greater interfacial damage compared to higher concentrations. The study underscores the importance of increasing the embedment depth of the planted reinforcement to alleviate stress concentration and enhance interfacial durability in freeze–thaw environments. Full article

The continuous rise in textile waste, driven by global population growth and the proliferation of fast fashion, has raised concerns about its efficient recycling and sustainable management. This study aims to assess the feasibility of recycling textile waste by incorporating recycled cotton fibres as reinforcement in polypropylene-based composites. Specifically, it examines the mechanical, thermal, and chemical properties of composites composed of 50% recycled polypropylene and 50% reinforcing fibres (either virgin or recycled cotton), with and without the addition of 5% maleic anhydride-grafted polypropylene as a compatibilizer to enhance fibre-matrix adhesion. Although the use of recycled cotton as reinforcement reduced the mechanical properties of the composite material, the addition of 5% compatibilizer improved these properties to levels comparable to those of composite reinforced with virgin cotton. Full article

This study investigates how poly (vinyl alcohol) (PVA) influences melamine–urea–formaldehyde (MUF) resin, particularly regarding tensile properties, bonding strength, water resistance, curing temperature, chemical structure, and microscopic morphology. By altering the PVA content, we observed changes in the tensile strength and elongation of MUF resin. The tensile strength peaked at a 2% PVA addition. PVA significantly enhanced the dry, cold water, and boiling water bonding strengths of MUF resin, with the most notable effect at a 10% addition. A low PVA addition (2%) notably improved the water resistance of glued wood. Differential scanning calorimetry revealed that PVA increased the curing temperature of MUF resin, though excessive PVA led to a decrease. Nuclear magnetic resonance analysis showed changes in chemical bonds after PVA modification, indicating increased polymerization. X-ray diffraction and scanning electron microscopy analyses further confirmed the effects of PVA on the crystal structure and microscopic morphology of MUF resin, with modified resins exhibiting higher toughness fracture characteristics. These findings suggest that PVA can effectively enhance the overall performance of MUF resin, making it more suitable for applications of glued wood. Full article

This study investigates the synergistic effect of phenolic resin impregnation on the mechanical and adhesive properties of hydrothermally treated bamboo composites further reinforced with a silica nanoparticle sol–gel catalyzed by Fe₃O₄ (SiO₂/Fe₃O₄). The hydrothermal pre-treatment was found to enhance cellulose crystallinity, as confirmed through XRD analysis. Dynamic mechanical analysis (DMA) and nanoindentation tests revealed that the hybrid treatment significantly influences the viscoelastic response. Composites treated only with hot water and resin (GB-W) exhibited superior short-term creep resistance and higher elasticity, attributed to their optimized crystalline structure. In contrast, the silica-reinforced composites (GB-M) demonstrated the most viscous behavior and lowest stress relaxation, making them most effective at minimizing elastic springback. Nanoindentation further showed that GB-W had the highest nano-adherence at the fiber cell wall level. FTIR analysis indicated a stronger interaction between the phenolic resin and the hydroxyl groups of the bamboo matrix in GB-0 and GB-W compared to GB-M, where the silica layer potentially altered this interface. Microscopy confirmed a resin penetration depth of at least 1 mm, primarily into porous tissues. The results demonstrate that while silica reinforcement enhances relaxation properties, the hydrothermal pre-treatment combined with phenolic resin creates a more favorable interface, leading to better overall creep resistance and adherence. Full article

Expanded polystyrene (EPS), a lightweight thermoplastic polymer widely used in packaging and insulation, has become a growing environmental concern due to its non-biodegradable nature and escalating global consumption. Although EPS waste shows potential in construction applications, previous studies have primarily incorporated it into mortars, concrete, or soil–cement mixtures, often relying on the addition of cement to improve its mechanical performance. This approach compromises sustainability and has generally overlooked the role of microstructural interactions in the behavior of soil–EPS waste mixes without cement. This study differs from prior works by exploring the mechanical and microstructural properties of soil–EPS waste mixtures without cementitious binders under different compaction energies. Experimental tests were carried out for the technical characterization of soils, ground EPS waste, and mixtures of soil and different contents of EPS waste (0%, 20%, 30%, and 40% of the total apparent volume of the composite), using different compaction energies (Intermediate and Modified Proctor). The mixtures were subjected to Unconfined Compressive Strength (UCS), California Bearing Ratio (CBR), and direct shear strength tests, in addition to physical and microstructural characterization. The results indicated that both soil type and compaction energy influenced the engineering behavior of the mixtures. The clayey soil exhibited superior mechanical performance, while the sandy soil showed reductions in all mechanical properties. The UCS values of the clayey soil with the addition of EPS did not change significantly (297 kPa to 286 kPa at intermediate energy and 514 kPa to 505 kPa at modified energy), while for the sandy soil, there was a decrease in values (from 167 kPa to 46 kPa at intermediate energy and from 291 kPa to 104 kPa at modified energy). In the CBR tests, only the 20% and 30% addition of EPS to the clayey soil, using the Modified Proctor energy, showed an increase (from 18% to 20% for both percentages). This behavior was primarily attributed to adhesion mechanisms at the soil–EPS waste interface, with friction playing a secondary role, thereby suggesting that clayey soils may offer better mechanical response. The lower dry density of these mixtures compared to compacted natural soils presents a technical benefit for use as backfill in areas with low bearing capacity, where minimizing the load from the fill material is critical. Full article