Search Results (886)

Disposable diapers contribute significantly to municipal solid waste, with non-biodegradable polymers such as low-density polyethylene (LDPE) persisting in landfills for centuries. Biodegradable alternatives, including polylactic acid (PLA), poly(butylene adipate-co-terephthalate) (PBAT), bamboo, and organic cotton, offer reduced environmental persistence, although challenges remain regarding cost, mechanical performance, and scalability. This review synthesizes current literature on these materials, highlighting their properties, biodegradation mechanisms, environmental performance, and commercial feasibility. In addition, we examine emerging biodegradable superabsorbent polymers (SAPs), such as polysaccharide-based hydrogels, chitosan, and nanocellulose, essential for fully compostable diapers. Our review uniquely integrates material performance, tropical high-humidity degradation, cost considerations, and consumer acceptance, providing insights into both technological advances and barriers to adoption. Key challenges include high production costs, supply chain limitations, and maintaining performance parity with conventional diapers. Finally, we discuss sustainable waste management strategies, including industrial composting, and identify future research directions focused on optimizing biopolymer properties, safety, and life-cycle impacts. This synthesis informs researchers, industry stakeholders, and policymakers seeking to advance environmentally responsible diaper products. Full article

Large-format additive manufacturing (LFAM) is an enabling manufacturing technology capable of producing large parts with highly complex geometries for a wide variety of applications, including automotive, infrastructure/construction, and aerospace mold and tooling. In the past decade, the LFAM industry has seen widespread use of bio-based, glass, and/or carbon fiber reinforced thermoplastic composites which, when printed, serve as a lower-cost alternative to metallic parts. One of the highest-volume materials utilized by the industry is carbon fiber (CF)-filled polycarbonate (PC), which in out-of-autoclave applications can achieve comparable mechanical performance to metal at a significantly lower cost. Previous work has shown that if this material is recovered at various points throughout the manufacturing process for both the lab and pilot scale, it can be mechanically recycled with minimal impacts on the functional performance and printability of the material while significantly reducing the feedstock costs. End-of-life (EOL) CF-PC components were processed through industrial shredding, melt compounding, and LFAM equipment, followed by evaluation of the second-life material properties. Experimental assessments included quantitative analysis of fiber length attrition, polymer molecular weight degradation using gel permeation chromatography (GPC), density changes via pycnometry, thermal performance using dynamic mechanical analysis (DMA), and mechanical performance (tensile properties) in both the X- and Z-directions. Results demonstrated a 24.6% reduction in average fiber length compared to virgin prints, accompanied by a 21% decrease in X-direction tensile strength and a 39% reduction in tensile modulus. Despite these reductions, Z-direction tensile modulus improved by 4%, density increased by 6.8%, and heat deflection temperature (HDT) under high stress retained over 97% of its original value. These findings underscore the potential for integrating mechanically recycled CF-PC into industrial LFAM applications while highlighting the need for technological innovations to mitigate fiber degradation and enhance material performance for broader adoption. This critical step toward circular material practices in LFAM offers a pathway to reducing feedstock costs and environmental impact while maintaining functional performance in industrial applications. Full article

In response to the urgent need for sustainable antibacterial solutions against antibiotic-resistant pathogens, this study presents a facile dendritic polymer-assisted approach for synthesizing highly active ZnO/mesoporous silica nanocomposites (SBA-15, SBA-16, KIT-6, MSU-X). Two hyperbranched polymers—polyethyleneimine (PEI) and carboxy-methylated polyethyleneimine (Trilon-P, TrP)—were employed as templating and metal-trapping agents. The influence of pore geometry, polymer functionality, and polymer-loading method (wet or dry impregnation) on ZnO nanoparticle (NP) formation was systematically examined. All nanocomposites exhibited high structural homogeneity, incorporating ultrasmall or amorphous ZnO NPs (1–10 nm) even at 8 wt.% Zn loading. Zn uptake was strongly dependent on polymer end groups, while the spatial distribution of ZnO NPs was dictated by the silica host structure. Antibacterial assays against Staphylococcus aureus revealed remarkable activity, particularly for ZnO/SBA-15_PEI, ZnO/SBA-16_PEI, and ZnO/MSU-X_TrP nanocomposites, with minimum inhibitory concentrations of 1–2.5 μg mL⁻¹ Zn and over 90% mammalian cell viability. Life Cycle Assessment identified energy use as the main environmental factor, with ZnO/SBA-15_PEI_WI displaying the lowest impact. Overall, the interplay between silica pore architecture, polymer type, and impregnation method governs ZnO accessibility and bioactivity, establishing a versatile strategy for designing next-generation ZnO/SiO₂ nanocomposites with tunable antibacterial efficacy and minimal cytotoxic and environmental footprint. Full article

The mushroom industry generates a substantial amount of residues each year, encompassing materials such as processing residues and spent substrates. Much of this biomass is discarded, despite its richness in valuable compounds. Mushroom residues contain bioactive substances including β-glucans, phenolic compounds, proteins, and dietary fiber, all of which are well known for their antioxidant and antimicrobial properties. While fruit and vegetable residues have been extensively explored as raw materials for eco-friendly packaging, mushroom-derived residues remain a largely underutilized resource. Recent studies have highlighted their potential as a renewable source of functional ingredients for sustainable food packaging. By applying green extraction technologies such as ultrasound- or microwave-assisted methods, researchers can recover stable bioactive compounds and incorporate them into biodegradable polymers. Early results are promising: packaging films enriched with mushroom residue extracts demonstrate improved mechanical strength, enhanced barrier properties, and added bioactivity. This strategy aligns with the principles of the Circular Economy, simultaneously reducing environmental impact and adding value to materials that were previously discarded. Although further optimization is needed, particularly regarding extraction efficiency, compound stability, and scalability, the valorization of mushroom residues represents a promising pathway toward the next generation of sustainable, eco-friendly packaging materials. Full article

Polylactic acid (PLA) is considered as an attractive polymer due to its renewable origin, biodegradability, and promising tensile strength and modulus. However, its inherent brittleness, characterized by a low impact resistance and elongation at break, can significantly restrict its application. This work proposes a new insight to improve the toughness of PLA while keeping its biocompatibility by incorporating two biocompatible ionic liquids (ILs), 1-ethyl-3-methylimidazolium ethyl sulfate ([emim][EtSO₄]), and tris(2-hydroxyethyl) methylammonium methylsulfate ([Tris][MeSO₄]). The modified PLA systems were thoroughly characterized to evaluate their mechanical and thermal behavior. Results demonstrated that the addition of 1 wt% of either IL resulted in significant improvement in modulus. Increasing the amount of IL resulted in an increase in the toughness while maintaining the material’s original stiffness and also the thermal stability. Furthermore, the foaming potential of the modified PLA using supercritical CO₂ was investigated as an environmentally friendly processing method. The ionic liquids contributed positively to the foamability of the material, suggesting improved gas solubility and cell nucleation during the foaming process. The addition of both IL decreased the cell size and resulted in narrower cell size distribution. These findings highlight the potential of ionic liquid-modified PLA systems for the processing of lightweight, and high-performance packaging materials. Full article

The widespread use of single-use plastics, particularly polyethylene (PE) and polypropylene (PP), has resulted in severe environmental pollution due to their durability and resistance to degradation. This report reviews current degradable alternatives to conventional polyolefins and strategies for enhancing their breakdown in natural and managed environments. Mechanisms of abiotic and biotic degradation are examined alongside the influence of environmental factors and standardized testing protocols. Commercially available biodegradable polymers—such as polylactic acid (PLA), polyhydroxyalkanoates (PHAs), poly(butylene succinate) (PBS), poly(butylene adipate-co-terephthalate) (PBAT), starch-based plastics, cellulose derivatives, chitosan, and protein-based materials—are evaluated for their sources, degradation behavior, applications, scalability, and limitations. In addition, modification techniques for PE and PP, including copolymerization, pro-degradant additives, blending with biodegradable fillers, surface functionalization, enzyme-assisted degradation, and photocatalytic additives, are critically assessed for their potential to reduce environmental persistence. Key challenges such as performance trade-offs, incomplete degradation, ecotoxicity, cost, scalability, and end-of-life management are discussed within the context of circular economic integration. This report concludes with future research directions aimed at developing cost-effective, high-performance materials that degrade completely under real-world conditions while minimizing ecological impacts. Full article

Microplastics (MPs) are synthetic environmental pollutants increasingly linked to adverse human health effects. To study their biological impact, researchers require access to environmentally relevant MPs that can be accurately tracked in biological systems. However, most ambient MPs are composed of non-conjugated polymers that lack intrinsic fluorescence, limiting their utility in live-cell or in vivo imaging. Addressing this challenge, we present two alternative labeling approaches that enable visualization, tracking, and quantification of MPs. First, we stained nylon and polypropylene MPs with Rhodamine 6G, a fluorescent dye known for its stability and compatibility with in vivo applications. These labeled MPs retained strong fluorescence in murine lung tissue for up to one week, as confirmed by fluorescent microscopy. Second, we conjugated aminated polystyrene microspheres with IRDye-800CW, a near-infrared fluorophore that enables high-resolution imaging with minimal tissue autofluorescence via an In Vivo Imaging System and confocal microscopy. In vivo experiments revealed organ-specific accumulation of IRDye-labeled MPs, with a 2.8-fold increase in the liver and a 5-fold increase in spleen compared to controls, detectable up to 72 h post-injection. These labeling strategies provide researchers with practical tools to visualize and study the biodistribution of MPs in biological systems, advancing efforts to understand their health implications. Full article

The growing dependence on plastics is driving a sharp increase in environmental pollution, posing serious risks to human health. This issue necessitates immediate attention and proactive measures to mitigate its impact on both individuals and the broader ecosystem. From this viewpoint, biocompatible and biodegradable polymers, both synthetic and natural, have emerged as vital materials for applications in biomedicine, packaging, and environmental sustainability. The main advantages of biodegradable polymer materials lie in conserving fossil fuel resources, utilizing inedible biomass, and enabling environmentally friendly production processes. In this context, this review thoroughly discusses the categorization of biocompatible and biodegradable polymers into natural and synthetic types, detailing their structural characteristics, mechanisms of biodegradation, and compatibility matrices appropriate for biomedical, environmental, and industrial uses. It also addresses recent advancements in polymer synthesis technology, highlighting significant progress in polymer functionalization, responsiveness to stimuli, and environmentally friendly biobased synthesis methods. Additionally, it identifies challenges such as mechanical constraints, control over degradation, and expense, while also discussing future opportunities in the field of polymer science. Full article

Analysis of the impact of aging processes induced by environmental conditions, particularly aggressive ones, on the properties of polymeric materials and products made from them has been the subject of intensive research for many years. Developing materials characterized by high resistance to the specific external factors in which these materials are used is a key issue in the context of developing a sustainable economy aimed at minimizing waste and extending the service life of polymeric components. The main objective of this research was to assess and quantify the degradation mechanisms of polymeric materials manufactured using additive Fused Deposition Modeling (FDM) technology when exposed to aggressive marine environments. To achieve this, the study analyzed the influence of seawater corrosion conditions on the changes in mechanical and rheological properties of two polymeric materials: recycled polylactide (rPLA) and a wood–polymer composite (WPC) based on PLA reinforced with wood flour (MD). The results revealed that rPLA exhibited an approximately 16% decrease in average molecular weight after 9 months of seawater exposure, accompanied by a 37% reduction in tensile strength and a 24% decrease in elastic modulus. In the case of the WPC, the molecular weight decreased by about 20%, while tensile strength and elastic modulus dropped by 30% and 51%, respectively. The findings provide quantitative evidence of the susceptibility of additively manufactured biodegradable polymers to marine-induced degradation, highlighting the necessity of further optimization for maritime and coastal applications. Full article

Conventional lithium-ion battery separators made from petroleum-based polymers pose environmental concerns due to their non-renewable origin and energy-intensive production. Novel bio-based alternatives, such as poly(alkylene 2,5-furanoate)s (PAFs), offer improved sustainability and favorable thermomechanical properties. This work investigated electrospun mats of poly(butylene 2,5-furandicarboxylate) (PBF) and poly(pentamethylene 2,5-furandicarboxylate) (PPeF), which, despite structural similarity, exhibit distinct behaviors. PBF mats demonstrated superior performance with fiber diameters of about 1.0 µm and porosity of 53.6% with high thermal stability (T_g = 25 °C, T_m = 170 °C, 18.8% crystallinity). The semicrystalline PBF showed higher electrolyte uptake (531–658 wt%) and had a lower MacMullin number (N_M = 3–10) than commercial Celgard separators (N_M = 15), indicating enhanced ionic conductivity. Electrochemical testing revealed stability up to 5 V and successful cycling performance with specific capacity of 135 mAh/g after 100 cycles and coulombic efficiency near 100%. In contrast, PPeF’s amorphous nature (T_g = 14 °C) resulted in temperature-sensitive pore closure that enhanced safety by reducing short-circuit risk, although its solubility in carbonate electrolytes limited its application to aqueous systems. These findings highlight the potential of PAF-based separators to improve both the environmental impact and performance of batteries, supporting the development of safer and more sustainable energy storage systems. Full article

Thermoplastic starch (TPS) is a biodegradable polymer from renewable sources, but its limited mechanical and thermal properties restrict wider industrial use compared to petroleum-based plastics. In this study, TPS-based biocomposites were developed and optimized by incorporating agricultural and mineral Residues: coffee husks (CH), potassium feldspar (PF), and Bahia Beige marble (BB) as reinforcements. Mechanical, thermal, and morphological characterizations were carried out, and a simplex–lattice mixture design was applied to optimize the formulations. The 70/20/5/5 (TPS/CH/PF/BB, wt.%) composition achieved the highest tensile strength (2.0 MPa) and elastic modulus (70.2 MPa), while the 90/0/5/5 formulation showed superior impact resistance. FTIR and SEM analyses confirmed effective filler dispersion and strong matrix–filler interactions. Scheffé polynomial models (R² > 87%) accurately predicted performance, highlighting the reliability of the statistical approach. From a sustainability perspective, this work demonstrates that upcycling coffee husks and mineral residues into TPS-based biocomposites contributes to waste reduction, landfill diversion, and the development of cost-effective biodegradable materials. The proposed systems offer potential for eco-friendly packaging and agricultural applications, reducing dependence on fossil-based plastics and mitigating the environmental footprint of polymer industries. Statistical optimization further enhances efficiency by minimizing experimental waste. Moreover, this research supports circular economy strategies and provides scalable, sustainable solutions for waste valorization. Full article

Tuna species, as highly migratory apex predators of major commercial significance, play a vital role as biological indicators of microplastics (MPs) contamination due to their trophic position and wide geographic distribution. Current systematic review aims to analyze the occurrence, characteristics, and concentrations of MPs in various tuna species. Data from 19 studies were compiled, focusing on the presence of MPs in different organs (gills, muscles, gastrointestinal tracts). High concentrations of MPs were found in tuna species from the Bay of Bengal (42.13 ± 13.58 MPs/individual in Thunnus obesus) and the Persian Gulf (5.71 MPs/individual in Thunnus tonggol), indicating significant contamination in these regions. Polyethylene (PE) and Polypropylene (PP) were the most commonly detected polymers, suggesting their widespread presence in marine environments. The dominant size range of MPs was 0.5–2.5 mm, with fibers and fragments being the most common shapes. The presence of MPs in edible tissues raises concerns about potential health risks for both marine life and human consumers. Future research should focus on expanding geographical coverage and investigating the ecological and health impacts of MPs ingestion. Long-term monitoring and international collaboration are essential to address this global environmental challenge effectively. Full article

Ferulic acid (FA), together with its polymers and derivatives, has been attracting growing attention as a building block for advanced sustainable polymeric materials due to its renewable origin, intrinsic antioxidant activity, and potential for biodegradability. This review aims to provide a comprehensive overview of recent progress in the synthesis and functionalization of FA-based polymers, covering polymerization strategies, enzymatic modifications, and grafting approaches. The physicochemical characteristics of these materials are discussed, with particular emphasis on thermal stability, antioxidant performance, controlled release of active agents, and their impact on the mechanical and barrier properties of polymer matrices. Furthermore, key application domains—including biomedicine, food packaging, and environmental engineering—are examined, highlighting both the advantages and current limitations associated with FA utilization. Finally, perspectives are outlined regarding the necessity for further research to enhance bioavailability, stability, and synthetic efficiency, as well as the potential of FA-derived polymers in the development of next-generation, functional, and environmentally sustainable materials. Full article

More than one billion end-of-life tyres (EOLTs) are produced worldwide every year, and this is continuously increasing and has become an issue in sustainable development. This review discusses recent developments in the management of EOLTs and focuses on pyrolysis, which produces valuable tyre-derived products (TDPs) like steel, gas, oil, and char. This review focuses on recovered carbon black (rCB), a refined char with great potential as a sustainable alternative to commercial carbon black (CB). The review introduces a novel classification system for CB, virgin carbon black (vCB), recovered carbon black (rCB), and sustainable carbon black (sCB) to guide the transition toward environmentally friendly materials. It also examines how rCB enhances polymer properties for addressing price volatility and reducing carbon footprint. Additionally, a SWOT analysis evaluates the strengths (cost-effectiveness, reduced environmental impact), weaknesses (quality consistency), opportunities (emerging markets, circular economy integration), and threats (competition from virgin materials) of using rCB as a polymer reinforcement. By positioning rCB as a key material, this review outlines pathways for addressing the EOLT crisis and advancing a circular economy. Full article

Starch is a promising alternative to petroleum-based polymers due to its biodegradability and renewable nature. However, its widespread use in non-food applications raises ethical concerns. Mango kernels, a major byproduct of mango processing, represent an abundant yet underutilized starch source. However, conventional starch extraction requires costly purification steps with significant environmental impact. This study explores the development of extruded biocomposites, using corn starch and mango kernel flour (MKF) as a more sustainable alternative. The influence of lignin, extractives, amylose, and amylopectin content on the material properties was assessed. MKF was obtained by removing both tegument and endocarp from the mango kernels, grinding them in a colloidal mill, and finally drying the ground kernels. The resulting flour was blended with corn starch, processed in an internal mixer, and injection-molded. The composites were characterized through mechanical testing, water absorption analysis, colorimetry, and UV absorption assays. Notably, the composite containing ~20% MKF exhibited mechanical properties comparable to commercial polyethylene (PE-PB 208), with a tensile strength of 9.53 MPa and a Young’s modulus of 241.41 MPa. Additionally, MKF enhanced UVA protection. These findings suggest that mango kernel flour can partially replace starch in the production of injection-molded biopolymers, offering a more sustainable approach to biodegradable plastic development. Full article