Search Results (23)

The main goal of a garlic planter is to plant garlic cloves individually with even spacing, requiring minimization of missed or multiple plantings. This study adopted an air-suction metering device to increase planting speed. To handle irregularly shaped garlic cloves effectively, soft silicone suction holes were fabricated and attached to the metering device. Performance was assessed by varying suction hole diameters (8, 11, 14, and 17 mm) and material hardness levels (1.4, 16.7, and 27.2 HA Shore A) at multiple-metering rates. The optimal metering rate of 98.2% was achieved with a 14 mm suction hole diameter and 16.7 HA hardness. This success was attributed to the soft suction hole effectively conforming to the garlic clove surface. The findings revealed a critical limitation: when metering rates exceeded 90%, multiple-metering rates increased linearly, indicating inherent constraints of air-suction techniques for single-seed metering. These results provide valuable insights into design parameters needed to improve reliability, operational efficiency, and mechanization performance of garlic planters. The metering device type is expected to be applicable to autonomous or unmanned agricultural machines, advancing agricultural mechanization capabilities. Full article

Aiming to resolve the problem of the poor peanut seed-filling effect under high-speed operation when developing high-speed peanut sowing with precision, a peanut precision seed-metering machine with an auxiliary air-suction seed-filling device was designed. Focusing on the force analysis of peanuts in the seed chamber, the peanut seed disturbance principle in the seed-metering machine for the blowing structure of an auxiliary air-suction seed-filling device was clarified. The seed-filling process was analyzed via DEM-CFD coupled simulation, and three factors affecting the seed-filling effect were identified, namely the seed-filling chamber ‘V’ angle γ, the bottom blow-air-hole cross-sectional area S, and the bottom blow-air-hole airflow velocity v_q, and the ranges of values of the three factors were determined. The Box–Behnken test was conducted using the seed-filling index and leakage index as the indexes. The results show that the seed-filling chamber ‘V’ angle γ is 56.59°, the bottom blowhole cross-sectional area S is 1088.4 mm², and the blowhole air velocity v_q is 12.11 m·s⁻¹. At this point, the peanut seed suction qualification index and leakage index are optimal, the seed suction qualification index is 96.33%, and the seed leakage index is 2.59%. At the same time, the field test shows that a sowing operation speed of 8–12 km·h⁻¹, a qualified index > 93%, and a leakage index < 4.5% are required to meet the agronomic requirements of peanut precision sowing. Full article

Aiming at the problems of the high multiple- and missed-seeding index and low operation efficiency of current mechanical potato seed-meters in minituber sowing, this study designed an air-suction roller-type minituber seed-metering device for minitubers (mass between 2 and 4 g) in accordance with the agronomic standards for potato cultivation in the single-cropping area of northern China. An account of the device’s structure and operational principle was made, its working process was theoretically analysed, and the three main factors affecting the airflow suction were determined: the seed roller speed, the suction seeding hole diameter, and the air inlet negative pressure. This study adopted the fluid dynamics simulation method and determined that the ideal location of the air inlet was 30° for horizontal inclination and 60° for vertical inclination. Then, based on the CFD-DEM fluid-structure coupling simulation method, the impact of a range of factors on the functionality of the seed-metering device under different conditions was studied and verification tests were carried out. Design-Expert was used to analyse test results. The results showed that when the pressure at the air inlet was −7000 Pa, the speed of the seeding roller was 40.2 r·min⁻¹, the suction seeding hole diameter was 10.37 mm, and the performance was optimal: the qualified index was 92.95%, the multiple-seeding index was 4.16%, and the missed-seeding index was 2.89%. The research results show that the seed-metering device developed under this scheme exhibited satisfactory seeding performance during operation and was able to meet the demands of minituber sowing. Full article

To address the lack of specialized seeding equipment and low manual seeding efficiency in rice plot breeding, this study developed an air suction precision seed-metering device for rice plot breeding, featuring automatic seed-switching and seed-clearing functions controlled by an STM32 microcontroller. Firstly, based on morphological analysis and MATLAB image processing, an active contour method was used to construct a suction hole model. Secondly, to meet the non-contaminated switching requirements between rice varieties, an electrically controlled seed-switching and seed-clearing mechanism was developed based on QR code-based precise recognition and positioning. Using 10 rice varieties as experimental materials, performance tests were conducted. The results showed that the seed-switching mechanism had single and cumulative errors under 0.4°, and the seed-clearing rate reached 100% with an average clearing time below 0.88 s. At a rotational speed of 20 r·min⁻¹ and negative pressure of 3200 Pa, seed-filling performance was optimal for all rice varieties. Among them, the rice variety Nayou 6388 exhibited the best seed-filling performance, with a 0.8% missing seed rate, 97.6% single and double seed rate, and 1.6% multiple seed rate. In double-row coordinated tests, each seed-metering device independently completed seed switching and maintained synchronized operation, meeting agronomic requirements for accurate seed switching/clearing and precision seed filling in rice plot breeding. Full article

The adsorption performance of maize seeds in air-suction seed metering devices directly affects the operational quality of maize seeders. The suction holes on the seed metering disc play a crucial role in determining the device’s ability to adsorb maize seeds and serve as a key design parameter for air-suction seed metering systems. Existing research has primarily focused on seed posture control and suction force models for standard particles, while experimental studies on the actual adsorption performance of maize seeds remain scarce. To further investigate the adsorption characteristics of maize seeds under different suction hole geometries, this study employed a self-developed adsorption force measurement platform to conduct experiments on maize seeds in various adsorption postures. The resulting force–displacement curves reveal the variation of adsorption force as seeds detach from the suction holes. To assess the applicability of conventional suction force calculation models, computational fluid dynamics (CFD) simulations were performed to analyze the adsorption mechanism of standard particles. The simulation results indicate significant limitations in commonly used suction force estimation methods. For instance, in experiments evaluating the effect of equivalent adsorption area, the relative error between the suction force estimated by the traditional pressure-based method for triangular holes and the actual measured force reached 40.82%. Similarly, the relative error between the force estimated by the airflow drag method for square suction holes and the actual measured force under the same conditions was 17.14%. Therefore, when evaluating actual seed adsorption, it is essential to comprehensively consider factors such as suction hole geometry, blocked suction area, seed shape, vacuum pressure, and the overlap depth between the seed boundary and the suction hole, all of which significantly influence the adsorption effect. Full article

Rice direct seeding for bunch planting is a sustainable agricultural production method that reduces production costs, improves rice lodging resistance, and conserves irrigation water in the field. However, there are notable differences in seed treatment between direct seeding on dry land and in paddy fields, which can impact the seeding process’s accuracy. This study employs the numerical simulation methods of computational fluid dynamics (CFDs) and discrete element method (DEM) to examine the motion characteristics of dry and wet rice seeds in a fluid–solid coupled domain and their impact on seeding accuracy. The aim is to guide the optimization of the rice air-suction seed metering device. Rice seeds were divided into dry and wet groups, and their physical properties were measured. Discrete element models of rice seeds were constructed and calibrated using a polyhedral method. The results show that the static friction coefficient between the seed meter and the seed ranged from 0.902 to 0.950, and the thousand-grain weights ranged from 25.89 to 32.42 g, which were higher than those of the dry rice seed, which ranged from 0.774 to 0.839, and from 25.89 to 32.42 g. After calibration, the errors between the simulated dynamic stacking angles of HHZD, HYD, YLYD, HHZW, HYW, and YLYW and the physical–dynamic stacking angles were 0.12%, 0.13%, 0.75%, 0.62%, 0.08%, 0.75%, 0.59%, and 1.24%, respectively, which indicated that the discrete element model for rice was reliable. Additionally, a seeding accuracy test revealed that wet seeds of the same variety had higher missing and single indices, while dry seeds had higher triple and multiple indices. Furthermore, CFD-DEM simulations demonstrated that wet seeds’ normal and tangential forces were more significant than those on dry seeds during the seed-filling process. At 40 rpm, the normal and tangential forces during the seed-filling process of HYW are 37.69 × 10⁻³ N and 12.47 × 10⁻³ N, respectively, which are higher than those of HYD (25.18 × 10⁻³ N and 9.19 × 10⁻³ N). The action force of suctioned rice seeds was directly proportional to the missing and single indices. The primary factors contributing to the discrepancy in seeding accuracy between dry and wet rice are the thousand-grain weight, the static friction coefficient between the seed meter and the seed, and the action force exerted between the rice seeds. In addition, using a shaped hole structure and optimizing the seed chamber structure can reduce normal and tangential forces and improve seeding accuracy. This study provides a reference for the simulation of rice seed flow-solid coupling and optimization of air-suction seed metering devices. Full article

To address the issue of a poor seed-filling performance and seeding quality in air-suction corn seed metering devices during high-speed operation, an energy-efficient precision corn seeder with dual-side-disturbance-facilitated guiding slots is designed. The dual-side-disturbance-promoting method effectively increases the seed agitation, directing the corn seeds toward the suction holes and improving the seed-filling quality. The theoretical design of the dual-side guiding slot angles results in an upper-side guiding slot angle range of 29° to 19° and a lower-side guiding slot angle range of 72° to 90°. Bench tests are conducted to further optimize the parameter range, with the negative suction chamber pressure, upper-side guiding slot angle, and lower-side guiding slot angle as the experimental factors and the seedling qualification rate, missed sowing rate, and double-sowing rate as the evaluation indicators. An orthogonal experiment is carried out to analyze the interaction effects of factors on the evaluation indicators, followed by parameter optimization and verification tests. When the negative suction chamber pressure is 3.7 kPa, the upper-side guiding slot angle is 26.9°, and the lower-side guiding slot angle is 72.9°, the verification test results show a qualification index of 97.7%, a missed sowing index of 1.3%, and a row-spacing variation coefficient of 1%. The operational speed adaptability test results show that when the working speed is ≤14 km/h, the seed metering device achieves a qualification index above 97.1%, a missed sowing index below 1.5%, and a double sowing index below 1.4%, indicating good adaptability to working speeds. The comparison test results show that when the operating speed is between 8 and 12 km/h, the air-suction seed metering device with dual-side-disturbance-facilitated guiding slots achieves a 2.1% increase in the qualification index, significantly improving seeding quality. The energy consumption comparison test results indicate that under the same operational speed and approximately equal seeding quality, the air-suction seed metering device with dual-side guiding slots and dual-side-disturbance-facilitated air suction requires a reduction in negative pressure of more than 0.7 kPa, resulting in lower energy consumption. Full article

The long-edge characteristics of narrow elongated suction holes in air suction seed metering devices guide the alignment of multiple seeds during multiple-seed adsorption. This feature offers advantages in applications requiring seed singulation. However, research on the application of narrow elongated suction holes in air suction seed metering devices is still limited. To explore the applicability of such suction holes in seeding operations, we conducted single-factor experiments and Box–Behnken experiments. The single-factor experiments, based on computational fluid dynamics (CFD) simulations, analyzed the effects of suction hole width, length, vacuum pressure, and particle diameter on the suction force acting on a single spherical particle as it moved from the suction hole center to the outer region near the seed metering disk wall. Additionally, the Box–Behnken experiments were conducted using a dynamic–static combined adsorption measurement test platform, establishing a regression equation with suction hole width, particle diameter, and vacuum pressure as the experimental factors and the critical suction hole length for dual-particle adsorption as the response variable. The single-factor experiments indicated that suction hole width, length, vacuum pressure, and particle diameter significantly influenced the near-wall adsorption capacity of the suction hole. Analysis of the dual-particle adsorption experiments revealed that when the narrow elongated suction hole was in a vertical position, the lower particle in the adsorbed pair was more likely to detach. The critical adsorption characteristics of the narrow elongated suction hole enable dual-particle deduplication while ensuring continuous single-particle capture, thereby facilitating precision seeding. Full article

The uniformity of the wheat distribution within and between rows has a significant effect on crop population structure, leading to decreased yield as nonuniformity increases. Traditional drills are influenced by soil porosity and flatness in the field, making accurate control of sowing depth and amount challenging and resulting in an uneven spatial distribution of gramineous seedlings. Precision cave-sowing technology effectively enhances wheat population distribution uniformity. However, owing to limitations in existing mechanical precision cave planters, their operational speed is lower than that of drill planters. To address these issues, this study designed an air-suction precision wheat seed dispenser, described its basic structure and working principle, and developed a seed mechanical model. A theoretical analysis was conducted on the working process and key components of the seed feeder. A suitable mould hole diameter was determined to be 1.6~2.0 mm, and the rotation speed range for the seed plate was found to be 65~85 r·min⁻¹. Fluent simulations were used to determine the influence of orifice type on gas chamber flow fields; DEM-CFD-coupled simulation identified an appropriate negative pressure range of 2.6~3.4 kPa for optimal performance during seeding operations. Orthogonal experiments were carried out with mould hole diameter, negative pressure size, and seed plate speed as test factors alongside a qualification index, multiple sowing index, and missed sowing index as response indicators—leading to regression equation establishment, which yielded the optimal parameter combination: mould hole diameter at 1.8 mm; gas chamber negative pressure at 3.2 kPa; and a seed plate speed of 74 r·min⁻¹, with the corresponding forwards speed of the machine being 7 km·h⁻¹—resulting in a qualification index of 91.66%, multiple sowing index of 5.98%, and missed sowing index of 2.36%. This pneumatic suction type wheat precision seeder achieves equivalent operational speeds as traditional drills while enabling precision seeding. Full article

Quinoa and other small-seeded crops possess relatively diminutive seed diameters, rendering them highly susceptible to the influence of airflow. The seeding process is impacted by the Cluster Hole Effect, where seeds are unintentionally drawn into areas between the suction holes. This leads to multiple seeds being picked up at once, making it difficult to meet the precise seeding requirements for quinoa. To delve deeper into the mechanism of the cluster hole effects, this study focused on quinoa seeds as the primary research subject. This study analyzes the migration conditions of seed population suction and establishes an equation for seed suction considering the cluster hole effect. CFD methods were employed to analyze the impact of various vacuum chamber negative pressures, suction hole spacing, and suction hole quantities on the suction flow field. By combining simulation results with evaluation criteria such as the qualification rate of seeds per hole, the qualification rate of hole spacing, empty hole rate, and hole spacing coefficient of variation, single-factor experiments and Box–Behnken response surface experiments were conducted to analyze the effects of different factors and their interactions, ultimately determining an optimal parameter combination. The results indicate that with five suction holes, spaced at D11, a vacuum pressure of 1.2 kPa, and a rotation speed of 15 rpm, the seeding performance is optimal. The qualification rate of seeds per hole reaches 98.67%, the qualification rate of hole spacing is 96%, and the hole spacing coefficient of variation is 5.24%, meeting agricultural requirements. Full article

Aiming at solving the problem of a wide variety of crop planting and addressing the concept of precision agriculture, a pneumatic universal seed-metering device suitable for corn and soybean was designed. According to the physical size of the above two crops crop planting, a seeding plate, a hole, and a guide tube were designed. The pressure distribution inside the seeding plate was studied, when the pressure, the diameter of the hole, and the rotation speed of the metering plate changed. Through the coupling simulation method of DEM and CFD, the effects of the air suction hole diameter, the air pressure intensity, and the seeding plate speed on the seeding performance were explored. The results showed that when the air suction hole diameter was 5.9 mm, the air pressure intensity was 3.5 kPa, and the seeding plate speed was 23.8 r/min, and the performance of corn seeding was the best, among which the seeding qualification index was 95.35%, the replay index was 1.45%, and the missed seeding index was 3.23%. When the air suction hole diameter was 6.1 mm, the air pressure intensity was 3.5 kPa, and the rotation speed of the seed plate was 24 r/min, the performance of soybean sowing was the best, in which the sowing qualification index was 95.76%, the reseeding index was 3.47%, and the missed sowing index was 0.77%. The bench verification test and the comparative test were carried out. The results showed that the seed-metering device had good seeding performance and could be applied to the general seeding operation of corn and soybean. Full article

In order to precisely reproduce the precise seeding process of the population in the air-suction seed-metering device, it is necessary to execute accurate modeling of seed particles using the bonded-particle model, in combination with the discrete element method (DEM) and computational fluid dynamics (CFD). Through the repose angle, slope screening, rotating container, and particle sedimentation experiments, in this paper, the influence of the filling accuracy of the bonded-particle model on the flow behavior and mixing characteristics of the seed population was first explored based on EDEM software. The viability of the suggested modeling approach for pelleted vegetable seeds, as described in this study, was confirmed by comparing experimental and simulation outcomes. The surface roughness values obtained from the studies above were utilized to assess the accuracy of the bonded-particle model in filling. Additionally, a mathematical technique for determining the surface roughness was provided. Furthermore, an analysis of the multiple contacts in the bonded-particle model was also performed. The results indicated that the simulation results closely matched the experimental data when the number of sub-spheres in the bonded-particle model was equal to or more than 70, as measured by the standard deviation. In addition, the most optimal modeling scheme for the pelletized vegetable seed bonded-particles, based on the cost of coupling simulation, was found to be the bonded-particle surface roughness (BS) with a value of 0.1. Ultimately, a practical example was utilized to demonstrate the utilization of the pelleted vegetable seed bonded-particle model and the DEM-CFD coupling approach in analyzing the accuracy of the seeding process in the air-suction seed-metering device. This example will serve as a valuable reference point for future field studies. Full article

This paper proposes a solution to the problem of tight population in the filling area of traditional air suction seed metering devices during quinoa sowing, which leads to inaccurate adsorption. The proposed method disperses the population into a stable seed flow and absorbs the seeds in a flow posture. The flow adsorption precision seed metering device is designed and improved, and the key structure parameters are optimized based on the shape and size parameters of quinoa seeds. A four-factor and three-level response surface orthogonal test is conducted using the Box–Behnken experimental design. The number of seeds, flow angle, negative pressure at the suction hole, and advancing speed are taken as experimental factors, and the qualified index of grain number per hole, qualified index of hole distance, and coefficient of variation of hole distance are used as evaluation indices. The results are optimized using extreme value theory, and it is found that when the seed amount is 5.82 mm, the flow angle is 31.08°, the negative pressure of the air chamber is 1.7 kPa, and the advancing speed is 3.82 km·h⁻¹, and the qualified index of hole number is 94.37%, the qualified index of hole distance is 95.39%, and the coefficient of variation of hole distance is 4.51%. The results are in general agreement with the prediction through the bench validation test, which meets the requirements of quinoa seed metering devices. Full article

To tackle the issues of low seeding accuracy and seed injury caused by the seeders utilized at a small scale and in the plot seeding of sorghum in mountainous or hilly regions, this study presents the design of an oil–electric hybrid air suction sorghum plot seeder. The main working parts of the seeder are described, and the performance of the seed-mixing device is simulated using EDEM software. An oil–electric hybrid drive mode is used to provide power for operation and to the seed-metering device and fan. Additionally, a sowing control and monitoring system is designed using a single-chip microcomputer controller to ensure uniform plant spacing at different forward speeds. A multi-factor experiment is conducted using the central synthesis method to determine the optimal operating parameters of the seed-metering device through bench tests. The results show that a profile hole diameter of 2.5 mm on the seed tray, a negative-pressure chamber vacuum of 8.0 kPa, and a seed-metering device speed of 28 r/min result in a 95.95% pass rate, 0.5% missing rate, and 3.55% reseeding rate. The deviation between the experimental and analytical results that validate the optimum parameters is kept within acceptable limits. Field tests are conducted at different forward speeds using the optimum parameter combinations, and a comparison is made with the widely used duckbill planter. The results show pass, missing, and reseeding rates of 94.41%, 2.3%, and 3.29%, respectively. The missing monitoring error is less than 7.19%. All of the indices of the oil–electric hybrid air suction sorghum plot seeder are superior to those of the duckbill planter; thus, it fulfills the agronomic requirements for seeding a sorghum plot. Full article

Due to the irrational design of the seed discharge plate and the vacuum chamber, the high-speed seed filling effect of the air-suction maize precision seed-metering device is poor. Therefore, an air-suction maize seed-metering device with an auxiliary guide is designed to realize high-speed precision seed discharging. An auxiliary guide filling theory is put forward, and the design of the seed plate type hole charging structure is formulated. Fluent 2022 software is used to analyze nine kinds of vacuum chamber structures; the optimal vacuum chamber structure parameters were determined by polar analysis. In order to investigate the changes of negative pressure and flow speed under the dynamic flow field, a slip grid was used to analyze the dynamic flow field with three different operating speeds and negative pressures. It found that the size of negative pressure did not affect the flow field distribution, and the pressure and flow speed gradually decreased as the distance from the inlet was farther away; meanwhile, the negative pressure distribution and air speed distribution were almost unchanged when the holes at different rotational speeds were at the same position. Finally, bench tests were carried out, and three indexes, namely, the qualified index, the multiple index and the missing index, were selected, with operating speed and negative pressure as factors, two-factor five-level orthogonal test was carried out, and the optimal parameter combinations at 6.0, 7.5, 9.0, 10.5, and 12 km/h forward velocity were derived and verified by regression equations. The results showed that the designed seed-metering device was repeated five times when the pressure of the vacuum chamber was −3.5 kPa and the rotational speed of the seed-metering device was 23 r/min, the average grain spacing qualified index was 95.8%, the missing index was 1.6%, the multiple index was 2.6%, and the indexes met the requirements of precision sowing. It is of great significance for our country’s seeder to develop in the direction of high-speed and precision. Full article