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Search Results (597)

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Keywords = modified asphalt mixture

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36 pages, 1661 KB  
Article
Mechanistic-Empirical Analysis of LDPE-SBS-Modified Asphalt Concrete Mix with RAP Subjected to Various Traffic and Climatic Loading Conditions
by Muhammad Haris, Asad Naseem, Sarfraz Ahmed, Muhammad Kashif and Ahsan Naseem
Infrastructures 2025, 10(11), 288; https://doi.org/10.3390/infrastructures10110288 - 30 Oct 2025
Abstract
The current global economic challenges and resource scarcity necessitate the development of cost-effective and sustainable pavement solutions. This study investigates the performance of asphalt mixtures modified with Low-Density Polyethylene (LDPE) and Styrene–Butadiene–Styrene (SBS) as binder modifiers, and Hydrated Lime (Ca(OH)2) and [...] Read more.
The current global economic challenges and resource scarcity necessitate the development of cost-effective and sustainable pavement solutions. This study investigates the performance of asphalt mixtures modified with Low-Density Polyethylene (LDPE) and Styrene–Butadiene–Styrene (SBS) as binder modifiers, and Hydrated Lime (Ca(OH)2) and Reclaimed Asphalt Pavement (RAP) as aggregate replacements. The research aims to optimize the combination of these materials for enhancing the durability, sustainability, and mechanical properties of asphalt mixtures under various climatic and traffic conditions. Asphalt mixtures were modified with 5% LDPE and 2–6% SBS (by bitumen weight), with 2% Hydrated Lime and 15% RAP added to the mix. The performance of these mixtures was evaluated using the Simple Performance Tester (SPT), focusing on rutting, cracking, and fatigue resistance at varying temperatures and loading frequencies. The NCHRP 09-29 Master Solver was employed to generate master curves for input into the AASHTOWare Mechanistic-Empirical Pavement Design Guide (MEPDG), allowing for an in-depth analysis of the modified mixes under different traffic and climatic conditions. Results indicated that the mix containing 5% LDPE, 2% SBS, 2% Hydrated Lime, and 15% RAP achieved the best performance, reducing rutting, fatigue cracking, and the International Roughness Index (IRI), and improving overall pavement durability. The combination of these modifiers showed enhanced moisture resistance, high-temperature rutting resistance, and improved dynamic modulus. Notably, the study revealed that in warm climates, thicker pavements with this optimal mix exhibited reduced permanent deformation and better fatigue resistance, while in cold climates, the inclusion of 2% SBS further improved the mix’s low-temperature performance. The findings suggest that the incorporation of LDPE, SBS, Hydrated Lime, and RAP offers a sustainable and cost-effective solution for improving the mechanical properties and lifespan of asphalt pavements. Full article
16 pages, 6281 KB  
Article
Multivariable Evaluation of Wireless Power Transfer in Electrified Pavements with Magnetite-Modified Asphalt Mixtures
by Gustavo Boada-Parra, Federico Gulisano, Damaris Cubilla and Juan Gallego
Sensors 2025, 25(21), 6646; https://doi.org/10.3390/s25216646 - 30 Oct 2025
Viewed by 80
Abstract
Electrified roads with embedded wireless power transfer (WPT) systems provide a promising strategy for dynamic charging of electric vehicles, but pavement materials strongly influence transmission efficiency. This study examines the effect of replacing conventional filler with magnetite powder in AC-16 asphalt mixtures. Specimens [...] Read more.
Electrified roads with embedded wireless power transfer (WPT) systems provide a promising strategy for dynamic charging of electric vehicles, but pavement materials strongly influence transmission efficiency. This study examines the effect of replacing conventional filler with magnetite powder in AC-16 asphalt mixtures. Specimens were prepared with five magnetite substitution levels (0–100%) and three bitumen contents (4.1%, 4.6%, and 5.1%) and were tested under different temperatures (10, 20, and 40 °C), moisture conditions (dry and saturated), and specimen thicknesses. Power transmission was measured with a resonant inductive system at 85 kHz, and both received power variation (RPV) and relative efficiency (RE) were computed. Results showed that magnetite systematically improved electromagnetic performance: RPV increased by up to 13% under dry conditions at 20 °C with 100% magnetite, while RE exhibited smaller variations (−1% to +2%). Moisture reduced RPV, and high temperature (40 °C) caused additional losses, whereas RE remained largely stable. Bitumen contributed indirectly, adding modest RPV gains. Thickness was the dominant geometric factor, with magnetite content particularly effective in mitigating losses at greater depths. Random forest analysis confirmed thickness and magnetite as the most influential variables. These findings demonstrate the potential of magnetite-modified asphalt to enhance the design of WPT-enabled pavements, providing a robust experimental basis for future full-scale applications. Full article
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35 pages, 6380 KB  
Review
Studies on the Valorization of Aluminum Production Residues into Bituminous Materials at Different Scales: A Review
by Reza Salehfard and Reza Jafari
Sustainability 2025, 17(21), 9634; https://doi.org/10.3390/su17219634 - 29 Oct 2025
Viewed by 268
Abstract
To conserve natural resources and reduce waste generation, the effective valorization of industrial waste and byproducts in engineering applications is becoming increasingly important. Among these materials, aluminum production residues (APRs) offer a promising and sustainable solution for road pavement applications. Unlike previous reviews, [...] Read more.
To conserve natural resources and reduce waste generation, the effective valorization of industrial waste and byproducts in engineering applications is becoming increasingly important. Among these materials, aluminum production residues (APRs) offer a promising and sustainable solution for road pavement applications. Unlike previous reviews, this paper uniquely examines recent research on the use of various APRs in bituminous materials across multiple scales, with particular attention to their roles as additives and fillers. The APRs examined included red mud (RM), aluminum dross (AD), and spent pot lining (SPL) residues, as well as secondary aluminum waste (SAW). These materials have been employed as additives in asphalt binders (microscale), as fillers in asphalt mastics (mesoscale), and as additives or fillers in asphalt mixtures (macroscale). Overall, this review indicates that adopting appropriate treatment approaches for APRs as asphalt modifiers can enhance their dispersion, thermal stability, rheological behavior, and leaching performance. In particular, the use of RM has been shown to improve thermal stability, tensile strength, intermediate-temperature cracking resistance, and rutting resistance, largely due to the increased stiffness it imparts to asphalt mastic and mixture phases. However, there is no clear consensus among researchers regarding other properties, as performance outcomes depend strongly on multiple factors, particularly the physicochemical characteristics of the RM, filler–binder ratios, testing methods, and reference filler types. Other APRs—such as AD, SPL, and SAW—have also shown beneficial effects on the performance of asphalt mixtures. There is still limited research on the influence of APRs physicochemical variability on asphalt–filler interactions and the performance of bituminous materials. For the safe and large-scale adoption of APRs, it is essential to establish standardized characterization procedures, testing methods, and application guidelines while considering diverse climatic conditions. Comprehensive assessments of cost and environmental impacts should also be incorporated to support informed decision-making by engineers and industrial stakeholders. Full article
(This article belongs to the Section Waste and Recycling)
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19 pages, 2604 KB  
Article
Low-Temperature Performance Enhancement of Warm Mix Asphalt Binders Using SBS and Sasobit: Towards Durable and Green Pavements
by Xuemao Feng, Mingchen Li, Yifu Meng, Jianwei Sheng, Yining Zhang and Liping Liu
Materials 2025, 18(20), 4756; https://doi.org/10.3390/ma18204756 - 17 Oct 2025
Viewed by 390
Abstract
With growing emphasis on environmental protection and sustainability in highway construction, the high mixing and compaction temperatures of styrene-butadiene-styrene (SBS)-modified asphalt have raised concerns regarding energy consumption and pollutant emissions. Sasobit, a warm-mix additive with a melting point of 99 °C, effectively reduces [...] Read more.
With growing emphasis on environmental protection and sustainability in highway construction, the high mixing and compaction temperatures of styrene-butadiene-styrene (SBS)-modified asphalt have raised concerns regarding energy consumption and pollutant emissions. Sasobit, a warm-mix additive with a melting point of 99 °C, effectively reduces asphalt viscosity and construction temperatures while enhancing high-temperature performance; however, it may adversely affect low-temperature crack resistance. To address this challenge, this study developed low-dosage Sasobit–SBS composite asphalt incorporating aromatic oil and crumb rubber to reduce production temperatures while maintaining performance. Evaluations on binder properties and mixture performance showed that Sasobit effectively lowers mixing temperatures and preserves rutting resistance, while external modifiers, especially crumb rubber, significantly enhance low-temperature crack resistance (by 24%) and fatigue life (by 50%). Moreover, the crumb rubber formulation reduced production costs by 11% compared to conventional SBS asphalt, demonstrating a practical and cost-effective strategy for improving durability in cold regions. Full article
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15 pages, 4722 KB  
Article
Anti-Aging Effect of Nano-ZnO on Asphalt: Chemo-Rheological Behavior, Molecular Size Evolution of Polymers, and Nanoscale Parameters
by Baifu An, Yang Shen, Jianan Liu, Junmeng Li, Haosen Jing and Shisong Ren
Polymers 2025, 17(20), 2774; https://doi.org/10.3390/polym17202774 - 16 Oct 2025
Viewed by 362
Abstract
Asphalt is a widely used polymeric material in pavement engineering. However, it is easily affected by heat and ultraviolet rays, which accelerate its molecular degradation and physicochemical aging, thereby limiting its service life. To improve the anti-aging properties of asphalt, three types of [...] Read more.
Asphalt is a widely used polymeric material in pavement engineering. However, it is easily affected by heat and ultraviolet rays, which accelerate its molecular degradation and physicochemical aging, thereby limiting its service life. To improve the anti-aging properties of asphalt, three types of nano-zinc oxide (ZnO)-modified asphalt were prepared. The chemo-rheological behavior, structural evolution of polymeric components, molecular weight distribution, and nanoscale morphology of nano-ZnO-modified asphalt were studied via dynamic shear rheometry (DSR), Fourier transform infrared spectrometry (FTIR), gel permeation chromatography (GPC) and atomic force microscopy (AFM), and the aging resistance of nano-ZnO-modified asphalt was quantitatively analyzed using the rutting factor index, functional group index, molecular size ratio, and nanoscale parameters. The findings indicate that nano-ZnO enhances the high-temperature rheological properties of asphalt and delays the increase in the rutting factor of aged asphalt. Nano-ZnO is dispersed in the asphalt matrix in the form of a physical mixture without inducing new chemical bonds, and can reduce the nanoscale roughness of asphalt. After aging, the nanoscale roughness and the aspect ratio of the bee structure decreased, and the bee structure area increased. According to the changes in the functional group index and the proportions of molecular sizes in the asphalt, it was found that nano-ZnO can significantly improve asphalt’s aging resistance. The results of this study provide insights into the nanoscale modification and structure–property relationships of polymeric asphalt binders, providing a reference for the design and application of functional polymer nanocomposite systems with improved durability. Full article
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23 pages, 3114 KB  
Article
Temperature-Dependent Models for Rutting Performance of Asphalt Pavement Surface Layer Materials Under Varying Load Conditions
by Jincai Yang, Guanqing Li, Yantao Chen, Zhentao Yan, Yue Wang, Shenghan Zhuang and Yingjun Jiang
Materials 2025, 18(20), 4708; https://doi.org/10.3390/ma18204708 - 14 Oct 2025
Viewed by 411
Abstract
In order to accurately characterize the temperature dependence of the high-temperature performance of asphalt pavement surface layer materials, this paper studies the effects of temperature, load, and number of actions on the high-temperature anti-rutting performance of asphalt pavement surface layer materials (AC-13 and [...] Read more.
In order to accurately characterize the temperature dependence of the high-temperature performance of asphalt pavement surface layer materials, this paper studies the effects of temperature, load, and number of actions on the high-temperature anti-rutting performance of asphalt pavement surface layer materials (AC-13 and AC-16 mixtures), based on indoor rutting tests, and constructs a high-temperature performance temperature-dependent model and rutting prediction model for surface layer materials. The results show that as the temperature increases, the dynamic stability of the mixture decreases in an S-shaped curve, and the rut depth increases exponentially. The temperature-dependent model transition temperatures for the dynamic stability of 70#, 50#, 30#, SBS, and HMB asphalt mixtures are 39 °C, 44 °C, 46 °C, 56 °C, and 56 °C, respectively. The dynamic stability of modified asphalt mixtures is significantly higher than that of base asphalt mixtures. The depth of wheel ruts is affected by temperature, load, and the number of actions. The variation ranges of the load index kP, the temperature index kT, and the number of actions index kN are 0.727–1.222, 1.926–2.177, and 0.133–0.295, respectively. The correlation coefficients of the wheel rut prediction model are all above 0.95, and the depth of wheel ruts can be predicted by the model. Full article
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16 pages, 3312 KB  
Article
Titanium Dioxide for Improved Performance of Reclaimed Asphalt Pavement Aggregates in Concrete
by Mohammad S. Al Ja’fari, Marwh M. Al-Adaileh, Ahmad K. Al-Adayleh, Mazen J. Al-Kheetan, Yazeed S. Jweihan, Amjad H. Albayati, Musab Rabi, Saad S. Alrwashdeh, Yazeed A. Al-Noaimat and Seyed Hamidreza Ghaffar
Sustainability 2025, 17(20), 9034; https://doi.org/10.3390/su17209034 - 12 Oct 2025
Viewed by 440
Abstract
This work presents an innovative approach to enhancing the performance of concrete with reclaimed asphalt pavement (RAP) aggregates using titanium dioxide (TiO2) nanoparticles. Traditional limestone coarse aggregates were partially replaced with 30% and 50% RAP aggregates; a subset of mixtures containing [...] Read more.
This work presents an innovative approach to enhancing the performance of concrete with reclaimed asphalt pavement (RAP) aggregates using titanium dioxide (TiO2) nanoparticles. Traditional limestone coarse aggregates were partially replaced with 30% and 50% RAP aggregates; a subset of mixtures containing RAP aggregates was treated with TiO2 nanoparticles. The rheological, mechanical, and long-term properties of concrete, along with changes in its chemical composition following the addition of RAP and TiO2, were evaluated. Results revealed that using 30% and 50% RAP in concrete mixtures reduced their compressive strength by 18% and 27%, respectively. However, using TiO2 in those mixtures enhanced their compressive strength by 8.7% and 6.3%. Moreover, concrete with 50% RAP exhibited an 85% increase in water absorption (the highest among all mixtures) compared to the control. TiO2 treatment was most beneficial in the 30% RAP mixture, reducing its water absorption by 32.5% compared to its untreated counterpart. Additionally, the 30% RAP mixture treated with TiO2 showed the highest resistance to sulfates among modified mixtures, as its compressive strength decreased by 10.4% compared to a decrease of 23% in the strength of the untreated 30% RAP mixture. Statistical analysis using single-factor ANOVA showed that integrating RAP aggregates with or without the presence of TiO2 particles would significantly affect the concrete properties in terms of their population means. The t-test analysis, on the other hand, proved sufficient evidence that the mean values of the 30% RAP mixture treated with TiO2 would not differ significantly from the control in terms of its slump and water absorption properties. The chemical structure analysis revealed an increase in the Si-O-Si and Si-O functional groups when using TiO2 in RAP mixtures, suggesting improved hydration activity and accelerated C-S-H formation in the treated RAP mixtures. Moreover, distinct C-H peaks were witnessed in concrete with untreated RAP aggregates, resulting from the aged asphalt coating on the RAP, which weakened the bond between the RAP and the cementitious matrix. Full article
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25 pages, 3709 KB  
Article
Utilization of Tunnel Muck-Derived Recycled Granite Aggregates in Surface-Layer Asphalt Mixtures via Hybridization with Basalt
by Yuqi Zhou, Weiwei Liu, Yanxia Nie and Zongwu Chen
Materials 2025, 18(19), 4611; https://doi.org/10.3390/ma18194611 - 5 Oct 2025
Viewed by 457
Abstract
This study explored the feasibility of utilizing tunnel muck-derived recycled granite aggregates (RGAs) in surface-layer asphalt mixtures via hybrid with basalt aggregates. Firstly, RGAs, including coarse aggregates (RGCAs) and fine aggregates (RGFAs), were prepared using a production method integrated with multi-cleaning technology. Then, [...] Read more.
This study explored the feasibility of utilizing tunnel muck-derived recycled granite aggregates (RGAs) in surface-layer asphalt mixtures via hybrid with basalt aggregates. Firstly, RGAs, including coarse aggregates (RGCAs) and fine aggregates (RGFAs), were prepared using a production method integrated with multi-cleaning technology. Then, the material properties of RGAs and RGA–basalt hybrid aggregates with varying RGA volume proportions were investigated. Finally, asphalt mixtures with these hybrid aggregates were designed and their engineering performance was evaluated. Basalt aggregates and their corresponding asphalt mixture served as the control group. Results suggest that since RGAs are rich in quartz and their SiO2 content is as high as 70.88%, they are acidic aggregates. Employing multi-cleaning technology is a guaranteed method of obtaining RGAs with low mud content. The main conventional technical indexes of RGAs and all hybrid aggregates with 40–70% RGA volume proportions meet the requirements of Chinese technical specifications. Asphalt mixtures incorporating RGAs exhibit slightly higher voids in the mineral aggregates (VMAs) than the control group, indicating that RGAs modify the interlocking skeleton and contact states of aggregates. Blending RGAs with basalt to form hybrid aggregates is an effective way to achieve full-gradation utilization of tunnel muck-derived RGAs in the surface-layer asphalt mixtures. Without additional enhancement measures, a 40% RGA volume proportion in hybrid aggregates is recommended. For a higher RGA recycling rate, combining RGAs with cement is advised, maintaining 70% RGA volume proportion and 50% cement content of total filler volume. When external basalt aggregates are transported over a distance of 50–200 km, applying these schemes to local asphalt pavement surface layers can achieve at least 26.56% aggregate cost savings. Full article
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19 pages, 2333 KB  
Article
Quantifying Moisture Susceptibility in Asphalt Mixtures Using Dynamic Mechanical Analysis
by Yanzhu Wang, Wanguo Zhang, Jincheng Wei, Yuanshun Xiong, Yuanhui Qiao and Xudong Wang
Coatings 2025, 15(9), 1109; https://doi.org/10.3390/coatings15091109 - 21 Sep 2025
Viewed by 483
Abstract
Moisture damage remains a primary distress mechanism in asphalt pavements, leading to reduced service life and viscoelastic property loss due to weakened asphalt–aggregate adhesion. This study evaluated moisture susceptibility in eight asphalt mixtures combining two aggregates (limestone/granite) and four binders (two neat, two [...] Read more.
Moisture damage remains a primary distress mechanism in asphalt pavements, leading to reduced service life and viscoelastic property loss due to weakened asphalt–aggregate adhesion. This study evaluated moisture susceptibility in eight asphalt mixtures combining two aggregates (limestone/granite) and four binders (two neat, two SBS-modified) using dynamic mechanical analysis (DMA). Thin-section specimens underwent DMA temperature sweeps under dry and water-immersed conditions to characterize shifts in viscoelastic properties. Results demonstrated that moisture exposure significantly reduced complex modulus values and shifted characteristic temperatures (T0, T1, T2, Tg) toward lower ranges, indicating compromised performance. Specifically, granite mixtures showed average reductions in T0, T1, and Tg of 2.9 °C, 1.8 °C, and 3.7 °C, respectively, compared to 2.1 °C, 1.5 °C, and 1.7 °C for limestone mixtures. The magnitude of these changes—quantified by residual modulus (RM) ratios and characteristic temperature differentials—effectively ranked mixture susceptibility, with granite mixtures and specific binders (A1, B1) showing higher sensitivity. Notably, minimum residual modulus (RMmin) values ranged from 28.2% to 65.8%, and its critical temperature (TRM) identified the most severe moisture damage conditions (approximately 40 °C for neat asphalt; 60 °C for modified asphalt). The DMA-derived indices correlated with surface free energy-based adhesion work, confirming the method’s reliability for rapid moisture sensitivity assessment. This approach provides an efficient basis for selecting moisture-resistant materials tailored to operational temperature environments. Full article
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26 pages, 10975 KB  
Article
Study of Microwave Healing Properties of Carbonyl-Iron-Powder-Modified Asphalt Mixture Based on Digital Image Technology
by Yongjie Jia, Yongxiang Li, Longwei Zhao and Mingxing Gao
Appl. Sci. 2025, 15(18), 10185; https://doi.org/10.3390/app151810185 - 18 Sep 2025
Viewed by 398
Abstract
To address the limitations of microwave healing and the repair capabilities of conventional asphalt mixtures, this paper employs carbonyl iron powder as a filler to replace 20% of the mineral powder in asphalt mixtures, thereby enhancing their microwave absorption and healing properties. The [...] Read more.
To address the limitations of microwave healing and the repair capabilities of conventional asphalt mixtures, this paper employs carbonyl iron powder as a filler to replace 20% of the mineral powder in asphalt mixtures, thereby enhancing their microwave absorption and healing properties. The study uses carbonyl iron powder mixtures as the experimental group and conventional asphalt mixtures as the control group. Using digital image correlation (DIC) technology, the semi-circular bending healing test and microwave heating test were conducted to determine the optimal conditions for microwave-induced healing and to investigate the effects of multiple healing factors on the healing outcomes. The test results show that the carbonyl iron powder asphalt mixture has the advantage of heating healing, and the intermittent heating method further improves the heating uniformity. The fracture energy healing index (HIU) and the crack initiation time healing index (HIt) are 83.1% and 34.9% higher than the ordinary asphalt mixture (microwave heating 100 s). Among the external healing factors, the microwave heating time has the greatest influence on the healing rate, followed by the degree of damage and the standing time. The optimal healing scheme is to stand for 4 h after microwave heating for 100 s, and the curing effect is the best at the initial stage of damage (before crack initiation). Full article
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18 pages, 2216 KB  
Article
Effect of the Addition of Zeolites on the Resistance to Permanent Deformations of Mastic Asphalt Bridge Pavement
by Lesław Bichajło, Władysław Gardziejczyk, Paweł Gierasimiuk, Krzysztof Kołodziej, Kamil Kowalski, Szymon Malinowski, Tomasz Siwowski and Marta Wasilewska
Materials 2025, 18(18), 4325; https://doi.org/10.3390/ma18184325 - 16 Sep 2025
Viewed by 604
Abstract
The mastic asphalt mixture (MA) is one of the first mineral and asphalt mixtures used in history. Its composition and structure allow it (the mixture) to be produced both in industrial conditions (in mineral and asphalt mixing plants) and in field conditions—in mobile [...] Read more.
The mastic asphalt mixture (MA) is one of the first mineral and asphalt mixtures used in history. Its composition and structure allow it (the mixture) to be produced both in industrial conditions (in mineral and asphalt mixing plants) and in field conditions—in mobile boilers (especially when the produced mixture is used to repair damaged surface). The high proportion of the sand fraction makes the mixture highly workable, allowing it to be laid/incorporated without special equipment. MA, however, also has some drawbacks. The asphalt content is higher than in other mixtures, which can make it prone to plastic deformation. Mastic asphalt requires higher processing temperatures than other “hot” mixtures. Mastic asphalt mixtures are installed as road pavement layers and, because of their high density, as the protective layer on roof felt isolation on bridge decks. The high temperature of embedding creates a risk of damaging the roof felt, as its typical temperature resistance is lower than 180 °C, whereas the temperature of the mastic asphalt mixture is higher. The use of zeolites can enable reconciliation of technological requirements of mastic asphalt and asphalt roof isolation. The mixes MA 8 and MA 11 containing 0 and 5% of two types of zeolites and asphalt binders 35/50 or elastomer-SBS-modified asphalt binder PMB 25/55-60 were used in the research. Laboratory tests revealed that the addition of a 5% amount of zeolite by asphalt mass makes it possible to reduce the mastic asphalt laying temperature by up to 30 °C, which seems to be very important from ecological, economical, and pavement durability points of view. Full article
(This article belongs to the Special Issue Advances in Asphalt Materials (3rd Edition))
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18 pages, 1899 KB  
Review
Comparative Review of Marshall and Superpave Mix Designs: Enhancing Asphalt Performance with Polymers
by Gulzar Hussain Jatoi, Giuseppe Loprencipe and Laura Moretti
Materials 2025, 18(18), 4273; https://doi.org/10.3390/ma18184273 - 12 Sep 2025
Viewed by 704
Abstract
The durability of asphalt pavements is crucial for sustainable road infrastructures. This systematic review compares the Marshall and Superpave asphalt mix design protocols, with a particular focus on the integration of polymer-modified bitumen (PMB) and rejuvenators. Although the Marshall method remains widely used [...] Read more.
The durability of asphalt pavements is crucial for sustainable road infrastructures. This systematic review compares the Marshall and Superpave asphalt mix design protocols, with a particular focus on the integration of polymer-modified bitumen (PMB) and rejuvenators. Although the Marshall method remains widely used for its simplicity and cost-efficiency, its empirical basis limits its effectiveness to meet modern pavement performance demands. In contrast, the Superpave system offers improved resistance to rutting, longer fatigue life, and better mitigation of moisture damage. The review traces the evolution of asphalt mix design, identifies current challenges, and emphasizes the need for transitioning toward performance-based frameworks. Special attention is given to the incorporation of polymers such as Styrene–Butadiene–Styrene (SBS), Styrene–Butadiene–Rubber (SBR), and Polyethylene (PE), which significantly enhance the mechanical properties of asphalt mixtures. The role of rejuvenators in restoring aged binders and enabling pavement recycling is also examined. Finally, the manuscript provides strategic recommendations for adopting Superpave to enhance pavement durability and reduce lifecycle maintenance costs. Overall, this comprehensive review advances knowledge on asphalt mix design, fostering innovation and sustainability while promoting long-term resilience in road pavement infrastructures. Full article
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17 pages, 2868 KB  
Article
Study on the Influence of ZM Modifier on the Rheological Properties and Microstructural Characteristics of Asphalt
by Yining Wang, Zhen Zang and Wenyuan Xu
Coatings 2025, 15(9), 1069; https://doi.org/10.3390/coatings15091069 - 11 Sep 2025
Viewed by 381
Abstract
As traffic load continuously rises and climatic conditions increasingly vary, the performance of conventional base asphalt can no longer satisfy the needs of modern road engineering in low-temperature cracking resistance, high-temperature stability, and long-term durability. Therefore, the development of novel and efficient asphalt [...] Read more.
As traffic load continuously rises and climatic conditions increasingly vary, the performance of conventional base asphalt can no longer satisfy the needs of modern road engineering in low-temperature cracking resistance, high-temperature stability, and long-term durability. Therefore, the development of novel and efficient asphalt modifiers holds significant engineering value and practical importance. In this study, modified asphalt was prepared using varying dosages of ZM modifier (direct-injection asphalt mixture modified polymer additive). A series of experiments was executed to assess its influence on asphalt properties. First, fundamental property tests were implemented to determine the regulating effect of the ZM modifier on basic physical performances, like the softening point and penetration of the base asphalt. Penetration tests at different temperatures were performed to calculate the penetration index, thereby assessing the material’s temperature sensitivity. Subsequently, focusing on temperature as a key factor, tests on temperature sweep, and multiple stress creep recovery (MSCR) were implemented to delve into the deformation resistance and creep recovery behavior of the modified asphalt under high-temperature conditions. In addition, bending beam rheometer (BBR) experiments were introduced to attain stiffness modulus and creep rate indices, which were applied to appraise the low-temperature rheological performance. Aside from Scanning Electron Microscopy (SEM), Fourier Transform Infrared Spectroscopy (FTIR) was utilized to explore the mechanism by which the ZM modifier influences the asphalt’s functional group composition and microstructure. Our findings reveal that the ZM modifier significantly increases the asphalt’s softening point and penetration index, reduces penetration and temperature sensitivity, and enhances high-temperature stability. Under high-temperature conditions, the ZM modifier adjusts the viscoelastic balance of asphalt, hence enhancing its resistance to flow deformation and its capacity for creep recovery. In low-temperature environments, the modifier increases the stiffness modulus of asphalt and improves its crack resistance. FTIR analyses reveal that the ZM modifier does not introduce new functional groups, indicating a physical modification process. However, by enhancing the cross-linked structure and increasing the hydrocarbon content within the asphalt, it strengthens the adhesion between the asphalt and aggregates. Overall, the asphalt’s performance improvement positively relates to the dosage of the ZM modifier, providing both theoretical basis and experimental support for its application in road engineering. Full article
(This article belongs to the Special Issue Surface Treatments and Coatings for Asphalt and Concrete)
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21 pages, 3844 KB  
Article
Performance Enhancement of Asphalt Mixtures Using Recycled Wind Turbine Blade Fiber
by Ruoxi Zhang, Yihua Nie, Bo He, Lingchao He and Leixiang Long
Sustainability 2025, 17(18), 8112; https://doi.org/10.3390/su17188112 - 9 Sep 2025
Viewed by 750
Abstract
To facilitate the sustainable recycling of retired wind turbine blades (RWTBs) and promote the green development of the wind energy sector in China, this study investigates the reuse of crushed RWTBs as composite fiber additives in asphalt mixtures. A systematic optimization of the [...] Read more.
To facilitate the sustainable recycling of retired wind turbine blades (RWTBs) and promote the green development of the wind energy sector in China, this study investigates the reuse of crushed RWTBs as composite fiber additives in asphalt mixtures. A systematic optimization of the incorporation process was conducted, and the effects of RWTB fibers on pavement performance were comprehensively evaluated. Using the entropy weight method, the optimal fiber content and particle size were identified as 0.15 wt% and 0.3–1.18 mm, respectively. The experimental results demonstrated that, under optimal conditions, the dynamic stability, low-temperature flexural tensile strain, Marshall stability after water immersion, and freeze-thaw splitting strength of the base asphalt mixture increased by 27.1%, 23.8%, 9.9%, and 8.1%, respectively. Microstructural analyses using SEM and EDS revealed that the reinforcing mechanism of RWTB fibers involves adsorption, bridging, and network formation, which collectively enhance the toughness and elasticity of the asphalt matrix. In addition, a comparative evaluation was performed using the Analytic Hierarchy Process (AHP), incorporating both performance and cost considerations. The comprehensive performance ranking of fiber-modified asphalt mixtures was consistent for both base and SBS-modified asphalt: BF AC-13 > RWTB AC-13 > GF AC-13 > PF AC-13 > unmodified AC-13. Overall, this study confirms the feasibility of high-value reuse of RWTB waste in road engineering and provides practical insights for advancing resource recycling and promoting sustainability within the wind power industry. Full article
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20 pages, 4144 KB  
Article
Design and Evaluation of Modified Asphalt with Enhanced Stripping Resistance Based on Surface Free Energy
by Tomohiro Fujinaga, Tomohiro Miyasaka, Yousuke Kanou and Shouichi Akiba
Constr. Mater. 2025, 5(3), 64; https://doi.org/10.3390/constrmater5030064 - 9 Sep 2025
Viewed by 477
Abstract
Latent stripping has become increasingly apparent in asphalt pavements, particularly in highway rehabilitation and international construction projects supported by Official Development Assistance (ODA) from the Government of Japan. Stripping accelerates structural deterioration, making countermeasures essential. However, in ODA projects, securing high-quality aggregates or [...] Read more.
Latent stripping has become increasingly apparent in asphalt pavements, particularly in highway rehabilitation and international construction projects supported by Official Development Assistance (ODA) from the Government of Japan. Stripping accelerates structural deterioration, making countermeasures essential. However, in ODA projects, securing high-quality aggregates or evaluating local materials is often difficult due to environmental and budgetary constraints. This study focused on Surface Free Energy (SFE) as a small-sample evaluation method and developed ten types of styrene–butadiene–styrene (SBS) polymers to enhance interfacial adhesion by targeting aggregate surface functional groups. The SFE of each Polymer-Modified Bitumen (PMB) and thirteen aggregates was measured, and the work of adhesion and moisture sensitivity index (MSI) were calculated for all combinations. Twenty-one Hot-Mix Asphalts (HMA) were then prepared and evaluated using the Hamburg Wheel Tracking Test (HWTT) based on load cycles to stripping initiation (LCSN) and to 12.5 mm rut depth (LCST). The developed PMBs showed a higher work of adhesion, a lower MSI, and substantially increased LCSN and LCST values. Strong negative correlations were observed between MSI and both HWTT indicators, confirming the utility of SFE-based MSI for material screening. This study demonstrates that interface-targeted PMBs can improve stripping resistance, thereby promoting the use of lower-quality aggregates in durable pavements. Full article
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