Search Results (1,922)

2,5-diformylfuran (DFF) is a significant biomass derivative that is employed in a variety of industries. One approach to synthesizing it is through the oxidation of 5-hydroxymethylfurfural (HMF). The challenges in DFF production arise from the need for extreme conditions, issues with overoxidation, and the limitations of noble materials used in neutral or acidic environments. By using a mildly alkaline electrolyte, DFF can be produced electrochemically alongside hydrogen gas generation, eliminating extreme conditions and allowing for the study of a wide range of transition metals. Moreover, the performance of bimetallic electrocatalysts has been studied, and it has been found to be more active in many kinds of processes, particularly Layered Double Hydroxides (LDH). Electrodeposition, once widely chosen among various LDH production methods, is preferred for producing controlled and uniform thin layers. This work examines the electrocatalytic properties of NiCo-LDH and NiFe-LDH in the production of DFF. Cobalt, which exhibits strong adsorption, will be compared to iron, which has a weak adsorption characteristic toward HMF. This study demonstrates that NiCo-LDH gives 1.49 V vs. RHE onset potential, 600 mV lower compared to NiFe-LDH (1.55 V vs. RHE) for HMF oxidation reaction. NiCo-LDH also converts twice the amount of HMF compared to NiFe-LDH for the same amount of charge passed at 0.25 mA/cm⁻² in 0.1 M Na₂B₄O₇. However, strong adsorption promotes reactant activation and reduces the energy barrier while reducing DFF selectivity in NiCo-LDH (23.4%) due to overoxidation, compared to NiFe-LDH (31.6%). In order to achieve optimal electrocatalyst performance, a careful balance of adsorption strength and reaction pathway management is required. Proper optimization of these parameters is essential to improve efficiency and selectivity in the electrocatalytic process. Full article

In this study, a highly conductive nickel (Ni) layer was deposited onto a P-type (Zr,Ti)Co(Sn,Sb) half-Heusler (HH) thermoelectric (TE) material using a low-cost electro-brush plating technique. Before depositing Ni on the TE material, the plating process was optimised on a stainless steel (SS) substrate. An optimal medium-rate deposition voltage of 6V was identified on the SS substrate, with the desired thickness, superior mechanical performance, reduced sheet resistance and surface roughness, and enhanced electrical conductivity. The optimised deposition condition was then applied to the P-type (Zr,Ti)Co(Sn,Sb) material, resulting in a Ni layer that significantly enhanced its electrical and thermal stability. After thermal exposure at 500 °C for 10 h, the Ni coating effectively protected the TE surface against oxidation and sublimation, suggesting that the interfacial contact properties of P-type (Zr,Ti)Co(Sn,Sb) TE material can be effectively enhanced by depositing a highly conductive, oxidation-resistant Ni layer using the cost-effective, straightforward electro-brush plating technique. Full article

With continuous breakthroughs in electrochromic technology, tungsten trioxide (WO₃) thin films, as a core material in this field, are rapidly expanding their applications in smart windows, anti-glare automotive rearview mirrors, and adaptive optical lenses. Owing to its excellent electrochromic properties—including high optical modulation, short switching times, and high coloration efficiency—WO₃ has become a research focus in the field of electrochromic devices. This review takes WO₃ thin films as the research subject. It begins by introducing the crystal structure of WO₃ and the ion/electron co-intercalation-based electrochromic mechanism and explains two key performance parameters for evaluating electrochromic properties: optical modulation amplitude and coloration efficiency. Subsequently, it provides a detailed review of recent advances in the preparation of WO₃ thin films via physical methods (including sputtering deposition, evaporative deposition, and pulsed laser deposition) and chemical methods (including hydrothermal, sol–gel, and electrodeposition methods). A systematic comparison is made of the microstructure and electrochromic performance (optical modulation amplitude and coloration efficiency) of films prepared by different methods, and the interaction between WO₃ film morphology and device structure is analyzed. Finally, the advantages and challenges of physical and chemical methods in tuning film properties are summarized, and the outlook of their application prospects in high-performance electrochromic devices is given. This review aims to provide guidance for the selection and process optimization of WO₃ thin films with enhanced performance for applications such as smart windows, anti-glare rearview mirrors, and adaptive optical systems. Full article

Copper is a critical resource for the energy transition and the development of novel sustainable processes for its recovery must be a focus of research. The use of deep eutectic solvents (DES) is an alternative for the solvometallurgical extraction of copper from sulfide ores with low or zero water consumption. The objective of this research is to study the dissolution of low-grade copper sulfide ore (0.83% Cu) using deep eutectic solvents. Laboratory scale agitation leaching tests were performed using different DES based on choline chloride (ChCl), namely ChCl-ethylene glycol, ChCl-citric acid, and ChCl-urea, at different temperatures (25, 50, and 60 °C). The effect of water and hydrogen peroxide was also studied in some systems. The best copper extractions were achieved with ChCl-citric acid > ChCl-urea > ChCl-ethylene glycol, reaching ≈99% copper extraction in some cases. This mineral leaching process offers an alternative to the processing of sulfide minerals and could be a technique that allows the use of solvent extraction and electrodeposition facilities available at a metallurgical plant, with less water consumption than the traditional leaching process. Full article

The presented research delivers a comprehensive evaluation of anticorrosive cathodic electrodeposition (CED) coatings through an integrated performance and process capability analysis—an approach that remains extremely limited in the literature, particularly in the context of statistically designed experiments (DoEs) applied to CED systems. This study therefore addresses a notable gap by focusing on the role of polymerization variables in determining coating quality through DoE to quantify the influence on coating thickness uniformity, adhesion integrity and impact resistance, while all other deposition parameters were rigorously controlled. Prior to coating application, all specimens were prepared and conditioned in accordance with ISO 1513:2010. Coating thickness was determined in compliance with ISO 2808:2019, adhesion was characterized by cross-cut methodology according to ISO 2409:2020 and dynamic mechanical resistance was evaluated using a falling-weight apparatus in accordance with ISO 6272-1:2011. The obtained datasets were subjected to statistical capability analysis within the PalstatCAQ environment, providing Cp, Cpk, Pp and Ppk indices in line with ISO 22514-7:2021 and IATF 16949:2016 requirements. Results evidenced non-linear dependencies of thickness formation on curing parameters, with potential capability indices (Cp > 1.8; Pp ≈ 1.4) indicating favorable process dispersion, while performance indices (Cpk < 0.5; Ppk < 0.4) revealed systematic mean shifts and deviations from normality confirmed by Shapiro–Wilk and Anderson–Darling tests. Adhesion testing demonstrated a direct correlation between curing conditions and interfacial bonding, reaching ISO Grade 0 classification. Complementary impact resistance assessments corroborated these findings, showing that insufficient curing induced extensive cracking and delamination. Furthermore, SEM–EDX analysis performed on Sample n.3 of X₂ variable confirmed the chemical integrity and multilayered structure of the CED coating. Full article

The development of electro-thermal textiles has attracted growing interest as a promising approach for active thermal management in wearable systems. Metallic-coated fabrics can efficiently generate heat through the Joule effect; however, their long-term performance and safety are severely limited under perspiration due to metal ion release and corrosion. To overcome these challenges, this study introduces a Parylene-C encapsulation strategy for copper-coated polyethylene terephthalate nonwovens (CuPET) using a chemical vapor deposition (CVD) process. The conformal, biocompatible Parylene-C films (thickness 4–16 μm) act as effective protective barriers while preserving the porous textile structure. Morphological and comfort analyses demonstrate a controlled reduction in air permeability from 3100 to 1100 L·m⁻²·s⁻¹, maintaining acceptable breathability. Electro-thermal measurements reveal rapid and uniform heating, reaching 40–45 °C within 2 min at 2 V, and the addition of a thermal insulation layer further enhances the Joule heating efficiency, increasing the steady-state temperature by approximately 6 °C. ICP–OES results show an ≈80% reduction in copper ion release (from 28.34 mg·L⁻¹ to 5.80 mg·L⁻¹) after artificial sweat exposure. This work demonstrates a scalable encapsulation route that effectively balances sweat protection, electrical stability, and thermal performance, paving the way for safe, durable, and actively heated smart textiles for advanced thermal insulation applications. Full article

To enhance the photocatalytic performance of TiO₂ nanotubes (NTs) for the degradation of Amido Black as an organic pollutant, electrodeposition of bismuth vanadate (BiVO₄) nanostructures was successfully applied. The effect of electrodeposited BiVO₄ (25 s, 50 s, 150 s, 250 s), followed by a thermal treatment on TiO₂-NTs, was studied. The structures of the as-prepared samples were characterized by X-ray diffraction (XRD). Morphological behavior was investigated using Scanning Electron Microscopy (SEM) and Transmission Electron Microscopy (TEM), both coupled with EDX. Optical characterizations were performed using photoluminescence and diffuse reflectance spectroscopy. The BiVO₄/TiO₂ NTs sample with 50 s deposition time gave the highest photocatalytic performance for Amido Black degradation, 99.4% after 150 min under UV light. This result has been achieved due to the structure and the optical properties of the sample. The heterojunction of both catalysts showed the synergetic effect on the photocatalytic performance where they remained stable after five cycling runs. Furthermore, quenching tests were conducted and proved that superoxide radicals (O₂^•) are the main active species during photodegradation process. Full article

Ni and Ni/basalt (Ni/Bst) coatings prepared by the electrodeposition on Mo substrate were analyzed with the aim of their potential application in forensics. The coatings of Ni and Ni/Bst are produced galvanostatically from the sulfamate electrolyte at different current densities and characterized by scanning electron microscope (morphology), X-ray diffraction (structure) and Vickers microindentation (microhardness). The wettability of Ni and Ni/Bst coatings was also investigated. While morphology and microhardness of the coatings strongly depended on the current density of electrodeposition and the presence of basalt particles in the electrolyte, the effect of basalt addition on structure of the coatings was not observed. The microhardness of Ni coatings was in the (1.6951–5.7246) GPa range, while the addition of basalt particles increased the range to (5.8206–10.7981) GPa. Both Ni and Ni/Bst coatings were hydrophilic, whereas comparison of the coatings obtained at the same current density showed that incorporation of the basalt particles in the coating decreases the degree of hydrophilicity, as observed by the increase in the water contact angle (WCA). The largest WCA, i.e., the smallest hydrophilicity, showed Ni/Bst coating produced at 30 mA cm⁻² (WCA ≈ 75.5°), and was about 46.7% larger than that of Mo substrate (WCA ≈ 51.5°). This coating also showed the best development of latent fingerprints with clearly visible ridge details, indicating that there is strong correlation between fingerprint development and the wettability of the coatings. Full article

Fiber Bragg Grating (FBG) sensors facilitate compact, multiplexed, and electromagnetic interference-immune monitoring in embedded and harsh environments. The removal of the polymer jacket, a measure taken to withstand elevated temperatures or facilitate integration, exposes the fragile glass. This underscores the necessity of functional coatings, which are critical for enhancing durability, calibrating sensitivity, and improving compatibility with host materials. This review methodically compares coating materials and deposition routes for FBGs, encompassing a range of techniques including top-down physical-vapor deposition (sputtering, thermal/e-beam evaporation, cathodic arc), bottom-up chemical vapor deposition (CVD)/atomic layer deposition (ALD), wet-chemical methods (sensitization/activation, electroless plating (EL), electrodeposition (ED)), fusion-based processes (casting and melt coating), and hybrid stacks (e.g., physical vapor deposition (PVD) seed → electrodeposition; gradient interlayers). The consolidation of surface-preparation best practices and quantitative trends reveals a comprehensive understanding of the interrelationships between coating material/stack, thickness/microstructure, adhesion, and sensitivity across a range of temperatures, extending from approximately 300 K to cryogenic regimes. Practical process windows and design rules are distilled to guide method selection and reliable operation across cryogenic and high-temperature regimes. Full article

As a functional coating, the wear-resistant Cr coating is of considerable importance in metal plating. In the present paper, S235 steel samples were electrodeposited with 5 µm thick Cr coating at current densities of 15, 27 and 40 A dm⁻². Nanoindentation was performed to measure the hardness of samples with electroplated Cr coating. Under the defined electroplating process conditions, the Cr coating hardness varied as a function of current density: the minimum average H_IT value of 11.4 GPa was measured at a current density of 15 A dm⁻² and the maximum average H_IT value of 12.9 GPa was measured at 40 A dm⁻². Tribological characteristics of coated samples were determined using the ball-on-disc tribo-method with surface evaluation of tribo-track on the confocal and electron microscope. The Cr coating deposited at 15 A dm⁻² had the lowest wear resistance with a wear rate of 12.76 × 10⁻¹⁵ m³ (Nm)⁻¹. The Cr coating deposited at 40 A dm⁻² had the highest wear resistance on the sample with a wear rate of 3.84 × 10⁻¹⁵ m³ (Nm)⁻¹. Full article

The development of high-efficiency and stable oxygen evolution reaction (OER) electrocatalysts is crucial for sustainable hydrogen production via water splitting. Single-atom catalysts (SACs) represent a promising direction, yet their performance heavily relies on the support material. Herein, we report a highly active OER catalyst comprising ruthenium (Ru) species supported on Fe-doped nickel carbonate hydroxide (NFCH) grown on nickel foam (NF). The NFCH support, synthesized via a hydrothermal method, possesses a high specific surface area and excellent electrical conductivity. The incorporation of carbonate anions (CO₃²⁻) enhances structural stability and interfacial hydrophilicity. Ru was subsequently decorated onto NFCH via electrodeposition to form the NFCH-Ru_x series (where x denotes the mmol amount of Ru precursor). The optimized NFCH-Ru₃ catalyst exhibits outstanding OER performance in 1 M KOH, requiring a low overpotential of only 220 mV to achieve a current density of 10 mA cm⁻², with a small Tafel slope of 40.92 mV dec⁻¹. Furthermore, it demonstrates remarkable durability with negligible activity loss (2.9%) after 12 h of continuous operation, outperforming many recently reported non-precious metal-based catalysts. This work highlights the potential of metal carbonate hydroxides as superior supports for developing high-performance OER electrocatalysts. Full article

Different morphologies of cobalt oxide (Co₃O₄) electrodes were prepared through the electrochemical deposition technique with various electrodeposition times from 10 min to 50 min. Platinum (Pt) nanoparticles were deposited on the Co₃O₄ electrodes through sputter coating. The crystallographic, microstructural, surface functional, textural–structural, and electric properties of the Co₃O₄ electrodes were investigated. X-ray diffraction analysis identified a pure cubic Co₃O₄ crystal structure in the samples. In the electrodeposition process, the microstructure of the electrodes varied from hierarchical 3D flower-like to 2D hexagonal porous nanoplates due to an increase in oxygen vacancies. The carrier densities of all samples were between 5.77 × 10¹⁴ cm⁻³ and 8.77 × 10¹⁴ cm⁻³. The flat band potentials of all samples were between −5.91 V and −6.21 V vs. an absolute electron potential, and the potential values for electrodes became more positive as the oxygen vacancy concentration in the film structure increased. The 2D hexagonal porous nanoplate Pt/Co₃O₄ electrodes offered the highest oxygen vacancies and thus the maximum current density of 102.66 mA/cm², with an external potential set at 1.5 V vs. an Ag/AgCl reference electrode. Full article

Nowadays, electrochemical sensors have become a popular topic in cosmetics quality control. A simple and stable electrochemical sensor for hydrogen peroxide (H₂O₂) was developed on the basis of a rhodium-modified glassy carbon electrode (Rh/GCE). A quick, one-step, reproducible, and cost-effective electrodeposition procedure was applied to modify GCE with Rh nanoparticles. The sensor shows a high selectivity for H₂O₂ at a low applied potential of −0.1 V (vs. Ag/AgCl, 3 M KCl), with an excellent stability and good repeatability (RSD = 3.2%; n = 5). The modified electrode Rh/GCE demonstrates a high sensitivity of 172.24 ± 1.95 μA mM⁻¹ cm⁻² (n = 3), a linear response to H₂O₂ between 5 and 1000 µM, and a detection limit estimated to be 1.2 µM. Furthermore, Rh/GCE has been successfully used to measure H₂O₂ concentrations in hair dye and antiseptic solution, yielding satisfactory recovery rates. These findings highlight the potential of the Rh/GCE for the reliable quantitative detection of H₂O₂ in complex cosmetics matrices. Full article

Amorphous cobalt-phosphorous (CoP) coatings are a candidate to replace hard chromium and other traditional coatings. Here, electrodeposition of both amorphous and crystalline CoP coatings was performed at room temperature and in an air environment. The bath composition and deposition conditions were optimized to offer a low cost, low maintenance, and safe process. The effects of various deposition variables such as solution composition, pH, duration, and mixing parameters were studied, and the reproducibility of the process was demonstrated. Selected coatings were then thoroughly characterized by a variety of techniques. The best amorphous/nanocrystalline coating contained ca. 6.4 wt.% P after 1.2 h of deposition, and 7.2 wt.% P after 4 h of deposition. The best crystalline coating contained ca. 2.7 wt.% P after 1.2 h of deposition and between 2.3 and 5.5 wt.% P after 4 h of deposition. The amorphous coating had excellent mechanical properties: a high hardness (7.8 ± 0.7 GPa), high Young’s modulus (153 ± 9 GPa), and surprisingly low coefficient of dry friction (between 0.11 ± 0.02 and 0.17 ± 0.01). The coating could not be scraped from the substrate using a diamond scalpel blade. In a standard adhesion test, the sample failed neither cohesively within the coating nor adhesively between the coating and the substrate. In the as-deposited conditions, the structure was uniform, nanocrystalline, or had nanocrystals embedded in an amorphous matrix. The crystallization temperature of the amorphous alloy was 284 °C, and the phase transformation occurred only between 300 and 400 °C. The coatings developed and comprehensively characterized herein may be considered for aerospace, magnetic storage, fuel cells, water splitting, and other applications. Full article

Cracks in laser-cladded coatings represent a critical challenge that severely limits their industrial deployment. In this study, high-frequency pulsed direct current-assisted electrically assisted heat treatment (EAHT) was applied to repair cracks in laser-cladded Ni60/WC coatings deposited on 45# medium carbon steel. The influence of current density and treatment duration on crack arrest and healing behavior was systematically investigated. Dye penetrant testing and scanning electron microscopy (SEM) were employed to characterize the morphology and evolution of cracks before and after EAHT, while hardness, fracture toughness, and wear resistance tests were conducted to evaluate the mechanical properties. The results revealed that the crack repair process proceeds through three distinct stages: internal filling, nucleation and growth of healing points, and complete crack closure. The combined effects of Joule heating and current crowding induced by EAHT significantly facilitated progressive crack healing from the bottom upward. Optimal crack arrest and healing were achieved at a current density of 6.25 A/mm², resulting in a maximum fracture toughness of 10.74 MPa·m^1/2 and a transition of the wear mechanism from spalling to abrasive wear. This study demonstrates that EAHT promotes selective crack-tip heating and microstructural regulation through thermo-electro-mechanical coupling, thereby markedly enhancing the comprehensive performance of Ni-based WC coatings. Full article