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Keywords = heavy tractor semi-trailer

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21 pages, 1899 KB  
Article
Possibilities for Reducing the Energy Consumption of Heavy-Duty Vehicles
by Leon Prochowski and Damian Cegłowski
Energies 2026, 19(5), 1167; https://doi.org/10.3390/en19051167 - 26 Feb 2026
Viewed by 377
Abstract
Data collected by Eurostat indicate that road transport of large loads is dominated by tractor units with semi-trailers. Furthermore, road transport accounts for a significant and growing participation in greenhouse gas emissions. In Poland, there were 567,800 tractor units in 2023. Their high [...] Read more.
Data collected by Eurostat indicate that road transport of large loads is dominated by tractor units with semi-trailers. Furthermore, road transport accounts for a significant and growing participation in greenhouse gas emissions. In Poland, there were 567,800 tractor units in 2023. Their high intensity of use and energy consumption have made them the focus of numerous studies aimed at reducing fuel consumption and exhaust emissions. Analysing energy consumption and identifying reduction strategies leads to lower operating costs for transport companies, yielding both social and economic benefits. The aim of the research was to conduct a detailed analysis of the trip profiles (velocity, routes) of actual transport tasks and to identify opportunities for reducing energy consumption in regional heavy-duty transport. Based on the research and calculations performed, a practical method for reducing energy consumption and exhaust emissions was established. The proposed approach allows for a reduction in energy consumption by up to 13.75%, fuel consumption by up to 12.16%, and exhaust emissions by up to 12.11–12.16% (depending on the component) in a short period of time and without additional investment. Full article
(This article belongs to the Section A: Sustainable Energy)
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19 pages, 3418 KB  
Article
Effect of Performance Packages on Fuel Consumption Optimization in Heavy-Duty Diesel Vehicles: A Real-World Fleet Monitoring Study
by Maria Antonietta Costagliola, Luca Marchitto, Marco Piras and Alessandra Berra
Energies 2025, 18(20), 5542; https://doi.org/10.3390/en18205542 - 21 Oct 2025
Cited by 1 | Viewed by 2755
Abstract
In line with EU decarbonization targets for the heavy-duty transport sector, this study proposes an analytical methodology to assess the impact of diesel performance additives on fuel consumption in Euro 6 heavy-duty vehicles, the prevailing standard in the circulating European road tractor fleet. [...] Read more.
In line with EU decarbonization targets for the heavy-duty transport sector, this study proposes an analytical methodology to assess the impact of diesel performance additives on fuel consumption in Euro 6 heavy-duty vehicles, the prevailing standard in the circulating European road tractor fleet. A fleet of five N3-category road tractors equipped with tanker semi-trailers was monitored over two phases. During the first 10-month baseline phase, the vehicles operated with standard EN 590 diesel (containing 6–7% FAME); in the second phase, they used a commercially available premium diesel containing performance-enhancing additives. Fuel consumption and route data were collected using a GPS-based system interfaced with the engine control unit via the OBD port and integrated with the fleet tracking platform. After applying data filtering to exclude low-quality or non-representative trips, a 1% reduction in fuel consumption was observed with the use of fuel with additives. Route-level analysis revealed higher savings (up to 5.1%) in high-load operating conditions, while most trips showed improvements between −1.6% and −3.4%. Temporal analysis confirmed the general trend across varying vehicle usage patterns. Aggregated fleet-level data proved to be the most robust approach to mitigate statistical variability. To evaluate the potential impact at scale, a European scenario was developed: a 1% reduction in fuel consumption across the 6.75 million heavy-duty vehicles in the EU could yield annual savings of 2 billion liters of diesel and avoid approximately 6 million tons of CO2 emissions. Even partial adoption could lead to meaningful environmental benefits. Alongside emissions reductions, fuel additives also offer economic value by lowering operating costs, improving engine efficiency, and reducing maintenance needs. Full article
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23 pages, 4895 KB  
Article
On Trade-Off Relationship between Static and Dynamic Lateral Stabilities of Articulated Heavy Vehicles
by Tarun Sharma and Yuping He
Designs 2024, 8(5), 103; https://doi.org/10.3390/designs8050103 - 14 Oct 2024
Cited by 3 | Viewed by 3012
Abstract
Articulated heavy vehicles exhibit poor lateral stability, which may lead to unstable motion modes, e.g., trailer-sway and jackknifing, causing severe accidents. Varying relevant vehicle parameters improves the static stability but degrades the dynamic stability. The past studies focused either on the static or [...] Read more.
Articulated heavy vehicles exhibit poor lateral stability, which may lead to unstable motion modes, e.g., trailer-sway and jackknifing, causing severe accidents. Varying relevant vehicle parameters improves the static stability but degrades the dynamic stability. The past studies focused either on the static or dynamic stability alone. However, little attention has been paid to exploring the trade-off between the static and dynamic stabilities. To gain design insights for active safety systems for AHVs, this article studies this trade-off systematically. To this end, a systematic method is proposed to conduct the linear stability and trade-off analysis. To implement and demonstrate the proposed method, a linear three-degrees-of-freedom yaw-plane model is generated to represent a tractor/semi-trailer. A trade-off analysis is conducted considering two tractor rear-axle configurations and three trailer payload arrangements. In each case, simulation is performed in both steady-state and transient testing maneuvers. To validate the linear stability analysis based on the linear yaw-plane model, two nonlinear TruckSim models are introduced, and the corresponding simulation is conducted. Insightful understanding of the trade-off is gained through analyzing the simulation results, and the linear stability analysis will provide valuable guidelines for the design and development of active safety systems for AHVs. Full article
(This article belongs to the Section Vehicle Engineering Design)
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22 pages, 6672 KB  
Article
Evaluation of Dynamic Load Reduction for a Tractor Semi-Trailer Using the Air Suspension System at all Axles of the Semi-Trailer
by Dang Viet Ha, Vu Van Tan, Vu Thanh Niem and Olivier Sename
Actuators 2022, 11(1), 12; https://doi.org/10.3390/act11010012 - 5 Jan 2022
Cited by 12 | Viewed by 6053
Abstract
The air suspension system has become more and more popular in heavy vehicles and buses to improve ride comfort and road holding. This paper focuses on the evaluation of the dynamic load reduction at all axles of a semi-trailer with an air suspension [...] Read more.
The air suspension system has become more and more popular in heavy vehicles and buses to improve ride comfort and road holding. This paper focuses on the evaluation of the dynamic load reduction at all axles of a semi-trailer with an air suspension system, in comparison with the one using a leaf spring suspension system on variable speed and road types. First, a full vertical dynamic model is proposed for a tractor semi-trailer (full model) with two types of suspension systems (leaf spring and air spring) for three axles at the semi-trailer, while the tractor’s axles use leaf spring suspension systems. The air suspension systems are built based on the GENSYS model; meanwhile, the remaining structural parameters are considered equally. The full model has been validated by experimental results, and closely follows the dynamical characteristics of the real tractor semi-trailer, with the percent error of the highest value being 6.23% and Pearson correlation coefficient being higher than 0.8, corresponding to different speeds. The survey results showed that the semi-trailer with the air suspension system can reduce the dynamic load of the entire field of speed from 20 to 100 km/h, given random road types from A to F according to the ISO 8608:2016 standard. The dynamic load coefficient (DLC) with the semi-trailer using the air spring suspension system can be reduced on average from 14.8% to 29.3%, in comparison with the semi-trailer using the leaf spring suspension system. Full article
(This article belongs to the Special Issue Vehicle Modeling and Control)
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18 pages, 7481 KB  
Article
Numerical Investigation on Handling Stability of a Heavy Tractor Semi-Trailer under Crosswind
by Qianwen Zhang, Chuqi Su, Yi Zhou, Chengcai Zhang, Jiuyang Ding and Yiping Wang
Appl. Sci. 2020, 10(11), 3672; https://doi.org/10.3390/app10113672 - 26 May 2020
Cited by 36 | Viewed by 6437
Abstract
Due to the large lateral area of the trailer and variable road conditions, the handling stability of a heavy tractor semi-trailer under crosswind is very important for road safety. In this present work, numerical simulation is performed to study the crosswind effects on [...] Read more.
Due to the large lateral area of the trailer and variable road conditions, the handling stability of a heavy tractor semi-trailer under crosswind is very important for road safety. In this present work, numerical simulation is performed to study the crosswind effects on handling stability of a tractor semi-trailer. The aerodynamic characteristics of the tractor semi-trailer under different crosswind were computed by computational fluid dynamics (CFD). Then, mathematical models to reveal the relationship between the aerodynamic forces and crosswind were constructed to serve as inputs of the multi-body dynamics to analyze the handling stability under crosswind. The performance of crosswind stability is evaluated by the response of lateral acceleration, yaw rate and the lateral displacement. The lateral acceleration and yaw rate were decreased by a maximum of 14.6% and 16.5% compared to the truck without the deflector, which showed that the crosswind aerodynamics and stability were obviously improved. Full article
(This article belongs to the Section Mechanical Engineering)
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