Search Results (38)

This preliminary study investigates the optimization of the mechanical properties of the zinc wrought alloy ZEP1510 with the objective of assessing its potential to approach the hardness, strength, and toughness of the brass alloy, CuZn21Si3P. Enhancing both toughness and hardness was targeted to improve the durability of potential replacement components. Heat treatment was the primary method, applying annealing, air cooling, water quenching, and artificial aging to modify material properties. Mechanical characterization was performed through Brinell hardness, as well as tensile and Charpy impact testing, complemented by metallographic analysis. Air cooling from temperatures near the transformation point at 275 °C produced a visually refined and homogeneous microstructure (qualitative assessment by OM/SEM), resulting in simultaneous increases in hardness and toughness. Water quenching from this range yielded a metastable state with high toughness but low hardness, while subsequent natural aging significantly increased strength and reduced toughness. Artificial aging indicated precipitation hardening behavior similar to that of aluminum alloys. Although property improvements were achieved, the targeted combination of high toughness and high strength was not fully realized. The findings suggest that controlled artificial aging, alternative quenching media and grain refinement strategies could further enhance performance, providing a basis for tailoring ZEP1510 for demanding engineering applications. Full article

The application of lattices as protective materials/structures is rapidly increasing. This requires improving impact absorption capabilities to protect goods in packaging and prevent human injuries in protective devices. This study aims to improve the accuracy of impact and energy absorption measurements for lattices, addressing the limitations of current methods such as energy-impact diagrams and instrumented drop-impact testers. A novel test setup is introduced by utilizing a modified Charpy test machine equipped with appropriate instrumentation to directly measure both energy and acceleration. Other modifications include adjustments to the machine components and the introduction of a new sandwich configuration for the test specimen, ensuring compatibility with the machine’s geometry and the test objectives. The attractiveness of the proposed test setup lies in its simplicity and efficiency. Unlike drop-impact test machines—which require complex, time-consuming, and error-prone data integration and derivation—the proposed method eliminates the need for postprocessing, as both energy and impact are recorded directly and instantaneously by the machine. The advantage over existing setups becomes particularly evident when considering that, in the presence of noise and high-frequency fluctuations—characteristic of sensor data from impact events—errors in numerical operations can range from 30% to over 100%. The functionality of the proposed test setup is evaluated through a series of experiments, and the results are compared with those obtained from existing methods. Our findings demonstrate the effectiveness of the new setup in providing accurate and direct measures of absorption parameters, offering a significant improvement over the traditional approaches. Full article

This study evaluates the energy absorption, fracture energy, tensile strength, and compressive strength of cement paste modified with SBR latex. A control mixture with a water-to-cement (W/C) ratio of 0.4 was used as the reference. Based on this, modified mixtures were prepared by partially replacing water with SBR latex at P/W ratios of 0, 5, 10, 15, and 20 wt% relative to the original water content. The samples were cured for 7, 14, and 28 days. To assess the mechanical properties and energy absorption capacity, a series of tests were conducted, including compressive strength, tensile strength, Charpy impact testing, and three-point bending tests to measure fracture energy. The results show that the optimal P/W ratio is 10%, at which tensile strength increased by 42.1%, energy absorption increased by 36.3%, and fracture energy increased by 29.6%, while compressive strength decreased by a maximum of 11.6%. A linear relationship between fracture energy and energy absorption after 28 days was proposed, allowing for the estimation of fracture energy from energy absorption data. This research not only identifies the optimal latex dosage for the design of SBR-modified cement paste but also provides foundational data for applying Charpy impact testing and three-point bending testing to cement-based materials. Full article

This study focused on hybrid nanobiocomposite polymers produced with the use of poly(3-hydroxybutyrate), P3HB and aliphatic polyurethane (PU) as a matrix, including variable quantities of organomodified montmorillonite (Cloisite^®30B). Mechanical, thermal, and biodegradability tests were conducted to evaluate their properties. The nanobiocomposites were tested using monotonic tensile tests, which revealed that the addition of PU and organomodified montmorillonite reduced the stiffness and strain at break compared to native P3HB. The material’s yield strength was higher for P3HB, while the PU-modified composites exhibited lower stiffness and increased ductility, especially with lower amounts of clay. Scanning electron microscopy (SEM) images showed that cracks in the samples propagated more rapidly as the clay content increased. The bending test showed that the P3HB–PU composites and the nanobiocomposites exhibited lower bending strength and elongation at break compared to pure polyester. However, the composites with lower clay content showed better performance, suggesting that clay promotes ductility to some extent. The Charpy impact tests indicated an increase in impact strength for the composites with the addition of PU and montmorillonite, especially for the samples with 1 wt.% clay. Biodegradability testing showed that P3HB has a biodegradability of 63.21%. However, the addition of clay reduced biodegradability, with a notable decrease as the clay content increased. The biodegradation of composites with 1 and 2% by mass clay was higher than that of P3HB. Thermal analysis indicates an improvement in the thermal stability of the nanomaterials, with the 1% by mass clay sample showing the highest decomposition onset temperature (263 °C). Overall, the study demonstrated that the presence of PU and montmorillonite moderated the mechanical and thermal properties and biodegradation of P3HB, with the optimal performance observed in the composites with 1% by mass clay. Full article

The subject of the conducted study was primarily focused on the development of a new type of polymer blend modified with the use of nanosized fillers. The research concept involved the use of polycarbonate/polyethylene terephthalate glycol (PETG/PC) blends modified with the EBA-GMA impact modifier (ethylene–butylene–acrylonitrile copolymer) and three different types of nanofillers: montmorillonite (MMT), halloysite (HNT), and carbon nanotubes (CNT) of two types. The combination of PC, PETG, and EBA phases was used in order to achieve enhanced mechanical performance and stable processing properties. The results of the conducted study revealed that for the toughened PETG/PC/EBA blends, the impact resistance was strongly improved from the reference by 1.5 kJ/m² to 15 kJ/m². However, the results for the nanocomposites revealed that the MMT and HNT additions were limiting the impact strength. In contrast, the Charpy test results for CNT were again close to 15 kJ/m². The results of the thermal resistance measurements again revealed more favorable properties for CNT-modified PETG/PC/EBA blends. Full article

This study investigates the mechanical, thermal, and liquid resistance properties of injection-molded composites made from recycled polypropylene (rPP) reinforced with jute fillers. Maleic anhydride-grafted polypropylene (MAPP) was used as a compatibilizer to enhance filler–matrix interfacial bonding. Tensile, flexural, and Charpy impact tests, along with density measurements, heat deflection temperature (HDT) tests, and resistance to short-duration liquid contact, were conducted to evaluate the composites. Results indicate that the addition of jute powder significantly improved stiffness (Young’s modulus increased up to 233%) and thermal stability (HDT increased to 147 °C for rPP/J40/MAPP) while reducing impact toughness due to the brittle nature of jute fillers. MAPP-modified composites demonstrated enhanced tensile and flexural strength compared to unmodified counterparts, with tensile strength improving by approximately 23% for rPP/J30/MAPP. The composites exhibited excellent liquid resistance, showing no visible changes after exposure to various automotive and household fluids. Full article

This study examines the mechanical behavior and deformation mechanisms of hot-forged 304L stainless steel for cryogenic applications such as LNG storage and low-temperature structural systems. Tensile testing revealed a significant strength increase from 618 MPa at room temperature to 1432 MPa at cryogenic temperatures, with elongation decreasing from 83.7% to 23.3%. Charpy impact testing showed a 28% reduction in absorbed energy at cryogenic temperatures due to enhanced strain-induced martensitic transformation (SIMT). The observed mechanical responses are attributed to reduced stacking fault energy (SFE) at lower temperatures, which promotes SIMT, deformation twinning, and dislocation interactions, affecting material strength and toughness. SEM and EBSD analysis confirmed extensive martensitic transformation, increased deformation twinning, and reduced remaining austenite, indicating a γ → ε → α’ transformation pathway that governs strain hardening. The high strain rate during Charpy impact testing induced localized adiabatic heating, partially suppressing SIMT and modifying fracture behavior by enhancing localized plasticity. These findings emphasize the interplay between SFE, strain rate, and phase transformation in governing the cryogenic mechanical performance of 304L stainless steel. Full article

Wood flour (WF)-reinforced poly (butylene adipate-co-terephthalate) (PBAT) composites were successfully fabricated by injection-molding process after being mixed using an extruder. The effects of fiber modifications, including mercerization, acetylation, as well as coupling agent treatment on the properties of WF/PBAT composites, were studied. The results indicated that all the modifications increased the mechanical properties (e.g., tensile strength, tensile modulus, flexural strength, flexural modulus, elongation at break, and Charpy impact strength) of the composites. After modification, all the composites showed better interfacial bonding, hydrophobicity, and thermal properties compared to the untreated fiber composites; meanwhile, the moisture absorption test showed that all the modified fiber composites exhibited a much lower saturated water absorption rate than untreated ones. WF modification by addition of a coupling agent could improve the properties most obviously, except for the tensile strength, elongation at break, and saturated water absorption rate. By this modification, the tensile modulus, flexural strength, flexural modulus, impact strength, onset temperature during thermal degradation, degree of crystallinity, and water contact angle of the composite were 313.47 MPa, 20.55 MPa, 830.79 MPa, 16.01 kJ/cm², 367.71 °C, 17.10%, and 101.8°, all increased from those of untreated composites by 17.95%, 30.73%, 87.52%, 35.79%, 61.49%, 25.67 °C, 89.16%, and 6.6°, respectively. Full article

Despite polycarbonate (PC) being a widely used engineering plastic, its notch and crack sensitivity pose challenges in critical applications. To address this, PC was blended with elastomeric polymers to explore the improvement in toughness. This study systematically investigates the toughening mechanisms of PC blended with acrylonitrile–butadiene–styrene (ABS), copolyether ester elastomer (COPE), and ABS and styrene–ethylene–butylene–styrene (SEBS) copolymer grafted with maleic anhydride (MA). The morphology and mechanical behavior were evaluated under quasi-static and medium-strain-rate tensile tests and Charpy impact tests using optical, electronic, and atomic force microscopy and Raman mapping spectroscopy. The morphological analysis reveals cavitation and crazing phenomena for COPE and SEBS-g-MA systems, and mostly debonding for ABS, indicating an improvement in toughening. While the addition of ABS improves the PC plastic deformation, modifying ABS with maleic anhydride enhances the elastic modulus. Blending PC with SEBS-g-MA increases the strain at break, and the addition of COPE significantly improves the deformation behavior of PC (by around 115%). This comparative study provides valuable insights into the performance of different PC–elastomer blends under similar conditions, supporting the selection of appropriate materials for given applications. Full article

Nowadays, powder-based manufacturing processes are recognized as cost-efficient methods frequently employed for producing parts with intricate shapes and tight tolerances in large quantities. However, like any manufacturing method, powder-based technologies also have several disadvantages. One of the most significant issues lies in the degree of porosity. By modifying the morphology of the gas-atomized spherical 17-4PH stainless steel powder via prior ball milling and then raising both the pressure of cold compaction (1.6 GPa) and sintering temperature (1275 °C), the porosity could be reduced considerably. In our novel powder metallurgical (PM) experimental process, an exceptionally high green density of 92% could be reached by employing die wall lubrication instead of internal lubrication and utilizing induction heating for rapid sintering. After sintering (at temperatures of 1200, 1250, and 1275 °C), the samples aged in the H900 condition were then mechanically tested (Charpy impact, HV hardness, and tensile tests) as a function of porosity. Sintering at 1275 °C for one hour enabled porosity reduction to below 4%, resulting in 1200 MPa yield strength and 1350 MPa ultimate tensile strength with significant (16%) fracture strain. These values are comparable to those of the same alloy products fabricated via ingot metallurgy (IM) or additive manufacturing (AM). Full article

In this study, the effects of the δ phase and annealing twins on the hardness, tensile properties, and Charpy impact toughness of Inconel 718 fabricated using L-PBF were investigated. The as-printed components underwent two stages of heat treatment to modify their microstructure and phases. The δ phase was induced through solid-solution heat treatment at 980 °C for 1 h, while annealing twins were formed at 1100 °C for 3 h. Following precipitation hardening, specimens containing δ precipitates exhibited a higher ultimate tensile strength (13%), yield strength (27%), and hardness (12%) compared to those rich in annealing twins. The enhanced mechanical strength was attributed to the presence of δ precipitates and differences in the extent of recrystallization, leading to variations in the density of retained lattice defects, including subgrain boundaries and primary phases. Conversely, specimens with annealing twins demonstrated a significantly higher impact toughness (four times) and ductility (twice) than those with δ precipitates. Annealing twins were found to enhance plasticity by impeding dislocation movement, while δ precipitates reduced plasticity by acting as sites for void formation and crack propagation. Microstructural, compositional, phase, crystallographic, and fractographic analyses were conducted using OM, SEM, TEM, and XRD techniques to identify the factors influencing the observed differences. The results indicate that the heat treatment approach involving annealing twins can effectively enhance the ductility of Inconel 718 while maintaining the necessary mechanical strength. Full article

Bast fibre-reinforced plastics are characterised by good strength and stiffness but are often brittle due to the stiff and less ductile fibres. This study uses a biomimetic approach to improve impact strength. Based on the structure of the spicules of a deep-sea glass sponge, in which hard layers of bioglass alternate with soft layers of proteins, the toughness of kenaf/epoxy composites was significantly improved by a multilayer structure of kenaf and cellulose acetate (CA) foils as impact modifiers. Due to the alternating structure, cracks are deflected, and toughness is improved. One to five CA foils were stacked with kenaf layers and processed to composite plates with bio-based epoxy resin by compression moulding. Results have shown a significant improvement in toughness using CA foils due to increased crack propagation. The unnotched Charpy impact strength increased from 9.0 kJ/m² of the pure kenaf/epoxy composite to 36.3 kJ/m² for the sample containing five CA foils. The tensile and flexural strength ranged from 74 to 81 MPa and 112 to 125 MPa, respectively. The tensile modulus reached values between 9100 and 10,600 MPa, and the flexural modulus ranged between 7200 and 8100 MPa. The results demonstrate the successful implementation of an abstract transfer of biological role models to improve the toughness of brittle bast fibre-reinforced plastics. Full article

In the era of environmental concerns, many attempts were proposed to optimize energy efficiency for buildings and consequently reduce their carbon footprint. As a sustainable approach, it is a promising solution to incorporate phase change materials (PCMs) in construction materials (i.e., ultra-high-performance concrete (UHPC)) to increase its thermal storage capacity and reduce the operation energy. However, incorporating microencapsulated phase change materials (MPCMs) into cementitious materials negatively impacts the fresh and hardened properties. UHPC’s improved mechanical strength allows for the creation of slimmer and lighter structures, which may result in less demand in concrete manufacturing and fewer emissions. Hence, the properties of UHPC incorporated with MPCMs (MPCM-UHPC) need more investigations. To fill the gap in the literature about the lack of information about MPCM-UHPC performance, this paper provides a comprehensive work to study the mechanical, thermal, and impact resistance properties of (MPCM-UHPC). Proportions of 5% and 10% of MPCMs were incorporated as a replacement of sand by volume. Proportions of 0.5%, 1.0%, and 1.5% of micro steel fiber reinforcement were used as a percentage of the mixture’s total volume. The results revealed the importance of fiber reinforcement in compensating for the negative effect of MPCMs inclusion for improving the thermal properties. Increasing the amount of MPCMs enhanced the thermal performance of the produced UHPC panels through the ability to absorb and release the energy during the phase change process. Full article

In recent years, there has been growing interest in using plant fibers to reinforce materials in modern manufacturing. This study focuses on the development of a novel biocomposite made from an enset fiber (EF) and polylactic acid (PLA) matrix using compression molding at a hot-pressing temperature of 170 °C and pressure of 7 MPa for 7 min. Before preparing the biocomposites, the fibers were chemically modified with different concentrations of sodium hydroxide (NaOH) and cut into shorter fibers with a 40 mm average length in size. Then, the extent of modifications on the mechanical properties, dynamic mechanical behavior, morphology, and water absorption were investigated. The tensile, flexural, and Charpy impact tests were carried out to evaluate the mechanical properties of the samples as per ASTM standards. Moreover, dynamic mechanical analysis (DMA) and the water absorbency of the biocomposites were investigated, and the results were graphically shown and explained. The results indicate that the biocomposite treated with 5% NaOH exhibited significant improvements in tensile strength, flexural strength, and impact strength compared to the untreated composite. The tensile modulus and flexural modulus of 5% NaOH-modified enset fiber biocomposite were also enhanced by 55.8% and 70.3% compared to untreated enset fiber biocomposite. The highest tensile strength, flexural strength, and impact strength found for the PLA composite reinforced by EF treated with 5% w/v NaOH solution were 20.16 MPa, 30.21 MPa, and 12.02 kJ/m², respectively. In general, the modification of natural fibers improves adhesion at the interface and therefore decreases the water absorption and improves the dynamic mechanical properties of biocomposites. Full article

The present study investigates the relative effect of B and N concentrations and the austenitization temperature on the microstructure and mechanical properties (tensile and Charpy impact) of modified 9Cr-1Mo (P91) steels. Initially, a B-free P91 steel (with 500 ppm N) and four different B-containing steels (25–100 ppm) with varying N concentrations (20–108 ppm) were hot-rolled, normalized from different austenitization temperatures (1000–1100 °C/1 h) and finally tempered at 760 °C for 1 h. A Charpy impact test shows that the ductile–brittle transition temperature (DBTT) of all the B-added steels decreases with an increase in the austenitization temperature, where the 100 ppm B steel offers the lowest DBTT (−85 °C). Similarly, the strength increases with the increase in the austenitization temperature (1100 °C), with a slight drop in ductility. The influence of precipitates on the microstructure and mechanical properties is explained considering the B enrichment at the precipitates and the thermodynamic stability of the precipitates. The 100 ppm B steel (containing the maximum B and minimum N), normalized from 1100 °C austenitization, shows the best combination of tensile and Charpy impact properties, owing to the effective dissolution of coarse M₂₃C₆ and MX precipitates during the normalization treatment and the formation of fine B-rich (Fe,Cr)₂₃(B,C)₆ precipitates during the subsequent tempering. Full article