Search Results (196)

For the Vacuum Induction Gas Atomization (VIGA) powder preparation process, a multi-scale coupled numerical simulation and experimental validation were employed to systematically reveal the influence mechanisms of process parameters on the primary atomization flow field structure, secondary atomization droplet breakup behavior, and powder particle size distribution Using Computational Fluid Dynamics (CFD) methods combined with the VOF (Volume of Fluid) multiphase flow model, the fragmentation morphology of the melt during primary atomization was simulated, capturing the dynamic characteristics of liquid film thinning and the reduction in initial droplet area. Concurrently, the DPM (Discrete Phase Model) coupled with the TAB (Taylor Analogy Breakup) model was applied to predict the droplet size distribution in secondary atomization. The results indicate that increasing atomization pressure (2.5–4.5 MPa) significantly enhances secondary fragmentation intensity, reducing the median particle size (D50) from 42.1 μm to 37.5 μm. Experimental studies on Ni-based superalloys, validated by laser particle size analysis, confirmed that higher atomization pressure improves gas velocity and gas–liquid energy conversion efficiency, optimizes turbulent flow structures, and refines powder particles. The study concludes that the multi-scale coupled model effectively predicts atomization dynamics. By optimizing atomization pressure, powder particle size can be significantly refined, providing a theoretical basis for process control of high-performance spherical powders used in additive manufacturing. Full article

This study investigates the influence of various manganese sources—specifically MnCO₃, Mn₃O₄, and MnO₂—on the performance of lithium manganese iron phosphate (LMFP) synthesized through a combined spray-drying and chemical vapor deposition (CVD) strategy. The synthesis protocol involved the initial formation of a precursor through the co-sintering of manganese, phosphorus, iron, and dopant sources via CVD, followed by secondary spray-drying and carbon thermal reduction with Li₂CO₃ and carbon additives. Morphological analysis via Scanning Electron Microscopy (SEM) and laser diffraction indicates that Mn₃O₄-derived LMFP possesses highly spherical secondary structures comprising well-crystallized, uniformly distributed primary particles. Elemental mapping via Energy Dispersive Spectroscopy (EDS) confirms a homogeneous distribution of stoichiometric elements without localized segregation, alongside the successful lattice integration of dopants. In contrast, the MnCO₃-derived samples exhibited deleterious carbon accumulation on the primary particle surfaces. Consequently, the Mn₃O₄-based LMFP demonstrated superior electrochemical kinetics, delivering a remarkable initial discharge capacity of 148.9 mAh g⁻¹ at 1C, with an exceptional capacity retention of 97.9% after 100 cycles. These findings underscore the critical role of precursor selection in optimizing the interfacial and bulk properties of high-performance LMFP cathodes. Full article

In this study, a femtosecond laser beam is delivered to metal wire targets to generate suprathermal electron jets reaching energies of several hundreds of keV. During the process, it is observed that the mirror-imaging distribution of the beam focus with respect to the surface of the target displays highly asymmetric features and different dynamic responses. Especially, the exterior focus exhibits an extraordinary polarity reversal of the macroscopic current, while the interior focus behaves ordinarily. The former is attributed to the strong field at the focal point outside the surface, causing the secondary ionization and driving electrons back to the target, thereby reshaping the distribution of these high-energy hot electrons and the morphology of plasma jets. A numerical model is proposed to simulate the experimental observation and interpret the unexpected phenomenon. Furthermore, the particle-in-cell algorithm is also implemented to verify the results and present more details. This study seeks to emphasize the role of focal position in regulating the photoemission process, which may offer a fresh perspective for research in laser–material interactions and dynamics. Full article

As demand for sustainable plant protein rises, pumpkin seeds emerge as a promising but underutilized source. Conventional alkaline extraction (ALK) often impairs protein functionality, prompting interest in non-thermal alternatives. This study systematically compared the functional, colloidal, and structural properties of pumpkin seed protein isolates obtained via ALK (conducted at 50 °C), ultrasound-assisted (UAE), and microwave-assisted extraction (MAE). UAE produced the highest extraction yield (50.07%), superior overall solubility, greatest water and fat absorption capacities, and lowest least gelation concentration (12%). Furthermore, UAE best preserved native protein secondary structure (retaining 43.45% alpha-helix), as quantified by FTIR peak deconvolution, and maintained an intact, flake-like morphology under scanning electron microscopy (SEM), yielding the most uniform particle size distribution. Conversely, MAE achieved the highest protein content (73.53%) and the most negative zeta potential, leading to the highest emulsifying and foaming capacities despite inducing a bimodal particle size and irregular, porous surface morphology. ALK performed the poorest across structural and functional metrics, severely denaturing the proteins due to combined alkaline and thermal stress. UAE is recommended for applications requiring optimal solubility and gelation, whereas MAE is highly effective for emulsion- and foam-based food systems, reinforcing pumpkin seeds as a viable sustainable protein ingredient. Full article

The feasibility of using brittle δ-Nb₃Al as the reinforcement phase in powder metallurgy nickel-based superalloys depends on both the preparation of near-spherical particles and their phase stability during hot isostatic pressing (HIP). In this study, irregular δ-Nb₃Al particles were converted into near-spherical reinforcement particles by controlled ball milling. The optimized milling condition for obtaining high-sphericity δ-Nb₃Al particles was 200 r/min for 20 h. The morphological evolution during ball milling clarifies a particle-rounding mechanism governed by edge elimination, fine-fragment adhesion, surface consolidation, and re-fragmentation. During subsequent HIP consolidation to introduce the particles into a nickel-based superalloy, extensive interdiffusion occurred between δ-Nb₃Al and the surrounding matrix, resulting in the formation of multilayer interfacial reaction zones and multiple Nb-rich secondary phases, including Laves-(Ni, Cr)₂Nb, Ni₆Nb₇, Nb solid solution, and Ni₃Nb. Quantitative analysis indicates that the retained volume fraction of δ-Nb3Al after HIP is only about 9.85%, much lower than the initial addition level. Combined with thermodynamic analysis based on the effective heat of formation model, the results show that the final phase constitution is governed by the coupled effects of diffusion kinetics and thermodynamic driving force. These findings clarify the intrinsic processing–microstructure–phase transition relationship in δ-Nb₃Al-reinforced powder metallurgy nickel-based superalloys, showing that ball milling controls the powder-state evolution of δ-Nb₃Al, whereas diffusion-driven interfacial reactions during HIP govern its retention and final phase constitution. Full article

Cinnamomum zeylanicum (C. zeylanicum) is rich in bioactives, such as cinnamaldehyde and phenols, which are susceptible to thermal degradation, volatilisation, and oxidative deterioration during processing and storage, thereby reducing chemical stability and limiting bioavailability. Encapsulation using lecithin and chitosan-based systems mitigates these instabilities by forming a protective barrier against oxygen, light, and heat while enhancing structural stability. In this study, freeze-dried extracts of C. zeylanicum were encapsulated into lecithin-based primary liposomes (PL) and chitosan-coated secondary liposomes (CH/L). The coating of liposomes with chitosan improves the liposome stability, mucoadhesion, and provides protection in the gastric pH while facilitating electrostatic bonding with the biological membrane. The high compatibility and low toxicity of chitosan also make it a suitable carrier in food and nutraceutical applications. The formed liposomes were characterised for particle size, polydispersity index, zeta potential, encapsulation efficiency (EE), and storage stability over 8 weeks. CH/L showed superior EE (89.027%) compared to the PL (84.154%; p < 0.05). The particle size, polydispersity index, and zeta potential of the cinnamon-loaded lecithin-based primary liposome (CZ-PL) upon formation were 161.93 nm, 0.13, and −37.597 mV. In comparison, those of the cinnamon-loaded chitosan-coated liposomes (CZ-CH/L) were 591.7 nm, 0.27, and +28.17 mV. The particle size of CZ-PL and CZ-CH/L was 175.90 and 588.60 nm after 8 weeks of storage. The TEM confirmed the spherical morphology of the liposomes. The differential scanning calorimetry analysis demonstrated the disappearance of the characteristic cinnamon melting peak and shifts in liposomal transition temperatures, confirming successful encapsulation. FTIR analysis showed reduction or disappearance of characteristic cinnamon fingerprint peaks and slight band shifts, indicating successful encapsulation and non-covalent interactions, including hydrogen bonding and electrostatic effects, within the liposomal systems. These findings imply that lecithin-based and chitosan-coated liposomes could be employed to successfully carry C. zeylanicum bioactives. Full article

Marine-derived bioactive peptides have attracted increasing attention as value-added functional ingredients. In this study, peptides (<3 kDa) were prepared from yellowfin tuna processing by-products and further fractionated by Sephadex G-25 gel filtration. The major fraction (TBP-MF) exhibited markedly improved compositional homogeneity compared with the unfractionated hydrolysate (TBP), providing a well-defined peptide system for subsequent characterization and biological evaluation. Physicochemical analyses demonstrated that TBP-MF possessed enhanced thermal stability and a more ordered secondary structure, characterized by pronounced β-sheet enrichment, as revealed by TGA/DSC, FTIR, and circular dichroism analyses. Morphological and colloidal characterization further showed that TBP-MF formed relatively uniform lamellar and fibrous assemblies with a narrower particle size distribution and reduced electrostatic stabilization, indicating a higher tendency toward ordered self-association. Peptidomic profiling combined with in silico analysis revealed that TBP-MF was enriched in short peptides with relatively higher PeptideRanker scores and a functional motif distribution containing relatively more neuro-related annotations, although angiotensin-converting enzyme (ACE)- and dipeptidyl peptidase IV (DPP-IV)-related motifs remained predominant in both groups. In differentiated PC12 cells, TBP-MF exhibited excellent cytocompatibility and induced a stable, concentration-dependent increase in the Cell Counting Kit-8 (CCK-8) readout (OD₄₅₀), indicating enhanced cellular metabolic activity and/or increased cell number. In addition, TBP-MF significantly increased intracellular levels of key neurochemical factors associated with sleep-related regulation, including tetrahydrobiopterin (BH4), serotonin (5-HT), and γ-aminobutyric acid (GABA). Overall, this study highlights yellowfin tuna by-products as a promising marine resource for bioactive peptides and suggests that fractionation-driven structural refinement is associated with neuro-related biological activity in differentiated PC12 cells. These findings support the potential application of marine by-product-derived peptides as functional ingredients in health-related fields. Full article

The multifunctional attributes of SmFeO₃ make it a promising candidate for the current diverse technological applications. Therefore, in this work, we investigated the effect of synthesis temperature on the magnetic, optical and electrochemical properties of SmFeO₃ nanoparticles at room temperature (SFO-RT) and 50 °C (SFO-50) when prepared through the co-precipitation method. The XRD analysis revealed two distinct phases: SmFeO₃ and Sm₂O₃ as secondary with SmFeO₃ emerging as the primary phase (88–93%). The FESEM images showed the amalgamated morphology of the nanoparticles indicating the enhanced thermal kinetics of the solution which not only limited the particle growth but also facilitated their coalition. The band gap energy was found to be 2.2 and 2.3 eV for SFO-RT and SFO-50, respectively, while the values of saturation magnetization noted were 2.14 and 1.53 emu/g for SFO-RT and SFO-50, respectively. The XPS analysis revealed Sm to be in a +3 oxidation state, while Fe was in a mixed (+3/+2) oxidation state showing an increase in the ionic concentration in SFO-50. From the electrochemical measurements, the highest specific capacitance was observed for SFO-50 (65.8 F/g) as compared to SFO-RT (49.3 F/g). The results indicate a clear effect of synthesis temperature on the properties of SmFeO₃. Here, two factors played a prominent role: one was the morphology, shaped through the particle growth, and the other was the secondary phase. The decrease in the size of the agglomerated particles and phase fraction of the secondary phase brought about necessary changes in the structural attributes to reduce the saturation magnetization and enhance the specific capacitance of SFO-50. Overall, this study shows that the synthesis temperature affects the crystalline structure and phase fractions leading to the modulation of electronic structure, band gap, magnetic interactions and specific capacitance. Full article

Oil analysis is one of the main means to obtain the working status of important friction pairs in ship and Marine engineering equipment at present. Analyzing the wear mechanism by analyzing the particle size, morphology, properties and other characteristics of metal abrasive particles in the oil is an important basis for achieving health monitoring and scientific maintenance of ship and Marine engineering equipment. Classifying the abrasive particles in the oil according to their particle size is an important step in sample pretreatment. This paper proposes a two-stage sorting microfluidic chip for wear debris based on magnetophoresis. By setting up external permanent magnets in a stepwise manner in the primary and secondary sorting areas, gradient magnetic fields of different magnitudes were formed. The effects of different sample flow rates, sheath fluid flow rates and sheath flow ratios on the pre-focusing before sorting and the sorting effect were studied. The primary sorting of ferromagnetic metal wear particles larger than 50 µm and the secondary sorting of those smaller than 50 µm have been achieved. The primary sorting can serve as an early warning for abnormal equipment wear, while the secondary sorting can provide data support for the scientific formulation of maintenance plans based on equipment requirements. This work provides a new idea and method for the rapid determination of lubricating oil contamination in engineering equipment. Full article

This study investigates the effects of the co-curing process and nanoparticle reinforcement on the mechanical performance of plain-woven glass fiber-reinforced plastic (GFRP) adhesive joints, aiming to address the limitations of traditional fastening methods and the inherent brittleness of epoxy adhesives. Specifically, spherical silica (SiO₂) and plate-like graphene nanoplatelets (GNPs) were incorporated into the epoxy matrix at varying concentrations (0.25 to 1.0 wt.%) to evaluate the influence of particle geometry on joint integrity. Experimental results demonstrated that the co-curing technique yields superior mechanical properties compared to secondary bonding, exhibiting improvements of 35% in shear strength (from 10.97 MPa to 14.83 MPa) and 12% in flexural strength (from 72.57 MPa to 81.28 MPa) due to enhanced chemical interlocking. Furthermore, the addition of nanoparticles significantly improved joint performance, with the optimal content identified at 0.75 wt.% for both particle types. Notably, GNPs outperformed SiO₂, enhancing shear and flexural strengths compared to the neat co-cured baseline. Ultimately, the 0.75 wt.% GNP-reinforced material exhibited a shear strength of 21.22 MPa and a flexural strength of 104.09 MPa. Morphological analysis revealed that while SiO₂ contributes to reinforcement primarily via crack deflection, the high-aspect-ratio GNPs provide superior energy dissipation through crack bridging and pull-out mechanisms. Consequently, this study suggests that the co-curing process combined with an optimal concentration of GNPs presents a highly effective strategy for maximizing the reliability and structural efficiency of composite joints in weight-critical applications. Full article

Sustainable feedstock management remains a major challenge in laser beam powder bed fusion (PBF-LB), where conventional reuse strategies are typically limited to sieving and blending rather than full material regeneration. Ultrasonic atomization (UA) offers a fundamentally different powder production route based on capillary-wave instabilities induced at the surface of a molten metal by high-frequency vibrations. In contrast to turbulence-driven atomization, droplet formation in UA is primarily governed by ultrasonic frequency and intrinsic thermophysical properties of the melt, enabling quasi-deterministic particle formation with high sphericity and reduced satellite formation. In this study, ultrasonic atomization was investigated as a closed-loop route for converting PBF-LB-manufactured 316L stainless steel parts into reusable powder. Printed rods were remelted and atomized under controlled variation of electric current and vibration amplitude. The resulting powders were characterized in terms of morphology, internal microstructure, particle size distribution, chemical composition, and gas impurity content. UA produced highly spherical particles with reduced internal porosity and improved flowability compared to the initial gas-atomized powder, while preserving the principal alloying elements. An increase in oxygen content was observed after recycling, attributed to selective high-temperature oxidation under residual oxygen in nominally inert conditions. The results establish a mechanistic framework for transforming consolidated PBF-LB material into secondary feedstock and identify key parameters governing structural and compositional stability in closed-loop recycling. Full article

Particle deposition, rebound, and adhesion on rough surfaces play a crucial role in a wide range of powder handling, aerosol transport, and fouling-related processes. However, the underlying mechanisms governing single-particle interactions with rough surfaces, particularly those with complex surface morphologies, remain insufficiently understood. In this work, the deposition and elastic rebound behavior of an individual particle impacting superhydrophobic surfaces with ribbed and randomly distributed roughness structures are systematically investigated through a combined experimental and numerical approach. A coupled Lattice Boltzmann Method (LBM) and Discrete Particle Model (DPM) was developed, in which a new particle–surface contact model is proposed to account for adhesion, elastic deformation, and localized roughness effects through multi-node interactions. Randomly distributed rough surfaces are reconstructed using a Fast Fourier Transform (FFT)-based method, and single-particle impact experiments are conducted to validate the numerical predictions. Good agreement is achieved between simulated and measured values, with a relative error for the maximum rebound height of only 5.9% and a peak velocity deviation prior to impact of approximately 5.4%. Parametric analyses demonstrate that particle diameter, Young’s modulus, surface energy, surface roughness morphology, and flow Reynolds number all influence particle deposition outcomes. Larger particles exhibit significantly higher rebound heights due to increased stored elastic energy; specifically, when particle size increases from 20 μm to 100 μm, the maximum rebound height increases by a factor of 2.1. In contrast, smaller particles are more prone to adhesion after repeated impacts. The rebound height of particles decreases as surface energy increases. When surface energy rises from 0.01 J/m² to 0.05 J/m², rebound height drops from 53.65% to 38.66%. At 0.5 J/m², particles adhere immediately. Compared with ribbed surfaces, randomly distributed rough surfaces promote particle rebound by reducing effective contact area and inducing complex impact orientations. Particle rebound behavior is primarily governed by particle diameter, while material properties such as Young’s modulus and surface energy exhibit secondary and nonlinear effects. The proposed model provides a validated and transferable framework for analyzing particle–surface interactions on rough surfaces and offers physical insights relevant to the control of particle deposition in powder and particulate systems. Full article

Background: The tumor microenvironment (TME) poses significant challenges to effective therapy, with cancer-associated fibroblasts (CAFs) playing a key role in tumor progression and drug resistance in triple-negative breast cancer (TNBC). Herein, a TME responsive nanocapsule, NPC-ABS/FDS, was developed utilizing baicalein, a CAFs modulator, and the cytotoxic drug doxorubicin to selectively target CAFs and tumor cells, respectively, in a stepwise manner. Methods: NPC-ABS/FDS was designed with CD13-mediated primary targeting for tumor accumulation and secondary targeting via σ-receptor binding (ABS nanoparticles) for CAFs and folate modification (FDS nanoparticles) for cancer cells. Physicochemical properties were assessed using TEM, particle size, and ζ-potential analyses. Fluorescence imaging evaluated tumor retention, while cellular uptake and TME modulation were analyzed in vitro and in vivo. Results: The successful preparation of NPC-ABS/FDS was demonstrated by its uniform morphology, stable characteristics, charge reversal, and increased particle size. Fluorescence imaging confirmed prolonged peritumoral retention. Cellular uptake increased 2.5-fold for baicalein in CAFs and 4.3-fold for doxorubicin in cancer cells. NPC-ABS/FDS downregulated α-SMA and FAP, reducing CAFs activation, improving intratumoral drug penetration, and enhancing CD8⁺ and CD4⁺ T cell infiltration while decreasing regulatory T cells. Conclusions: NPC-ABS/FDS effectively modulates multiple TME components, including CAFs and immune cells, and improves drug delivery in TNBC. These findings may support the development of improved therapeutic approaches for TNBC. Full article

Due to its amphiphilicity, the natural fibrous structural protein, silk fibroin (SF), can adsorb at the oil/water interface, form protective viscoelastic layers, and stabilize emulsions. Biocompatible SF-stabilized emulsions can be used in different fields of cosmetics, food, drug delivery, and biomedicine. Depending on the silk processing method, various emulsion types can be obtained, such as film-stabilized emulsions stabilized by SF molecules and Pickering emulsions stabilized by nanostructured SF or SF particles. Nanostructured SF and SF particles, with β-sheet dominated secondary structures, can overcome the drawback of SF molecules with unstable conformation transition during application, and thus endow higher emulsion stability than SF molecules. The emulsions stabilized by SF nanoparticles can endure heat and high ionic strength, while the emulsions stabilized by SF nanofibers show superior stability at high temperature, high salinity, and low pH due to the strong interfacial entangled nanofiber networks. In this review, the recent progress in research on SF-stabilized emulsions is summarized and generalized, including a systematic comparison of the stabilization mechanisms for different SF morphologies, and the influences of the emulsion fabrication technique, component type and proportions, and environmental conditions on the microstructures and properties of SF-stabilized emulsions. Understanding the stabilization mechanism and factors influencing the emulsion stability is of great significance for the design, preparation and application of SF-stabilized emulsions. Full article

The impact and solidification of multiple molten droplets on a cold substrate critically influence the quality and performance of thermally sprayed coatings. We present a Smoothed Particle Hydrodynamics (SPH) model that couples fluid-solid interaction, wetting, heat transfer and phase change to simulate multi-droplet impact and freezing. The model is validated against benchmark cases, including the Young–Laplace relation, wetting dynamics, single-droplet impact and the Stefan solidification problem, showing good agreement. Using the validated model, we investigate two droplets—either centrally or off-centrally—impacting on a cold surface. Simulations reveal two distinct solidification patterns: convex pattern (CVP), which results in a mountain-like splat morphology, and concave pattern (CCP), which leads to a valley-like shape. The criterion for the two patterns is explored with two dimensionless numbers, the Reynolds number $Re$ and the Stefan number $Ste$. When $Re\le 17.8$, droplets tend to solidify in CVP; at higher Reynolds numbers $Re\ge 18.8$, they tend to solidify in CCP. The transition between the two patterns is primarily governed by $Re$, with $Ste$ exerting a secondary influence. For example, when droplets have $Re=9.9$ and $Ste=5.9$, they tend to solidify in a convex pattern, whereas at $Re=19.8$ and $Ste=5.9$, they tend to solidify in a concave pattern. Also, the solidification state of the first droplet greatly influences the subsequent spreading and solidification of the second droplet. A parametric study on CCP cases with varying vertical and horizontal offsets shows that larger vertical offsets accelerate solidification and reduce the maximum spreading factor. For small vertical distances, the solidification time increases with horizontal offset by more than 29%; for large vertical distances the change is minor. These results clarify how droplet interactions govern coating morphology and thermal evolution during thermal spraying. Full article