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Search Results (2,682)

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Keywords = fatigue design

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28 pages, 10200 KB  
Article
Influence of Layout on Offshore Wind Farm Efficiency and Wake Characteristics in Turbulent Environments
by Guanyu Wang, Junnan Huang, Zhihao Zhang, Kang Chen, Zhuang Shen, Jiahuang Tu and Zhaolong Han
J. Mar. Sci. Eng. 2025, 13(11), 2137; https://doi.org/10.3390/jmse13112137 (registering DOI) - 12 Nov 2025
Abstract
Mitigating wake effects between wind turbines is crucial for enhancing the overall output power of offshore wind farms. Therefore, optimizing turbine spacing and layout under turbulent conditions is essential. This study employs the NREL-5 MW wind turbine model to investigate the efficiency of [...] Read more.
Mitigating wake effects between wind turbines is crucial for enhancing the overall output power of offshore wind farms. Therefore, optimizing turbine spacing and layout under turbulent conditions is essential. This study employs the NREL-5 MW wind turbine model to investigate the efficiency of a 3 × 3 wind farm. This research focuses on the influence of turbine spacing and layout on wake field distribution and output power characteristics under different turbulence intensities. A key innovation is the application of entropy production theory to quantify energy dissipation and wake recovery, providing a deeper understanding of the underlying mechanisms in energy losses. This research also introduces fatigue analysis based on the Damage Equivalent Load (DEL) method, revealing that staggered layouts significantly reduce cyclic loads and extend turbine lifespan. The results indicate that modifying the layout is a more effective strategy for enhancing the total power output of the wind farm, which proves to be more effective than altering the turbulence intensity. Specifically, staggered layout I (with a downstream stagger of 1.0 rotor diameter (D)) increases total output power by 28.76% (to 36.84 MW) and causes a 16.38% surge in power when the spacing increases to 5D. Expanding the wind turbine spacing mitigates wake interaction, resulting in a dramatic 59.84% power recovery for downstream wind turbines. The wind turbine’s lifespan is extended as a result of fatigue loads on the root bending moment being substantially reduced by the staggered layout, which alters the wake structure and stress distribution. The entropy production analysis shows that regions with high entropy production are primarily concentrated near the rotor and within the wake shear layer. The energy dissipation is substantially reduced in the case of staggered layout. These findings provide valuable guidance for the aerodynamic optimization and long-term operation design of large-scale wind farms, contributing to improved energy efficiency and reduced maintenance costs. Full article
(This article belongs to the Section Coastal Engineering)
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18 pages, 3623 KB  
Article
Analysis of Roll Pass Wear in the Railway Rail Rolling Process
by Piotr Szota, Sebastian Mróz, Andrzej Stefanik, Tomasz Zygmunt and Marcin Bołda
Materials 2025, 18(22), 5131; https://doi.org/10.3390/ma18225131 - 11 Nov 2025
Abstract
The rolling process is one of the most efficient methods for manufacturing long products with both regular and more complex cross-sectional shapes, the latter requiring the development of geometrically complex roll passes. Railway rails are one such product, manufactured at ArcelorMittal Poland S.A., [...] Read more.
The rolling process is one of the most efficient methods for manufacturing long products with both regular and more complex cross-sectional shapes, the latter requiring the development of geometrically complex roll passes. Railway rails are one such product, manufactured at ArcelorMittal Poland S.A., Huta Królewska plant. During the rolling process, the roll passes are subject to wear due to several concurrent phenomena, such as mechanical fatigue, abrasive wear, and thermal fatigue. The determination of roll wear can be based on the experience of personnel and statistical data from previous production runs. It is also possible to determine roll wear through numerical modelling using Archard’s wear model. The aim of this paper is to define a methodology for the quantitative and qualitative determination of roll wear, as well as to establish a wear coefficient dependent on the type of plastic forming process. This will enable the development of a new roll pass design for railway rails that takes into account the durability of the roll passes. Full article
(This article belongs to the Special Issue Friction, Wear and Surface Engineering of Materials)
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20 pages, 3950 KB  
Article
Hydrodynamic Performance and Motion Response of a Novel Deep-Water TLP Floating Offshore Wind Turbine
by Ronghua Zhu, Zongyuan Lai, Chunlong Li, Haiping Qian, Huaqi Yuan, Yingchun Xie and Ke Sun
J. Mar. Sci. Eng. 2025, 13(11), 2131; https://doi.org/10.3390/jmse13112131 - 11 Nov 2025
Abstract
The deployment of floating offshore wind turbines (FOWTs) in deep, typhoon-prone waters like the South China Sea requires platforms with exceptional stability. However, the performance validation of novel Tension Leg Platform (TLP) concepts under such extreme metocean conditions remains a significant research gap. [...] Read more.
The deployment of floating offshore wind turbines (FOWTs) in deep, typhoon-prone waters like the South China Sea requires platforms with exceptional stability. However, the performance validation of novel Tension Leg Platform (TLP) concepts under such extreme metocean conditions remains a significant research gap. This study addresses this by numerically evaluating a novel TLP design, including a regular hexagonal topology, a unique bracing structure and heave plates, and an increased ballast-tank height. A coupled numerical framework, integrating potential-flow theory and blade element momentum (BEM) theory within ANSYS-AQWA (2023), was established to simulate the TLP’s dynamic response to combined irregular wave, current, and turbulent wind loads. The resulting time-series data were analyzed using the Continuous Wavelet Transform (CWT) to investigate non-stationary dynamics and capture transient peak loads critical for fatigue sizing, which demonstrated the platform’s superior stability. Under a significant wave height of 11.4 m, the platform’s maximum heave was limited to 0.86 m and its maximum pitch did not exceed 0.3 degrees. Crucially, the maximum tension in the tendons remained below 22% of their minimum breaking load. The primary contribution of this work is the quantitative validation of a novel TLP design’s resilience in an understudied, harsh deep-water environment, confirming the feasibility of the concept and presenting a viable pathway for FOWT deployment in challenging offshore regions. Full article
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21 pages, 3456 KB  
Article
Symmetry in Stress Distribution: Elastic–Plastic Behavior of Rib Plates and Rib-to-Deck Weld Root Performance in Steel Orthotropic Bridge Decks
by Hanan Akad, Abdul Qader Melhem and George Wardeh
Symmetry 2025, 17(11), 1934; https://doi.org/10.3390/sym17111934 - 11 Nov 2025
Abstract
This study investigates the mechanical behavior and fatigue performance of orthotropic steel bridge decks, with a focus on rib-to-deck welded connections and the impact of geometric symmetry on stress distribution. Two full-scale models with full-penetration butt welds were tested under static compression loads, [...] Read more.
This study investigates the mechanical behavior and fatigue performance of orthotropic steel bridge decks, with a focus on rib-to-deck welded connections and the impact of geometric symmetry on stress distribution. Two full-scale models with full-penetration butt welds were tested under static compression loads, yielding failure forces of 27 kN (experimental) and 26 kN (analytical), with only a 3% difference. Finite element simulations using ANSYS 16.1 validated these results and enabled parametric studies. Rib plate thicknesses ranging from 5 mm to 9 mm were analyzed to assess their influence on stress distribution and deformation. The geometric ratio h′/tr, which reflects the symmetry of the trapezoidal rib web, was found to be a critical factor in stress behavior. At h′/tr = 38 (tr = 7 mm), compressive and tensile stresses are balanced, demonstrating a symmetric stress field; at h′/tr = 33 (tr = 8 mm), and fatigue performance at the RDW root drops by 47%. Increasing h′/tr improves fatigue life by increasing the number of load cycles to failure. Stress contours revealed that compressive stress concentrates in the rib plate above the weld toes, while tensile stress localizes at the RDW root. The study highlights how symmetric geometric configurations contribute to balanced stress fields and improved fatigue resistance. Multiple linear regression analysis (SPSS-25) produced predictive equations linking stress values to applied load and geometry, offering a reliable tool for estimating stress without full-scale simulations. These findings underscore the importance of optimizing h′/tr and leveraging structural symmetry to enhance resilience and fatigue resistance in welded joints. This research provides practical guidance for improving the design of orthotropic steel bridge decks and contributes to safer, longer-lasting infrastructure. Full article
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57 pages, 8810 KB  
Review
Review of Failure Mechanisms of Steel Wire Ropes Under Heavy-Load Conditions and the Anti-Friction Effects of Gel-like Grease
by Han Peng, Yihao Zhang, Linjian Shangguan, Minzhang Zhao, Bing Li, Leijing Yang and Yannan Liu
Gels 2025, 11(11), 900; https://doi.org/10.3390/gels11110900 - 10 Nov 2025
Viewed by 5
Abstract
The failure behavior of steel wire ropes under heavy load conditions is a complex system involving the interaction of mechanical damage, lubrication status, and detection technology. Despite numerous studies, the existing literature seriously lacks a systematic framework to correlate the structural integrity and [...] Read more.
The failure behavior of steel wire ropes under heavy load conditions is a complex system involving the interaction of mechanical damage, lubrication status, and detection technology. Despite numerous studies, the existing literature seriously lacks a systematic framework to correlate the structural integrity and deformation behavior of gel-like grease and its central role in suppressing the critical failure modes (wear, fatigue, corrosion) of steel wire ropes. This review aims to fill this critical knowledge gap. By critically synthesizing existing studies, this paper explains for the first time how the microstructural evolution and rheological behavior of gel-like grease can ultimately determine the macroscopic failure process and life of steel wire ropes by influencing the interfacial tribological processes. We further demonstrate, based on the understanding of the above mechanism, how to optimize the detection strategy and design high-performance gel-like greases for specific working conditions. Ultimately, this work not only provides a unified perspective for understanding the system reliability of steel wire ropes but also lays a solid theoretical foundation for the future development of intelligent mechanism-based lubrication and predictive maintenance technologies. Full article
(This article belongs to the Section Gel Chemistry and Physics)
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16 pages, 2505 KB  
Article
Optimization of the Hard Anodizing Process in Acidic Baths on AA6063 Aluminum Alloy Using Response Surface Methodology
by José Cabral-Miramontes, Citlalli Gaona-Tiburcio, Erick Maldonado-Bandala, Lino Juarez-Alejandro, Miguel Angel Baltazar-Zamora, Francisco Estupiñan-Lopez, Laura Landa-Ruiz, Javier Olguin-Coca, Luis Daimir Lopez-Leon, Demetrio Nieves-Mendoza, Jesus Manuel Jaquez-Muñoz and Facundo Almeraya-Calderon
Coatings 2025, 15(11), 1306; https://doi.org/10.3390/coatings15111306 - 9 Nov 2025
Viewed by 189
Abstract
The characteristics of aluminum alloys make them the most extensively used material in the aerospace sector. Aluminum, in a natural way, when interacting with oxygen, forms a protective layer of aluminum oxide, Al2O3, that enhances its properties, for example, [...] Read more.
The characteristics of aluminum alloys make them the most extensively used material in the aerospace sector. Aluminum, in a natural way, when interacting with oxygen, forms a protective layer of aluminum oxide, Al2O3, that enhances its properties, for example, resistance to corrosion and fatigue. This work aims to optimize the anodizing process by identifying the optimum values and combination of factors that allow the formation of an alumina layer with a thickness of 12 µm and the maximum Vickers microhardness. The parameters to be evaluated will include time, current density, and sulfuric acid concentration, which were considered variables at two levels: 15 and 20 min, 2.5 and 3.5 A/dm2, and 180 and 350 g/L, respectively. We used the response surface methodology (RSM) with a composite central design (CCD). The results of the optimization MSR reveal that to obtain the optimum Type III hard anodizing on AA6063 aluminum alloy with a target thickness of 11.85 µm and a Vickers microhardness of 297.14, a combination consisting of 15 min, 2.55 A/dm2, and 333.15 g/L of H2SO4 is required. Full article
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18 pages, 3088 KB  
Article
Numerical Study on Wall-Thickness Deformation of Flexible Risers Under Combined Internal–External Flows
by Zihan Sun, Jianguo Lin, Dong Wang and Yanni Hao
Fluids 2025, 10(11), 290; https://doi.org/10.3390/fluids10110290 - 7 Nov 2025
Viewed by 154
Abstract
Wall-thickness deformation is a critical indicator of fatigue risk in flexible risers exposed to vortex-induced vibration (VIV), especially under combined internal and external flow conditions. This study examines the spanwise evolution and distribution of wall-thickness deformation in a riser traversing air and water. [...] Read more.
Wall-thickness deformation is a critical indicator of fatigue risk in flexible risers exposed to vortex-induced vibration (VIV), especially under combined internal and external flow conditions. This study examines the spanwise evolution and distribution of wall-thickness deformation in a riser traversing air and water. The effects of external flow velocity, internal flow velocity, and internal fluid density on in-line (IL) and cross-flow (CF) wall deformation are systematically analyzed at characteristic positions. The results show that wall deformation exhibits strong spatial variability and media property dependence: IL deformation in the air-exposed segment is amplified under lock-in conditions due to lower damping, while the submerged segment experiences consistently larger deformation driven by added-mass effects. Internal flow influences wall-thickness response in a non-monotonic manner, and increased internal fluid density suppresses deformation while shifting the dominant frequency. These findings demonstrate that wall-thickness deformation is a sensitive and integrative response to fluid–structure interaction, offering a direct basis for identifying high-risk zones and improving fatigue-resistant design in deep-sea riser systems. Full article
(This article belongs to the Special Issue Pipe Flow: Research and Applications, 2nd Edition)
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23 pages, 2795 KB  
Article
Research on Position-Tracking Control Method for Fatigue Test Bed of Absorber Based on SCHO and Fuzzy Adaptive LADRC
by Muzhi Zhu, Zhilei Chen, Xingrong Huang, Xujie Zhang and Chao Xun
Machines 2025, 13(11), 1026; https://doi.org/10.3390/machines13111026 - 6 Nov 2025
Viewed by 240
Abstract
A collaborative control strategy combining the hyperbolic sine-cosine optimization (SCHO) algorithm with fuzzy adaptive linear active disturbance rejection control is proposed to address the nonlinearity and uncertainties in the hydraulic position servo system of shock absorber test benches. First, based on the dynamic [...] Read more.
A collaborative control strategy combining the hyperbolic sine-cosine optimization (SCHO) algorithm with fuzzy adaptive linear active disturbance rejection control is proposed to address the nonlinearity and uncertainties in the hydraulic position servo system of shock absorber test benches. First, based on the dynamic characteristics of the shock absorber fatigue test bench and the tested shock absorber, a linearized model of the valve-controlled hydraulic cylinder and its load was established. The coupling mechanism of system parameter perturbation and disturbance was also analyzed. A third-order LADRC (Linear Active Disturbance Rejection Control) was designed considering the linear model characteristics of the test bench hydraulic servo system model to quickly estimate internal system disturbances and perform real-time compensation. Secondly, a multi-objective optimization function was constructed by integrating system performance indicators and incorporating controller and observer bandwidths into the optimization objectives. The SCHO algorithm was used for the global search and optimization of key LADRC parameters. To enhance the controller’s adaptive capability of modeling uncertainties and external disturbances, a fuzzy adaptive module was introduced to adjust control gains online according to errors and their rates of change, further improving system robustness and dynamic performance. The results show that compared with traditional PID, under different working conditions, the proposed method reduced the maximum tracking error, overshoot, and system response time by an average of 45%, from 15% to 5%, and by approximately 30%, respectively. Meanwhile, the parameter combination obtained via SCHO effectively avoids the limitations of manual parameter tuning, significantly improving control accuracy and energy utilization. The simulation results indicate that this method can significantly enhance position-tracking accuracy compared with traditional LADRC, providing an effective solution for position-tracking control in hydraulic servo testing systems. Full article
(This article belongs to the Section Automation and Control Systems)
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23 pages, 18157 KB  
Article
Proportional Multiaxial Fatigue Behavior and Life Prediction of Laser Powder Bed Fusion Ti-6Al-4V with Critical Plane-Based Building Direction Variations
by Tian-Hao Ma, Yu-Xin Wang, Wei Zhang, Jian-Ping Zhao and Chang-Yu Zhou
Materials 2025, 18(21), 5056; https://doi.org/10.3390/ma18215056 - 6 Nov 2025
Viewed by 242
Abstract
Laser powder bed fusion (L-PBF) is an additive manufacturing technique that enables the fabrication of complex geometries through a layer-by-layer approach, overcoming limitations of conventional manufacturing. In this study, multiaxial low-cycle fatigue (MLCF) tests were conducted on L-PBF Ti-6Al-4V (Ti64) specimens built in [...] Read more.
Laser powder bed fusion (L-PBF) is an additive manufacturing technique that enables the fabrication of complex geometries through a layer-by-layer approach, overcoming limitations of conventional manufacturing. In this study, multiaxial low-cycle fatigue (MLCF) tests were conducted on L-PBF Ti-6Al-4V (Ti64) specimens built in four different orientations, selected based on critical plane orientations identified from rolled titanium. Under proportional strain-controlled loading, the cyclic softening behavior, mean stress response, and fracture mechanisms of the material were systematically investigated. The results show that L-PBF Ti64 exhibits a three-stage softening characteristic (continuous softening, stable, and rapid softening). Fatigue cracks primarily initiate from inner-surface lack-of-fusion defects. Crack propagation shows cleavage and quasi-cleavage characteristics with tearing ridges, river patterns, and multi-directional striations. Proposed KBMP life prediction model, incorporating λ and building direction parameters, was developed. The KBMP-λ model demonstrates optimal accuracy, providing a reliable tool for the design of L-PBF titanium components subjected to complex multiaxial fatigue loading with relative errors within 20%. Full article
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17 pages, 1355 KB  
Article
Effect of a 90-Minute Nap at Different Times of the Day on Physical Performance, Psycho-Cognitive Responses, and Perceived Recovery in Trained Youth Male Athletes
by Arwa Jebabli, Slaheddine Delleli, Nourhène Mahdi, Khouloud Ben Maaoui, Juan Del Coso, Hamdi Chtourou, Luca Paolo Ardigò and Ibrahim Ouergui
Sports 2025, 13(11), 395; https://doi.org/10.3390/sports13110395 - 6 Nov 2025
Viewed by 642
Abstract
Napping is recognized as a strategy to enhance athletic performance. However, the optimal timing and duration for maximizing its benefits remain unclear. This study investigated the effects of a 90 min nap at different times on physical performance, psycho-cognitive responses, and perceived recovery [...] Read more.
Napping is recognized as a strategy to enhance athletic performance. However, the optimal timing and duration for maximizing its benefits remain unclear. This study investigated the effects of a 90 min nap at different times on physical performance, psycho-cognitive responses, and perceived recovery in trained youth male athletes. Fourteen athletes (18 ± 1 years) completed four conditions in a randomized crossover design: (1) No-nap-13h, (2) No-nap-15h, (3) Nap-13h, and (4) Nap-15h. After each condition, athletes performed a 5 m shuttle run test (5mSRT) and were assessed on best distance (BD), total distance (TD), and fatigue index (FI). Ratings of perceived exertion (RPE) were recorded after each 5mSRT repetition, whereas muscle soreness (DOMS) and recovery (PRS) were assessed post-test and 24 h later. The digit cancelation test (DCT), feeling scale (FS), Stanford Sleepiness Scale (SSS), and Hooper Questionnaire evaluated sleep quality and psycho-cognitive state. Results showed that the athletes felt greater sleepiness before Nap-15h and after Nap-13h versus the no-nap conditions. TD was higher in Nap-13h than Nap-15h (p = 0.001) and No-nap-15h (p = 0.0009). BD was higher in Nap-13h versus No-nap-15h and No-nap-13h, while RPE was higher in Nap-13h versus No-nap-13 h, Nap-15h, and No-nap-15h (all, p < 0.05). DCT scores were also higher in Nap-13h. No significant effects were found for FI, FS, or Hooper. In conclusion, a 90 min nap at 13:00 was more effective than a later nap or no nap in improving performance and recovery, suggesting benefits for afternoon training or competitions. Full article
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23 pages, 5476 KB  
Article
SMA-Driven Assistive Hand for Rehabilitation Therapy
by Grace Mayhead, Megan Rook, Rosario Turner, Owen Walker, Nabila Naz and Soumya K. Manna
Sensors 2025, 25(21), 6782; https://doi.org/10.3390/s25216782 - 5 Nov 2025
Viewed by 584
Abstract
Home-based rehabilitation supports neuromuscular patients while minimising the need for extensive clinical supervision. Due to a growing number of stroke survivors, this approach appears to be more practical for patients across diverse demographics. Although existing hardware-based assistive devices are pretty common, they have [...] Read more.
Home-based rehabilitation supports neuromuscular patients while minimising the need for extensive clinical supervision. Due to a growing number of stroke survivors, this approach appears to be more practical for patients across diverse demographics. Although existing hardware-based assistive devices are pretty common, they have limitations in terms of usability, wearability, and safety, as well as other technical constraints such as bulkiness and torque-to-weight ratios. To overcome these issues, soft actuator–based assistance prioritises user safety and ergonomics, as it is more wearable and lightweight, offering overall support while reducing the social stigma associated with disability. Among the existing soft actuation techniques and related materials, shape memory alloys (SMA) present a feasible option, offering current-controlled actuation and compatibility with integration into flexible textiles, thereby enhancing the wearability of the device. This paper presents a compact, SMA-driven assistive device designed to support natural motion, reduce muscle fatigue, and enable daily therapy. Embedded in a glove, the device allows mirrored control, where one hand’s movement assists the other, using flex sensors for feedback. The functionality of the electromyography (EMG) sensor is also used to evaluate the activation of the SMA wire; however, it is not employed for detecting individual finger motions in the assistive hand. Polyurethane foam insulation minimises thermal effects while maintaining lightweight wearability. Experimental results demonstrate a reduction in actuation time at higher voltages and the effective lifting of light to moderate weights. The device shows strong potential for affordable, home-based rehabilitation and everyday assistance. Full article
(This article belongs to the Special Issue Sensing and AI: Advancements in Robotics and Autonomous Systems)
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12 pages, 668 KB  
Article
Effects of Combined Repeated Sprint and Large-Sided Game Training on Physical Performance in Elite U20 Soccer Players: A Randomised Controlled Trial
by Mehdi Ben Brahim, Bekir Erhan Orhan, Hussain Yasin and Shaher A. I. Shalfawi
Sports 2025, 13(11), 394; https://doi.org/10.3390/sports13110394 - 5 Nov 2025
Viewed by 412
Abstract
Background: The purpose of the present study was to investigate the impact of a combined Repeated Sprint Training (RST) with Large-Sided Soccer Games (LSSG) on soccer players’ physical performance indicators. Methods: A randomised controlled trial protocol was designed and implemented to examine the [...] Read more.
Background: The purpose of the present study was to investigate the impact of a combined Repeated Sprint Training (RST) with Large-Sided Soccer Games (LSSG) on soccer players’ physical performance indicators. Methods: A randomised controlled trial protocol was designed and implemented to examine the effects of an 8-week training programme on the physical performance of U20 national team soccer players. Participants were randomly assigned after matching them based on their pre-test results from a 30 m sprint to one of two groups: an experimental group (EG; n = 16) and a control group (CG; n = 10). The EG took part in two extra training sessions per week, which included RST and LSSG, whereas the CG stuck to their usual training routine. Sprint, Repeated sprint ability (RSA), vertical jump, the New Multi-Change of Direction Agility Test (NMAT), and the 15 m ball dribbling agility test performances were assessed. Results: The main findings from this study indicate that the EG showed statistically significant improvements in short sprint performance (5 m), vertical jump height (SJ and CMJ), agility (NMAT), RSA, and fatigue tolerance, with moderate to large effect sizes. The CG showed no statistically significant changes, though some small to moderate effect sizes were observed. Conclusions: The findings suggest that this hybrid method has the potential to produce improvements in specific performance domains, particularly agility and fatigue tolerance, beyond what may be expected from regular soccer training alone. Full article
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31 pages, 3565 KB  
Review
Overview: A Comprehensive Review of Soft Wearable Rehabilitation and Assistive Devices, with a Focus on the Function, Design and Control of Lower-Limb Exoskeletons
by Weilin Guo, Shiv Ashutosh Katiyar, Steve Davis and Samia Nefti-Meziani
Machines 2025, 13(11), 1020; https://doi.org/10.3390/machines13111020 - 5 Nov 2025
Viewed by 778
Abstract
With the global ageing population and the increasing prevalence of mobility impairments, the demand for effective and comfortable rehabilitation and assistive solutions has grown rapidly. Soft exoskeletons have emerged as a key direction in the development of wearable rehabilitation devices. This review examines [...] Read more.
With the global ageing population and the increasing prevalence of mobility impairments, the demand for effective and comfortable rehabilitation and assistive solutions has grown rapidly. Soft exoskeletons have emerged as a key direction in the development of wearable rehabilitation devices. This review examines how these systems are designed and controlled, as well as how they differ from the rigid exoskeletons that preceded them. Made from flexible fabrics and lightweight components, soft exoskeletons use pneumatic or cable mechanisms to support movement while keeping close contact with the body. Their compliant structure helps to reduce joint stress and makes them more comfortable for long periods of use. The discussion in this paper covers recent work on lower-limb designs, focusing on actuation, power transmission, and human–robot coordination. It also considers the main technical barriers that remain, such as power supply limits, the wear and fatigue of soft materials, and the challenge of achieving accurate tracking performance, low latency, and resilience to external disturbances. Studies reviewed here show that these systems help users regain functionality and improve rehabilitation, while also easing caregivers’ workload. The paper ends by outlining several priorities for future development: lighter mechanical layouts, better energy systems, and adaptive control methods that make soft exoskeletons more practical for everyday use as well as clinical therapy. Full article
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11 pages, 1744 KB  
Proceeding Paper
Ergonomics Interventions in the Case of Automotive Manufacturing for Improving Performance and Well-Being
by Innocent Fana Ndlovu and Kapil Gupta
Eng. Proc. 2025, 114(1), 7; https://doi.org/10.3390/engproc2025114007 - 4 Nov 2025
Viewed by 343
Abstract
Ergonomics plays a significant role in the industrial workplaces by optimizing process efficiency while considering well-being of operators or workers. In the present case, an ergonomic study was conducted in an automotive manufacturing firm. There were discomfort- and fatigue-related complaints from workers engaged [...] Read more.
Ergonomics plays a significant role in the industrial workplaces by optimizing process efficiency while considering well-being of operators or workers. In the present case, an ergonomic study was conducted in an automotive manufacturing firm. There were discomfort- and fatigue-related complaints from workers engaged in the assembly and manual material handling operations. A thorough investigation was conducted using Body Parts Symptoms Survey (BPSS) and RULA, after discussing with the workers and observing the operations. Immediate ergonomics interventions and related issues have been identified and a new workstation with improved design was fabricated to minimize the ergonomic issues. Workers reported improvement in comfort level upon working on ergonomically sound workstations. Regular ergonomic assessments and continuous improvement with modification in workstations and processing techniques have been recommended to maintain a safe and productive workplace. Full article
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17 pages, 5066 KB  
Article
Software System for Thrust Prediction and Preliminary Engineering Design of Aircraft Using Visual Recognition and Flight Parameters
by Juan Du, Senxin Mao, Rui Wang, Yue Ma, Mengchuang Zhang and Zhiping Yin
Appl. Sci. 2025, 15(21), 11770; https://doi.org/10.3390/app152111770 - 4 Nov 2025
Viewed by 282
Abstract
Accurate estimation of engine thrust and overload is crucial for ensuring structural integrity and optimizing the aircraft’s life-cycle design. To address this issue, this study develops an integrated thrust and load prediction framework that combines vision-based flight maneuver recognition with an improved transformer-based [...] Read more.
Accurate estimation of engine thrust and overload is crucial for ensuring structural integrity and optimizing the aircraft’s life-cycle design. To address this issue, this study develops an integrated thrust and load prediction framework that combines vision-based flight maneuver recognition with an improved transformer-based deep learning model (YOLO), leveraging measured flight parameters. After maneuver recognition, the model achieves a mean absolute error of 1.86 and R2 of 0.97 in prediction. The framework is implemented via a Python-based software system with a MySQL database, supporting functionalities including thrust/load prediction, trajectory visualization, and performance evaluation. Comparative experiments demonstrate that the framework achieves an average maneuver recognition accuracy of 81.06%, outperforming the existing PLR-PIP and DTW methods. This approach provides high-precision and reliable thrust data as well as tool support for real-time thrust estimation, fatigue life assessment, and flight safety risk prevention. Full article
(This article belongs to the Section Aerospace Science and Engineering)
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