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855 Results Found

  • Review
  • Open Access
11 Citations
5,980 Views
36 Pages

15 March 2024

Aluminium alloys have been integral to numerous engineering applications due to their favourable strength, weight, and corrosion resistance combination. However, the performance of these alloys in coastal environments is a critical concern, as the in...

  • Article
  • Open Access
11 Citations
3,027 Views
14 Pages

Shoulder Related Temperature Thresholds in FSSW of Aluminium Alloys

  • David G. Andrade,
  • Sree Sabari,
  • Carlos Leitão and
  • Dulce M. Rodrigues

5 August 2021

Friction Stir Spot Welding (FSSW) is assumed as an environment-friendly technique, suitable for the spot welding of several materials. Nevertheless, it is consensual that the temperature control during the process is not feasible, since the exact hea...

  • Article
  • Open Access
7 Citations
3,493 Views
13 Pages

28 January 2024

Aluminium–magnesium alloys find widespread application in diverse industrial and technological fields owing to their unique characteristics such as lightweight nature, favourable physical and mechanical properties, corrosion resistance and cost...

  • Feature Paper
  • Review
  • Open Access
63 Citations
15,361 Views
59 Pages

Laser Beam and Laser-Arc Hybrid Welding of Aluminium Alloys

  • Ivan Bunaziv,
  • Odd M. Akselsen,
  • Xiaobo Ren,
  • Bård Nyhus and
  • Magnus Eriksson

21 July 2021

Aluminium alloys are widely used in many industries due to their high strength-to-weight ratios and resistance to corrosion. Due to their specific thermophysical properties and intricate physical metallurgy, these alloys are challenging to weld. Work...

  • Article
  • Open Access
6 Citations
4,937 Views
16 Pages

A Phenomenological Mechanical Material Model for Precipitation Hardening Aluminium Alloys

  • Hannes Fröck,
  • Lukas Vincent Kappis,
  • Michael Reich and
  • Olaf Kessler

29 October 2019

Age hardening aluminium alloys obtain their strength by forming precipitates. This precipitation-hardened state is often the initial condition for short-term heat treatments, like welding processes or local laser heat treatment to produce tailored he...

  • Review
  • Open Access
149 Citations
16,397 Views
51 Pages

Mechanical Properties of SLM-Printed Aluminium Alloys: A Review

  • Panneer Ponnusamy,
  • Rizwan Abdul Rahman Rashid,
  • Syed Hasan Masood,
  • Dong Ruan and
  • Suresh Palanisamy

26 September 2020

Selective laser melting (SLM) is a powder bed fusion type metal additive manufacturing process which is being applied to manufacture highly customised and value-added parts in biomedical, defence, aerospace, and automotive industries. Aluminium alloy...

  • Review
  • Open Access
36 Citations
7,462 Views
40 Pages

A Review on Laser-Assisted Joining of Aluminium Alloys to Other Metals

  • Ivan Bunaziv,
  • Odd M. Akselsen,
  • Xiaobo Ren,
  • Bård Nyhus,
  • Magnus Eriksson and
  • Sverre Gulbrandsen-Dahl

21 October 2021

Modern industry requires different advanced metallic alloys with specific properties since conventional steels cannot cover all requirements. Aluminium alloys are becoming more popular, due to their low weight, high corrosion resistance, and relative...

  • Article
  • Open Access
8 Citations
3,535 Views
14 Pages

A Constitutive Model for Yield Strength and Work Hardening Behaviour of Aluminium Alloys during Artificial Ageing

  • Kang Ji,
  • Guanfeng Li,
  • Yongbao Sun,
  • Jia Xu,
  • Hui Chen,
  • Kaiyan Chen,
  • Yan Zhu and
  • Yong Li

13 August 2020

In this study, a unified constitutive model has been developed for both yield strength and work hardening behaviour prediction of aluminium alloys with different types of precipitates during and after artificial ageing. The different type and dimensi...

  • Review
  • Open Access
60 Citations
16,926 Views
33 Pages

A Review of Microstructural Evolution and Modelling of Aluminium Alloys under Hot Forming Conditions

  • Jiaxin Lv,
  • Jing-Hua Zheng,
  • Victoria A. Yardley,
  • Zhusheng Shi and
  • Jianguo Lin

16 November 2020

Microstructural evolution during hot forming of aluminium alloys plays a critical role in both the material flow behaviour during the deformation and the post-form mechanical properties in service. This paper presents a comprehensive review on the re...

  • Article
  • Open Access
3 Citations
2,869 Views
10 Pages

Investigation on the Microstructure of ECAP-Processed Iron-Aluminium Alloys

  • Bernd-Arno Behrens,
  • Kai Brunotte,
  • Tom Petersen and
  • Roman Relge

5 January 2021

The present work deals with adjusting a fine-grained microstructure in iron-rich iron-aluminium alloys using the ECAP-process (Equal Channel Angular Pressing). Due to the limited formability of Fe-Al alloys with increased aluminium content, high form...

  • Proceeding Paper
  • Open Access
1 Citations
2,432 Views
18 Pages

Comparative Review of Rotary Friction Welding Between Aluminium and Copper Alloys for Enhanced Joint Strength

  • Riyan Ariyansah,
  • Aditya Rio Prabowo,
  • Nurul Muhayat,
  • Bagus Anang Nugroho and
  • Triyono Triyono

This study evaluates and compares the effectiveness of friction stir welding on aluminium and copper alloys with the aim of improving the strength of the resulting joints. The rotary friction stir welding method was chosen for its ability to produce...

  • Feature Paper
  • Article
  • Open Access
4 Citations
3,145 Views
14 Pages

Electrodeposition of Aluminium-Vanadium Alloys from Chloroaluminate Based Molten Salt Containing Vanadium Ions

  • Vesna S. Cvetković,
  • Nataša M. Vukićević,
  • Dominic Feldhaus,
  • Ksenija Milicevic-Neumann,
  • Tanja S. Barudžija,
  • Bernd Friedrich and
  • Jovan N. Jovićević

10 January 2021

The Al-V alloys were synthetized by potentiostatic electrodeposition onto a glassy carbon electrode from equimolar AlCl3 + NaCl bath containing vanadium ions at 200 °C. The alloy deposits were characterized by X-ray diffraction, scanning electron...

  • Article
  • Open Access
2 Citations
1,929 Views
31 Pages

Notches and Fatigue on Aircraft-Grade Aluminium Alloys

  • Valentin Zichil,
  • Cosmin Constantin Grigoras and
  • Vlad Andrei Ciubotariu

21 September 2024

The influence of notches and fatigue on the ultimate tensile strength and elongation at break of aluminium alloys (2024-T3, 6061-T4, 6061-T4 uncoated, 6061-T6 uncoated, 7075-T0, and 7076-T6) is presented in this study. A total of 120 specimens were u...

  • Article
  • Open Access
1,799 Views
13 Pages

21 February 2025

Aluminium thin wall castings are gaining wide acceptance in the automotive industry because of their incomparable design flexibility and higher mechanical properties. For these thin wall castings, fluidity plays a vital role in determining the qualit...

  • Feature Paper
  • Review
  • Open Access
68 Citations
8,178 Views
92 Pages

Review of the Quench Sensitivity of Aluminium Alloys: Analysis of the Kinetics and Nature of Quench-Induced Precipitation

  • Benjamin Milkereit,
  • Marco J. Starink,
  • Paul A. Rometsch,
  • Christoph Schick and
  • Olaf Kessler

6 December 2019

For aluminium alloys, precipitation strengthening is controlled by age-hardening heat treatments, including solution treatment, quenching, and ageing. In terms of technological applications, quenching is considered a critical step, because detrimenta...

  • Article
  • Open Access
18 Citations
3,870 Views
13 Pages

Improvements in the Microstructure and Mechanical Properties of Aluminium Alloys Using Ultrasonic-Assisted Laser Welding

  • Ahmed Teyeb,
  • João Silva,
  • Jamil Kanfoud,
  • Phil Carr,
  • Tat-Hean Gan and
  • Wamadeva Balachandran

17 June 2022

Welding high-strength aluminium alloys is generally a delicate operation due to the degradation of mechanical properties in the thermally affected zone (TAZ) and the presence of porosities in the molten metal. Furthermore, aluminium alloys contain co...

  • Article
  • Open Access
12 Citations
3,239 Views
18 Pages

16 February 2024

The design of aluminium alloys often encounters a trade-off between strength and ductility, making it challenging to achieve desired properties. Adding to this challenge is the broad range of alloying elements, their varying concentrations, and the d...

  • Article
  • Open Access
6 Citations
3,013 Views
13 Pages

Cutting Force during Surface Layer Milling of Selected Aluminium Alloys

  • Magdalena Zawada-Michałowska,
  • Jerzy Józwik,
  • Stanisław Legutko,
  • Dariusz Mika,
  • Paweł Pieśko and
  • Jarosław Pytka

15 December 2020

This paper presents the analysis of cutting force during surface layer milling of selected aluminium alloys, which are widely used in the aviation industry. The cutting force is one of the most important parameters determining the machinability of th...

  • Proceeding Paper
  • Open Access
3 Citations
2,732 Views
5 Pages

Wire Arc Additive Manufacturing of Aluminium Alloys

  • Théo Ouellet,
  • Maxime Croteau,
  • Alexandre Bois-Brochu and
  • Julie Lévesque

13 September 2023

Additive manufacturing is used to produce parts with complex near-net shape geometries. It can also be used to repair parts that have worn out in service using specific processes such as Wire Arc Additive Manufacturing (WAAM) and Directed Energy Depo...

  • Article
  • Open Access
5 Citations
2,324 Views
18 Pages

Development of Heat Treatments for Structural Parts in Aluminium Alloys Produced by High-Pressure Die Casting (HPDC)

  • Rui Gomes,
  • Gonçalo Soares,
  • Rui Madureira,
  • Rui Pedro Silva,
  • José Silva,
  • Rui Neto,
  • Ana Reis and
  • Cristina Fernandes

16 September 2024

In this work, we intended to study the effect of heat treatments (T5 and flash T6) on blistering, mechanical properties and microstructure for different parts produced by vacuum-assisted HPDC. These parts were produced with primary and secondary alum...

  • Article
  • Open Access
1,262 Views
19 Pages

13 November 2024

Aluminium alloys are characterised by a rounded stress–strain relationship, with no sharply defined yield point. For example, aluminium alloy grades 6061-T6, 6082-T6, and 7075-T6 exhibit low-hardening response, which is close to linear elastic-...

  • Article
  • Open Access
16 Citations
7,430 Views
15 Pages

28 December 2017

The results of microstructure examinations and studies of selected mechanical properties of four aluminium alloys used in the production of automotive air-conditioning ducts (AA3103, AA5049, AA6060, AA6063) before and after the ASTM G85:A3 SWAAT Test...

  • Article
  • Open Access
13 Citations
3,020 Views
11 Pages

Complex Structure Modification and Improvement of Properties of Aluminium Casting Alloys with Various Silicon Content

  • Anastasiya D. Shlyaptseva,
  • Igor A. Petrov,
  • Alexandr P. Ryakhovsky,
  • Elena V. Medvedeva and
  • Victor V. Tcherdyntsev

1 December 2021

The possibility of using complex structure modification for aluminium casting alloys’ mechanical properties improvement was studied. The fluxes widely used in the industry are mainly intended for the modification of a single structural componen...

  • Article
  • Open Access
1 Citations
930 Views
14 Pages

Influence of Cold Metal Transfer Parameters on Weld Bead Geometry, Mechanical Properties, and Corrosion Performance of Dissimilar Aluminium Alloys

  • Balram Yelamasetti,
  • Mohammed Zubairuddin,
  • Sri Phani Sushma I,
  • Mohammad Faseeulla Khan,
  • Syed Quadir Moinuddin and
  • Hussain Altammar

13 August 2025

Aluminium alloys are known for their high strength-to-weight-ratio offering a wide range of applications in the aerospace and automotive industries. However, challenges exist like porosity, oxidation, solidification shrinkage, hot cracking, etc., in...

  • Feature Paper
  • Review
  • Open Access
2 Citations
4,108 Views
16 Pages

1 October 2019

Atom probe tomography (APT) is a microscopy technique that provides a unique combination of information, specifically the position and elemental identity of each atom in three dimensions. Although the mass and spatial resolution is not perfect, we ar...

  • Article
  • Open Access
1 Citations
2,309 Views
18 Pages

13 February 2022

A coherent precipitate formed in a metallic alloy is of importance in its strengthening mechanism, owing to dislocation/precipitate interaction. Therefore, the present study investigated the effect of <001> rod-shaped precipitates on misfit har...

  • Review
  • Open Access
54 Citations
9,226 Views
22 Pages

This article provides a comprehensive review of the advancements made in the diffusion bonding of titanium and its alloys to other advanced materials such as aluminium, stainless steel, and magnesium. This combination of advanced alloys has received...

  • Article
  • Open Access
21 Citations
3,378 Views
22 Pages

29 March 2020

The research of innovative methodologies to improve the Aluminium alloys formability at room temperature still remains an open question: the local modification of the material properties via short-term heat treatments followed by the stamping at room...

  • Review
  • Open Access
62 Citations
6,692 Views
25 Pages

Corrosion and Corrosion Protection of Additively Manufactured Aluminium Alloys—A Critical Review

  • Reynier I. Revilla,
  • Donovan Verkens,
  • Tim Rubben and
  • Iris De Graeve

28 October 2020

Metal additive manufacturing (MAM), also known as metal 3D printing, is a rapidly growing industry based on the fabrication of complex metal parts with improved functionalities. During MAM, metal parts are produced in a layer by layer fashion using 3...

  • Article
  • Open Access
4 Citations
3,246 Views
22 Pages

Analysis of Tribological Properties in Disks of AA-5754 and AA-5083 Aluminium Alloys Previously Processed by Equal Channel Angular Pressing and Isothermally Forged

  • Carmelo J. Luis Pérez,
  • Rodrigo Luri Irigoyen,
  • Ignacio Puertas Arbizu,
  • Daniel Salcedo Pérez,
  • Javier León Iriarte and
  • Juan P. Fuertes Bonel

11 July 2020

In the present study, the wear behaviour of two aluminium alloys (AA-5754 and AA-5083) is analysed where these have been previously processed by severe plastic deformation (SPD) with equal channel angular pressing (ECAP). In order to achieve the obje...

  • Proceeding Paper
  • Open Access
629 Views
10 Pages

The present study examines the structure, properties and use of complex-alloyed hypereutectic aluminium-silicon alloys, emphasising the control of the morphology of primary silicon via treatment with various modifiers as well as their effects on its...

  • Article
  • Open Access
3 Citations
1,674 Views
11 Pages

Correlation between Differential Fast Scanning Calorimetry and Additive Manufacturing Results of Aluminium Alloys

  • Olaf Kessler,
  • Evgeny Zhuravlev,
  • Sigurd Wenner,
  • Steffen Heiland and
  • Mirko Schaper

15 October 2022

High-strength aluminium alloy powders modified with different nanoparticles by ball milling (7075/TiC, 2024/CaB6, 6061/YSZ) have been investigated in-situ during rapid solidification by differential fast scanning calorimetry (DFSC). Solidification un...

  • Article
  • Open Access
11 Citations
5,997 Views
11 Pages

The Role of Grain Boundary Precipitates during Intergranular Fracture in 6xxx Series Aluminium Alloys

  • Inga G. Ringdalen,
  • Ingvild J. T. Jensen,
  • Calin D. Marioara and
  • Jesper Friis

30 May 2021

During ageing, 6xxx aluminium alloys will develop a microstructure characterised by needle-shaped Mg/Si-rich precipitates in the bulk, precipitate-free zones along the grain boundaries and larger Mg/Si-rich precipitates on the grain boundary. Dependi...

  • Article
  • Open Access
18 Citations
6,782 Views
14 Pages

Joining of Aluminium Alloy Sheets to Aluminium Alloy Foam Using Metal Glasses

  • Muhammad Kashif Bangash,
  • Graziano Ubertalli,
  • Davide Di Saverio,
  • Monica Ferraris and
  • Niu Jitai

6 August 2018

Aluminium alloy foam is a lightweight material with high energy absorption properties and can potentially replace bulk Al-components. The aim of this work is to develop a brazing technique to join aluminium facing sheets to aluminium alloy foam to ob...

  • Article
  • Open Access
4 Citations
2,264 Views
12 Pages

11 March 2024

This work aimed to compare the quality and properties of the welded joints of AMg6 aluminium alloy produced via conventional TIG welding with the properties of those produced with flux backing tape. This study focussed on the relative length of oxide...

  • Article
  • Open Access
12 Citations
3,577 Views
18 Pages

Surface metal matrix composites offer an excellent solution for applications where surface properties play a crucial role in components’ performance and durability, such as greater corrosion resistance, better wear resistance, and high formabil...

  • Article
  • Open Access
10 Citations
3,988 Views
17 Pages

Feasibility of Calcium Sulfate Moulds Made by Inkjet 3D Printing for Rapid Casting of Aluminium Alloys

  • Pablo Rodríguez-González,
  • Pablo Eduardo Robles Valero,
  • Ana Isabel Fernández-Abia,
  • María Ángeles Castro-Sastre and
  • Joaquín Barreiro García

17 June 2020

In this research, a comparative analysis has been carried out between a traditional sand casting process and a modern mould obtained by additive manufacturing (AM), in the context of aluminium parts production. In this case of AM, an inkjet 3D printi...

  • Article
  • Open Access
23 Citations
3,738 Views
11 Pages

Investigation on Effect of Strain Rate and Heat Generation on Traverse Force in FSW of Dissimilar Aerospace Grade Aluminium Alloys

  • Noor Zaman Khan,
  • Dhruv Bajaj,
  • Arshad Noor Siddiquee,
  • Zahid A. Khan,
  • Mustufa Haider Abidi,
  • Usama Umer and
  • Hisham Alkhalefah

20 May 2019

The emergence of the aerospace sector requires efficient joining of aerospace grade aluminium alloys. For large-scale industrial practices, achievement of optimum friction stir welding (FSW) parameters is chiefly aimed at obtaining maximum strain rat...

  • Article
  • Open Access
13 Citations
5,091 Views
15 Pages

A-242 Aluminium Alloy Foams Manufacture from the Recycling of Beverage Cans

  • Nallely Montserrat Trejo Rivera,
  • Jesús Torres Torres and
  • Alfredo Flores Valdés

16 January 2019

This paper presents and discusses a methodology implemented to study the process of the preparation of aluminium alloy foams using the alloy A-242, beginning from the recycling of secondary aluminium obtained from beverage cans. The foams are prepare...

  • Article
  • Open Access
5 Citations
2,765 Views
19 Pages

Influence of Copper Addition on the Mechanical Properties and Corrosion Resistance of Self-Hardening Secondary Aluminium Alloy AlZn10Si8Mg

  • Martin Mikolajčík,
  • Lenka Kuchariková,
  • Eva Tillová,
  • Jon Mikel Sanchez,
  • Zuzana Šurdová and
  • Mária Chalupová

30 June 2024

Aluminium alloys have a wide range of applications, mainly due to their advantageous strength-to-weight ratio, denoted as specific strength and corrosion resistance. In recent decades, there has been a notable surge in the usage of recycled alloys, a...

  • Article
  • Open Access
14 Citations
4,077 Views
20 Pages

Numerical Modelling and Design of Aluminium Alloy Angles under Uniform Compression

  • Evangelia Georgantzia,
  • Michaela Gkantou and
  • George S. Kamaris

6 August 2021

Research studies have been reported on aluminium alloy tubular and doubly symmetric open cross-sections, whilst studies on angle cross-sections remain limited. This paper presents a comprehensive numerical study on the response of aluminium alloy ang...

  • Article
  • Open Access
34 Citations
6,724 Views
12 Pages

1 July 2020

In this paper the effect of tool geometry and welding parameters on friction stir welded lap joints with AA2099-T83 and AA2060-T8E30 aluminium alloys has been investigated through the study of the material flow and weld formation along with the react...

  • Article
  • Open Access
17 Citations
4,363 Views
28 Pages

Multi-Objective Lightweight Optimization Design of the Aluminium Alloy Front Subframe of a Vehicle

  • Xiangchao Meng,
  • Youping Sun,
  • Jiangmei He,
  • Wangzhen Li and
  • Zhifeng Zhou

4 April 2023

The aluminium alloy front subframe of an automobile was developed through multi-operating condition topology optimization and multi-objective optimization methods. By considering the influences of loads on the strength, static stiffness, and modal of...

  • Review
  • Open Access
54 Citations
10,949 Views
46 Pages

Recent Developments and Future Challenges in Incremental Sheet Forming of Aluminium and Aluminium Alloy Sheets

  • Tomasz Trzepieciński,
  • Sherwan Mohammed Najm,
  • Valentin Oleksik,
  • Delia Vasilca,
  • Imre Paniti and
  • Marcin Szpunar

9 January 2022

Due to a favourable strength-to-density ratio, aluminium and its alloys are increasingly used in the automotive, aviation and space industries for the fabrication of skins and other structural elements. This article explores the opportunities for and...

  • Article
  • Open Access
2 Citations
2,022 Views
19 Pages

Fatigue Life Prediction for 2060 Aluminium–Lithium Alloy with Impact Damage

  • Lei Li,
  • Xiongfei Li,
  • Zhixin Zhan,
  • Weiping Hu and
  • Qingchun Meng

The paper investigates the issue of post-impact fatigue damage of the 2060 aluminium–lithium alloy, a representative material of third-generation aluminium–lithium alloys extensively employed in the fuselage of C919 aircraft due to its no...

  • Article
  • Open Access
2 Citations
5,861 Views
13 Pages

22 November 2022

This paper presents the results of detonation and explosion characteristics for ammonium nitrate, aluminium, and aluminium-magnesium alloy powder mixtures. The following parameters were determined: detonation velocities, blast waves overpressure and...

  • Article
  • Open Access
2 Citations
2,077 Views
17 Pages

4 March 2022

This paper presents the results of a static and dynamic tensile test of an Al7.5Mg aluminium alloy taken from round bars made in the technology of hydrostatic extrusion. It is planned to use the Al7.5Mg aluminium alloy for joining riveted structures....

  • Article
  • Open Access
1 Citations
1,979 Views
21 Pages

Two types of high-strength aluminium alloy (HA)—namely, AA-6086 and 7075-T6—have been developed and extensively used in recent years. These high-strength aluminium alloys offer advantages such as lower prices and higher yield strength tha...

  • Article
  • Open Access
17 Citations
6,231 Views
13 Pages

17 August 2021

Implementing the concept of mixed construction in modern automotive engineering requires the joining of sheet metal or extruded profiles with cast components made from different materials. As weight reduction is desired, these cast components are usu...

  • Article
  • Open Access
1 Citations
2,213 Views
13 Pages

30 April 2024

As a recently developed high-strength aluminium alloy used specifically for laser additive manufacturing, AlMgMnSc alloy possesses superior mechanical properties and excellent processability. Extreme high-speed laser deposition (EHLD) is a novel surf...

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