Search Results (91)

Carbon-based materials have emerged as promising biomaterials due to their biocompatibility and inherent antibacterial properties. Carbyne, a unique allotrope of carbon, characterized by sp-hybridized carbons forming alternating single and triple bonds, exhibits exceptional toughness. Herein, we explore the potential of carbyne-enriched plasma coatings for antibacterial applications in conjunction with micro- and nano-textured polymeric surfaces. We investigate and characterize carbyne-enriched plasma coatings onto superhydrophilic or superhydrophobic poly (methyl methacrylate) (PMMA) plasma micro-nanotextured surfaces. Our analysis evaluates the wetting properties and durability of these surfaces, particularly in liquid immersion conditions. The integration of carbyne-enriched plasma coatings serves a dual purpose: it enhances the chemical bactericidal action and protects surface micro-nanostructures from deformation due to capillary forces thanks to the material’s innate toughness. The results show that the micro-nanotextured and carbyne-enriched coated PMMA surfaces exhibit a significant bactericidal activity as expressed by a bactericidal index of approximately 50%, owing to the combined effect of both the surface topography and the plasma-deposited carbyne coating. Full article

Polychrome paintings on wooden artifacts are vital elements of cultural heritage, where plant-derived binders play a crucial role in color formation and durability. This study aims to systematically compare the chemical, optical, and surface characteristics of two traditional natural adhesives—acacia gum (AG) and tragacanth gum (TG)—to better understand their influence on the preservation and reproduction of wood-supported polychrome coatings. Fourier-transform infrared spectroscopy (FTIR) confirmed their polysaccharide-rich structures, with distinct ester and glycosidic linkages, while rheological tests demonstrated that TG exhibited higher viscosity at 1–3% concentrations, whereas AG showed a sharper increase at 5%, reflecting different molecular architectures. Colorimetric analysis combined with two-way ANOVA revealed that gum type significantly influenced color development in blue and red coatings (p < 0.001), while yellow and green coatings remained largely unaffected. Gum concentration (1–5%) generally showed no significant effect on color. All coatings exhibited a matte appearance (<3 GU), with statistical analysis indicating that gloss was mainly determined by pigment particle distribution rather than adhesive type. Surface roughness increased notably with gum concentration (p < 0.001), demonstrating that binder content strongly affects coating microtexture. Overall, pigment type was the dominant factor for color, whereas gum concentration critically influenced surface morphology. These findings provide practical guidance for optimizing natural adhesives in the conservation of traditional polychrome artifacts. Full article

Polyethylene terephthalate (PET) is widely used in food packaging, biomedical, and optical applications, but its inherent wettability limitations can hinder its performance in extreme environments. To this end, several methods have been developed to improve PET wetting properties. Yet, most of the methods proposed are wet and involve the use of chemical reagents, whereas, in most of the dry-based methods, such as plasma-based methods, which can easily tune the wetting properties of polymeric materials such as PET, achieving long-term stability, especially in extreme wetting states (superhydrophilicity and superhydrophobicity), remains a challenge. In this work, oxygen plasma etching is used to micro-nanotexture thin and, therefore, flexible PET films (thickness: 50 μm) for three different time durations of 4, 6, and 12 min followed by a C₄F₈ plasma deposition of a hydrophobic film or a hydrophilic poly (ethylene glycol) coating depending on the wettability profile targeted. Using this dry and, therefore, “green” and simple two step method, durable superhydrophilic and superhydrophobic surfaces that last for at least one year have been successfully realized. Finally, it is also shown that wetting control can be achieved without significantly affecting the inherent optical properties of the PET film (texturing duration up to 6 min), highlighting the multifunctionality of the plasma micro-nanotextured PET film. Full article

Pine wood has a natural, rustic, and environmentally friendly style and is used in a large number of applications in the furniture industry. However, its soft and porous texture makes it susceptible to bacteria, mould, and other micro-organisms. Pine wood was selected as the test substrate, and tea tree essential oil@chitosan (TTO@CS) microcapsules with emulsifier concentrations of 4%, 5%, and 6% were added to the waterborne topcoat at a content of 1%–9% (in 2% intervals) to investigate their effect on the surface coating properties of pine wood. With the increase in microcapsule content, there was an overall increase in colour difference and light loss rate of pine wood surface coating, and the reflectance showed an increase and then decrease. The overall performance of the pine wood surface coatings containing 7% of 13# microcapsules was found to be excellent: the antimicrobial activity of the coatings was 62.58% for Escherichia coli and 61.29% for Staphylococcus aureus after 48 h, and the antimicrobial activity of the coatings was 40.14% for Escherichia coli and 38.89% for Staphylococcus aureus after 4 months. The colour difference in the coating was 2.37, and the light loss was 63.71%. The reflectance value was found to be 0.6860, while the hardness was determined to be 2H and the adhesion class was categorised as one. The impact resistance class was determined to be three, while the roughness was measured at 1.320 μm. The waterborne coating on the surface of pine wood was modified by microencapsulation technology with the objective of enhancing the antimicrobial properties of pine wood and expanding its scope of application. Full article

As manufacturing demands for challenging-to-machine metallic materials continue to evolve, the performance of cutting tools has emerged as a critical limiting factor. The synergistic application of micro-texture and coating in cutting tools can improve various properties. For the processing of existing micro-texture, because of the fast cooling and heating processing method of laser, there are defects such as remelted layer stacking and micro-cracks on the surface after processing. This study introduces a preheating-assisted technology aimed at optimizing the milling performance of textured coated tools. A milling test platform was established to evaluate the performance of these tools on titanium alloys under thermally assisted conditions. The face-centered cubic response surface methodology, as part of the central composite design (CCD) experimental framework, was employed to investigate the interaction effects of micro-texture preparation parameters and thermal assistance temperature on milling performance. The findings indicate a significant correlation between thermal assistance temperature and tool milling performance, suggesting that an appropriately selected thermal assistance temperature can enhance both the milling efficiency of the tool and the surface quality of the titanium alloy. Utilizing the response surface methodology, a multi-objective optimization of the textured coating tool-preparation process was conducted, resulting in the following optimized parameters: laser power of 45 W, scanning speed of 1576 mm/s, the number of scans was 7, micro-texture spacing of 130 μm, micro-texture diameter of 30 μm, and a heat-assisted temperature of 675.15 K. Finally, the experimental platform of optimization results is built, which proves that the optimization results are accurate and reliable, and provides theoretical basis and technical support for the preparation process of textured coating tools. It is of great significance to realize high-precision and high-quality machining of difficult-to-machine materials such as titanium alloy. Full article

Low-surface-energy and wettability-based antifouling coatings have garnered increasing attention in marine applications owing to their environmentally friendly characteristics. However, their limited functionality often results in suboptimal long-term antifouling performance, particularly under dynamic marine conditions. To address these limitations, a polydimethylsiloxane (PDMS)-based slippery (PSL) coating was fabricated on TC4 titanium alloy by integrating surface silanization via (3-Aminopropyl)triethoxysilane (APTES), antimicrobial Ag-TiO₂ nanoparticles, laser-induced hierarchical microtextures, and silicone oil infusion. The resulting PSL coating exhibited excellent oil retention and stable interfacial slipperiness even after thermal aging. Compared with bare TC4, low-surface-energy Ag-containing coatings, Ag-containing superhydrophobic coatings, and conventional slippery liquid-infused porous surfaces (SLIPS), the PSL coating demonstrated markedly superior resistance to protein adsorption, bacterial attachment, and diatom settlement, indicating an enhanced synergistic antifouling effect. Furthermore, it significantly reduced the diatom concentration in the surrounding medium without complete eradication, underscoring its eco-friendly and non-disruptive antifouling mechanism. This study offers a scalable, durable, and environmentally benign antifouling strategy for marine surface protection. Full article

Femtosecond laser micromachining was utilized to build up a micro-through-hole array into a sacrificial film, which was coated onto a copper specimen. This micro-through hole was shaped in the paraboloidal profile, with its micro-dimple on the interface between the copper substrate and the film. This profile was simply in correspondence with the laser energy profile. The array was used as a nucleation and growth site for nickel cluster deposition during wet plating. The micro-pillared unit cells nucleated at the micro-dimple and grew on the inside of the micro-through hole. After removing the sacrificial film, cleansing, and polishing, the nickel micro-pillar array was obtained, standing on the copper substrate. These unit cells and their alignments were measured through scanning electron microscopy and laser microscopy. Thermographic microscopy with FT-IR was utilized to measure the IR emittance as a function of wavelength. The focused areas were varied by controlling the aperture to analyze the effects of arrayed microtextures on the IR emittance. Full article

Friction and wear reduction in internal combustion engines are crucial for improving efficiency and durability. This study investigates the effect of microtextured surfaces on friction power loss in an engine’s piston ring-cylinder system. A numerical analysis was conducted on piston rings equipped with dimple-shaped microtextures using AVL Excite Piston & Rings, modelling a hard chromium-coated piston ring and a cast iron cylinder. The goal was to determine the optimal surface texture parameters that minimize friction power loss under typical urban driving conditions with SAE 0W-30 oil. A two-step Design of Experiments (DoE) approach was employed, where the first step involved mapping the effects of texture parameters, i.e., dimple depth (A = 0.5, 1, 1.5 µm), dimple distance (B = 120, 160, 240 µm), and dimple diameter (C = 50, 60, 70 µm), to identify influential factors. The second step aimed at locating a parameter configuration with minimal friction power loss. The results demonstrated that the optimized texture parameters can significantly reduce friction power loss. The lowest friction power loss of 8.96 W was achieved with a dimple depth of 2 µm, distance of 80 µm, and diameter of 60 µm, which contributed to an 8.3% improvement over the reference surface. The model built to describe the investigated texturing approach exhibited a strong correlation with an R² value of 0.93, and the deviation between predicted and measured values was below 1%. Future work will involve tribometer tests to experimentally validate the optimized parameters and confirm the simulation results. Full article

This research centers around cast steel 20Mn, which is the material utilized for the ear-picking roller of a corn harvester. The study delves into methods of enhancing its hydrophobicity and wear resistance. Fiber laser-processing technology was employed to fabricate pangolin bionic micro-textures on the material surface, and PVD technology was utilized to deposit a TiN coating. The wear resistance of the modified surface was investigated via the reciprocating dry sliding wear method, while its hydrophobicity was concurrently examined. The results demonstrate that the laser texturing technology and TiN coating managed to reduce the friction coefficient of the sample surface by 20% and 30.9%, respectively. This can be chiefly attributed to the significant effects of the modified surface in augmenting hardness, diminishing the contact area of the friction surface, lowering shear stress, and entrapping wear debris. When the pangolin texture and TiN coating work in concert, the abrasive and fatigue wear between the two surfaces is conspicuously mitigated, and the friction coefficient is reduced by 38.09%. Moreover, the experiment also reveals that a superhydrophobic surface can be achieved by fabricating the pangolin micro-textures. Full article

Today, the machining of heat-resistant alloys based on triple, quad, or penta equilibria high-entropy alloy systems of elements (ternary, quaternary, quinary iron-, titanium-, or nickel-rich alloys), including dual-phase by Gibb’s phase rule, steels of the austenite class, and nickel- and titanium-based alloys, are highly relevant for the airspace and aviation industry, especially for the production of gas turbine engines. Cutting tools in contact with those alloys should withstand intensive mechanical and thermal loads (tense state of 1.38·10⁸–1.54·10⁸ N/m², temperature up to 900–1200 °C). The most spread material for those tools is cutting ceramics based on oxides, nitrides of the transition and post-transition metals, and metalloids. This work considers the wear resistance of the cutting insert of silicon nitride with two unique development coatings — titanium–zirconium nitride coating (Ti,Zr)N and complex quad nitride coating with TiN content up to 70% (Ti,Al,Cr,Si)N with a thickness of 3.8–4.0 µm on which microtextures were produced by the assisted electric discharge machining with the electrode-tool of ø0.25 mm. The microtextures were three parallel microgrooves of R0.13^+0.02 mm at a depth of 0.025₋₀.₀₅. The operational life was increased by ~1.33 when the failure criterion in turning nickel alloy was 0.4 mm. Full article

Friction is ubiquitous in industry and daily life, which not only leads to the wear and tear of equipment and machinery, but also causes a lot of energy waste. Friction is one of the significant factors leading to energy loss in mechanical systems. Therefore, it is essential to minimize friction losses. Creatures in nature have evolved various surfaces with different tribological characteristics to adapt to the environment. By studying, understanding, and summarizing the friction and lubrication regulation phenomena of typical surfaces in nature, various bionic friction regulation theories and methods are obtained to guide the development of new lubrication materials and lubrication systems. This article primarily discusses the study of lubrication mechanisms through biomimetic design, which is mainly divided into chemical approaches, structural strategies, and chemical–structural coupling approaches. From the chemical point of view, this paper mainly summarizes joint lubrication and engineering lubrication in biomedicine, with inspiration from lotus leaves, fish skin, and snake skin, each with unique antifriction structures which are famous for their super hydrophobicity in nature. Finally, chemical–structural coupling simulates the lubrication mechanism of natural organisms from the joint action of biological structures and chemical substances, and is applied to coating design, so as to reduce the friction and wear on coating surfaces, improve the durability and anti-pollution ability of coatings, significantly improve the tribological performance of mechanical systems, promote scientific innovation, and promote energy conservation, emission reduction, and sustainable development. Full article

Single surface texture or coating technology is gradually unable to produce lasting lubrication of a TC4 titanium alloy in a harsh environment. In order to address this problem, a rectangular microstructure is prepared on the surface of a TC4 titanium alloy by laser processing, and then MoS₂/DLC composite interlayer nanocoatings are prepared on the surface by non-equilibrium magnetron sputtering. Friction and wear tests are then carried out on single fabricated, coated and fabricated coatings. The results show that the MoS₂/DLC composite interlayered nanocoating can effectively combine with the texture to achieve better friction reduction compared with the single texture and coating. The textured composite coating has the lowest friction coefficient (reduced from 0.4122 to 0.0978) and wear. Through controlled experiments, the textured coating showed good tribological properties at different temperatures and in different friction cycle tests. This study can effectively improve the tribological properties of metal materials through composite coatings, providing research ideas for enhancing the service life of alloys under long-term friction in high-temperature environments. Full article

The need for sustainable energy solutions is steering research towards green fuels. One promising approach involves electrocatalytic gas conversion, which requires efficient catalyst surfaces. This study focuses on developing and testing a hydrophobic octadiene (OD) coating for potential use in electrocatalytic gas conversion. The approach aims to combine a plasma-deposited hydrophobic coating with air-trapping micro- and nanotopographies to increase the yield of electrocatalytic reactions. Plasma polymerisation was used to deposit OD films, chosen for their fluorine-free non-polar properties, onto titanium substrates. We assessed the stability and charge permeability of these hydrophobic coatings under electrochemical conditions relevant to electrocatalysis. Our findings indicate that plasma-deposited OD films, combined with micro-texturing, could improve the availability of reactant gases at the catalyst surface while limiting water access. In the presence of nanotextures, however, the OD-coated catalyst did not retain its hydrophobicity. This approach holds promise to inform the future development of catalyst materials for the electrocatalytic conversion of dinitrogen (N₂) and carbon dioxide (CO₂) into green fuels. Full article

In minimally invasive surgery, the tendency for human tissue to adhere to the electrosurgical scalpel can complicate procedures and elevate the risk of medical accidents. Consequently, the development of an electrosurgical scalpel with an anti-sticking coating is critically important. Drawing inspiration from nature, we identified that the leaves of Setaria Virids exhibit exceptional non-stick properties. Utilizing this natural surface texture as a model, we designed and fabricated a specialized anti-sticking surface for electrosurgical scalpels. Employing nanosecond laser direct writing ablation technology, we created a micro-nano textured surface on the high-frequency electrosurgical scalpel that mimics the structure found on Setaria Virids leaves. Subsequently, a TiO₂ coating was deposited onto the ablated scalpel surface via magnetron sputtering, followed by plasma-induced hydrophobic modification and treatment with octadecyltrichlorosilane (OTS) to enhance the surface’s affinity for silicone oil, thereby constructing a self-lubricating and anti-sticking surface. The spreading behavior of deionized water, absolute ethanol, and dimethyl silicone oil on this textured surface is investigated to confirm the effectiveness of the self-lubrication mechanism. Furthermore, the sticking force and quality are compared between the anti-sticking electrosurgical scalpel and a standard high-frequency electrosurgical scalpel to demonstrate the efficacy of the nanosecond laser-ablated micro-nano texture in preventing sticking. The findings indicate that the self-lubricating anti-sticking surface fabricated using this texture exhibits superior anti-sticking properties. Full article

Electrodeposited chromium plating continues to be widely used in a number of specialized areas, such as weapons, transport, aerospace, etc. However, the formation of texture, hydrogen content and residual stress can degrade the serviceability and lead to material failure. The effect of post heat treatment processes on the relationship of texture, hydrogen content, residual stress and corrosion resistance of hexavalent [Cr(VI)] chromium coatings deposited on Cr–Ni–Mo–V steel substrates was investigated. Macrotexture was measured by XRD. Microtexture, dislocation density and grain size were studied by EBSD. With the increase of the heat treatment temperature, it was found that the fiber texture strength of the (222) plane tended to increase and subsequently decrease. Below 600 °C, the increase in the (222) plane texture carried a decrease in the hydrogen content, residual stress, microhardness and an increase in the corrosion resistance. In addition, crack density and texture strength were less affected by the heat treatment time. Notably, relatively fewer crack densities of 219/cm², a lower corrosion current density of 1.798 × 10⁻⁶ A/dm² and a higher microhardness of 865 HV were found under the preferred heat treatment temperature and time of 380 °C and 4 h, respectively. The hydrogen content and residual stress were 7.63 ppm and 61 MPa, with 86% and 75% reduction rates compared to the as-plated state, respectively. In conclusion, in our future judgement of the influence of heat treatment on coating properties, we can screen or determine to a certain extent whether the heat treatment process is reasonable or not by measuring only the macrotexture. Full article