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24 pages, 2160 KB  
Article
Hybrid Convolutional Neural Network–Bidirectional Long Short-Term Memory Model with Whale Optimization Algorithm for Error Prediction in On-Machine Measurement
by Ziyan Zhu, Hu Qiao, Ying Xiang, Xiaosheng Xin, Feng Xiong and Chaoyi Dong
Processes 2025, 13(11), 3568; https://doi.org/10.3390/pr13113568 - 5 Nov 2025
Viewed by 273
Abstract
On-machine measurement (OMM) enables real-time dimensional feedback in production, yet accuracy is often degraded by thermal drift, sensor noise, and environmental disturbances. This motivates intelligent error-prediction methods to ensure reliable, high-precision machining. This study proposes a hybrid deep learning model integrating a Convolutional [...] Read more.
On-machine measurement (OMM) enables real-time dimensional feedback in production, yet accuracy is often degraded by thermal drift, sensor noise, and environmental disturbances. This motivates intelligent error-prediction methods to ensure reliable, high-precision machining. This study proposes a hybrid deep learning model integrating a Convolutional Neural Network (CNN), a Bidirectional Long Short-Term Memory (Bi-LSTM) network, and a Whale Optimization Algorithm (WOA) for precise OMM error prediction. Initially, raw measurement data underwent preprocessing to remove noise and outliers. Subsequently, we use a CNN to extract features and a Bi-LSTM to model time-dependent patterns. Finally, WOA optimizes model hyperparameters globally, further boosting predictive accuracy. Comparative experiments show that the proposed model reduces RMSE, MAE, and MAPE by approximately 53.58%, 54.96%, and 57.65%, respectively, while improving the R2 score by about 11.17% over baseline methods. Results confirm the method’s superior nonlinear prediction capabilities, significantly enhancing machining accuracy and production efficiency, and demonstrating promising industrial application potential. Full article
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28 pages, 695 KB  
Review
Recent Advances in Vibration Analysis for Predictive Maintenance of Modern Automotive Powertrains
by Rajesh Shah, Vikram Mittal and Michael Lotwin
Vibration 2025, 8(4), 68; https://doi.org/10.3390/vibration8040068 - 3 Nov 2025
Viewed by 622
Abstract
Vibration-based predictive maintenance is an essential element of reliability engineering for modern automotive powertrains including internal combustion engines, hybrids, and battery-electric platforms. This review synthesizes advances in sensing, signal processing, and artificial intelligence that convert raw vibration into diagnostics and prognostics. It characterizes [...] Read more.
Vibration-based predictive maintenance is an essential element of reliability engineering for modern automotive powertrains including internal combustion engines, hybrids, and battery-electric platforms. This review synthesizes advances in sensing, signal processing, and artificial intelligence that convert raw vibration into diagnostics and prognostics. It characterizes vibration signatures unique to engines, transmissions, e-axles, and power electronics, emphasizing order analysis, demodulation, and time–frequency methods that extract weak, non-stationary fault content under real driving conditions. It surveys data acquisition, piezoelectric and MEMS accelerometry, edge-resident preprocessing, and fleet telemetry, and details feature engineering pipelines with classical machine learning and deep architectures for fault detection and remaining useful life prediction. In contrast to earlier reviews focused mainly on stationary industrial systems, this review unifies vibration analysis across combustion, hybrid, and electric vehicles and connects physics-based preprocessing to scalable edge and cloud implementations. Case studies show that this integrated perspective enables practical deployment, where physics-guided preprocessing with lightweight models supports robust on-vehicle inference, while cloud-based learning provides cross-fleet generalization and model governance. Open challenges include disentangling overlapping sources in compact e-axles, coping with domain and concept drift from duty cycles, software updates, and aging, addressing data scarcity through augmentation, transfer, and few-shot learning, integrating digital twins and multimodal fusion of vibration, current, thermal, and acoustic data, and deploying scalable cloud and edge AI with transparent governance. By emphasizing inverter-aware analysis, drift management, and benchmark standardization, this review uniquely positions vibration-based predictive maintenance as a foundation for next-generation vehicle reliability. Full article
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29 pages, 4584 KB  
Article
An Exploratory Study on Vertical Extension with Inter-Story Isolation as a Sustainable Integrated Seismic and Energy Retrofit Strategy
by Michela Basili, Filippo Busato and Rosaria Parente
Sustainability 2025, 17(21), 9713; https://doi.org/10.3390/su17219713 - 31 Oct 2025
Viewed by 204
Abstract
The sustainable rehabilitation of existing buildings is essential to achieve urban resilience, resource efficiency and seismic risk reduction. This study investigates an integrated retrofit strategy that combines vertical extension with inter-story isolation to simultaneously enhance seismic performance and energy efficiency, creating additional usable [...] Read more.
The sustainable rehabilitation of existing buildings is essential to achieve urban resilience, resource efficiency and seismic risk reduction. This study investigates an integrated retrofit strategy that combines vertical extension with inter-story isolation to simultaneously enhance seismic performance and energy efficiency, creating additional usable space without additional land consumption. The inter-story isolation mechanism reduces seismic demand by decoupling a new and existing structure and introducing beneficial damping effects, whereas vertical extension improves a building’s envelope to reduce energy demands for heating and cooling. A tailored design methodology for integrated intervention is presented, according to which, for the structural part, a two-degrees-of-freedom dynamic model is adopted to design the characteristics of the isolation layer. The methodology is applied to a case-study building located in L’Aquila, Italy, where two alternative vertical extensions, one rigid and one lightweight, are analyzed. Time-history analyses and energy simulations for annual primary energy demand are carried out to assess the structural and thermal performance of the integrated retrofit. The results indicate that the proposed solution can reduce top-floor acceleration by up to 35%, inter-story drift by 30–35%, base shear by over 30% and primary energy demand by 11%, demonstrating its effectiveness in improving both seismic safety and energy performance. The main novelty of this study lies in the systematic integration of inter-story isolation with building envelope enhancement through vertical extension, offering a unified design framework that merges structural and energy retrofitting objectives into a single sustainable intervention. Full article
(This article belongs to the Special Issue Sustainable Building: Renewable and Green Energy Efficiency)
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12 pages, 7957 KB  
Article
Athermal Design of Star Tracker Optics with Factor Analysis on Lens Power Distribution and Glass Thermal Property
by Kuo-Chuan Wang and Cheng-Huan Chen
Photonics 2025, 12(11), 1057; https://doi.org/10.3390/photonics12111057 - 25 Oct 2025
Viewed by 293
Abstract
A star tracker lens works in the environment with the temperatures ranging from −40 °C to 80 °C (a range of 120 °C), which makes athermalization a crucial step in the design. Traditional approaches could spend quite an amount of iterative process in [...] Read more.
A star tracker lens works in the environment with the temperatures ranging from −40 °C to 80 °C (a range of 120 °C), which makes athermalization a crucial step in the design. Traditional approaches could spend quite an amount of iterative process in between the optimization for nominal condition and athermalization. It is highly desired that the optimization can start with a thermally robust layout to improve the design efficiency. This study takes the star tracker lens module with seven elements as the base for investigating the possible layout variation on dioptric power distribution and thermo-optic coefficient dn/dT of the material, which are the two major factors of the layout interacting with each other to influence the thermal stability of the overall lens module. All the possible layouts are optimized firstly for the nominal condition at T = 20 °C, and only those meeting the optical performance specifications are selected for thermal performance evaluation. A merit function based on a thin lens model which represents the focal plane drift over a temperature range of 120 °C is then used as the criteria for ranking the layout variations passing the first stage. The layouts at top ranking exhibiting low focal plane drift become potential candidates as the final solution. The proposed methodology provides an efficient approach for designing thermally resilient star tracker optics, especially addressing the harsh thermal conditions encountered in Low Earth Orbit missions. Full article
(This article belongs to the Special Issue Optical Systems and Design)
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20 pages, 5454 KB  
Article
Investigation of Roadway Anti-Icing Without Auxiliary Heat Using Hydronic Heated Pavements Coupled with Borehole Thermal Energy Storage
by Sangwoo Park, Annas Fiaz Abbasi, Hizb Ullah, Wonjae Ha and Seokjae Lee
Energies 2025, 18(20), 5546; https://doi.org/10.3390/en18205546 - 21 Oct 2025
Viewed by 286
Abstract
Roadway anti-icing requires low-carbon alternatives to chloride salts and electric heating. This study evaluated a seasonal thermal energy storage system that couples a geothermal hydronic heated pavement (HHPS-G) with borehole thermal energy storage (BTES), operated without auxiliary heat. A coupled transient HHPS-G–BTES model [...] Read more.
Roadway anti-icing requires low-carbon alternatives to chloride salts and electric heating. This study evaluated a seasonal thermal energy storage system that couples a geothermal hydronic heated pavement (HHPS-G) with borehole thermal energy storage (BTES), operated without auxiliary heat. A coupled transient HHPS-G–BTES model was developed and validated against independent experimental data. A continuous cycle was then simulated, consisting of three months of summer pavement heat harvesting and BTES, followed by three months of winter heat discharge. A parametric analysis varied borehole depth (10, 20, and 40 m) and number of units (1, 2, and 4). Results indicated that depth is consistently more effective than unit number. Deeper fields produced larger summer pavement surface cooling with less long-term drift and yielded more persistent winter anti-icing performance. The 40 m 4-unit case lowered the end-of-summer surface temperature by 3.8 °C relative to the no-operation case and kept the surface at or above 0 °C throughout winter. In contrast, the 10 m–1-unit case was near 0 °C by late winter. A depth-first BTES design, supplemented by spacing or edge placement to limit interference, showed practical potential for anti-icing without auxiliary heat. Full article
(This article belongs to the Special Issue Geothermal Energy Heating Systems)
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15 pages, 33954 KB  
Article
Condition-Based Maintenance Plus (CBM+) for Single-Board Computers: Accelerated Testing and Precursor Signal Identification
by Gwang-Hyeon Mun, Youngchul Kim, Youngmin Park and Dong-Won Jang
Appl. Sci. 2025, 15(20), 11203; https://doi.org/10.3390/app152011203 - 19 Oct 2025
Viewed by 364
Abstract
Condition-Based Maintenance Plus (CBM+) has been widely adopted in aerospace and mechanical systems, but its application to single-board computers (SBCs) remains difficult due to scarce failure data and subtle degradation signatures. This study investigates CBM+ for the MVME6100 SBC using accelerated life testing [...] Read more.
Condition-Based Maintenance Plus (CBM+) has been widely adopted in aerospace and mechanical systems, but its application to single-board computers (SBCs) remains difficult due to scarce failure data and subtle degradation signatures. This study investigates CBM+ for the MVME6100 SBC using accelerated life testing (ALT) to generate degradation trajectories and capture precursor signals. Temperature–humidity cycling and vibration tests were performed, while CPU temperature, memory temperature, and output voltage were continuously monitored. Under stable operation, signals followed ambient variations and showed little statistical drift, making degradation visually indistinguishable. However, precursors emerged before failure: CPU temperature exhibited abnormal behavior during thermal cycling, while vibration stress induced communication noise and irregular thermal behavior. These findings indicate that thermal responses provide reliable precursors for electronic degradation. To evaluate data-driven detection, two neural approaches were applied: an Autoencoder (AE) trained only on normal data and a Long Short-Term Memory (LSTM) network trained on both normal and faulty datasets. The Autoencoder reliably detected anomalies via reconstruction error, while the LSTM accurately classified health states and reproduced lifecycle progression. Together, the results demonstrate that precursor-informed CBM+ is feasible for SBCs and that a hybrid AE–LSTM framework enhances prognostics and health management in mission-critical electronics. Full article
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24 pages, 1878 KB  
Article
Advancements in Sustainable Mobility: Fractional-Order FOC of IM in an Electric Vehicle Powered by an Autonomous PV Battery System
by Fatma Ben Salem, Jaouhar Mouine and Nabil Derbel
Fractal Fract. 2025, 9(10), 661; https://doi.org/10.3390/fractalfract9100661 - 14 Oct 2025
Viewed by 443
Abstract
This paper presents a novel fractional-order field-oriented control (FO-FOC) strategy for induction motor drives in electric vehicles (EVs) powered by an autonomous photovoltaic (PV) battery energy system. The proposed control approach integrates a fractional-order sliding mode controller (FO-SMC) into the conventional FOC framework [...] Read more.
This paper presents a novel fractional-order field-oriented control (FO-FOC) strategy for induction motor drives in electric vehicles (EVs) powered by an autonomous photovoltaic (PV) battery energy system. The proposed control approach integrates a fractional-order sliding mode controller (FO-SMC) into the conventional FOC framework to enhance dynamic performance, improve robustness, and reduce sensitivity to parameter variations. The originality of this work lies in the combined use of fractional-order control and real-time adaptive parameter updating, applied within a PV battery-powered EV platform. This dual-layer control structure allows the system to effectively reject disturbances, maintain torque and flux tracking, and mitigate the effects of component aging or thermal drift. Furthermore, to address the chattering phenomenon typically associated with sliding mode control, a continuous saturation function was employed, resulting in smoother voltage and current responses more suitable for real-time implementation. Extensive simulation studies were conducted under ideal conditions, with parameter mismatch, and with the proposed adaptive update laws. Results confirmed the superiority of the FO-based approach over classical integer-order designs in terms of speed tracking, flux regulation, torque ripple reduction, and system robustness. The proposed methodology offers a promising solution for next-generation sustainable mobility systems requiring high-performance, energy-efficient, and fault-tolerant electric drives. Full article
(This article belongs to the Special Issue Advances in Dynamics and Control of Fractional-Order Systems)
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18 pages, 4994 KB  
Article
Enhanced Design and Characterization of a Wearable IMU for High-Frequency Motion Capture
by Diego Valdés-Tirado, Gonzalo García Carro, Juan C. Alvarez, Diego Álvarez and Antonio López
Sensors 2025, 25(19), 6224; https://doi.org/10.3390/s25196224 - 8 Oct 2025
Viewed by 877
Abstract
This paper presents the third-generation design of Bimu, a compact wearable inertial measurement unit (IMU) tailored for advanced human motion tracking. Building on prior iterations, Bimu R2 focuses on enhancing thermal stability, data integrity, and energy efficiency by integrating onboard memory, redesigning the [...] Read more.
This paper presents the third-generation design of Bimu, a compact wearable inertial measurement unit (IMU) tailored for advanced human motion tracking. Building on prior iterations, Bimu R2 focuses on enhancing thermal stability, data integrity, and energy efficiency by integrating onboard memory, redesigning the power management system, and optimizing the communication interfaces. A detailed performance evaluation—including noise, bias, scale factor, power consumption, and drift—demonstrates the device’s reliability and readiness for deployment in real-world applications ranging from clinical gait analysis to high-speed motion capture. The improvements introduced offer valuable insights for researchers and engineers developing robust wearable sensing solutions. Full article
(This article belongs to the Special Issue Advanced Sensors for Human Health Management)
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11 pages, 2360 KB  
Article
Temperature Hysteresis Calibration Method of MEMS Accelerometer
by Hak Ju Kim and Hyoung Kyoon Jung
Sensors 2025, 25(19), 6131; https://doi.org/10.3390/s25196131 - 3 Oct 2025
Viewed by 658
Abstract
Micro-electromechanical system (MEMS) sensors are widely used in various navigation applications because of their cost-effectiveness, low power consumption, and compact size. However, their performance is often degraded by temperature hysteresis, which arises from internal temperature gradients. This paper presents a calibration method that [...] Read more.
Micro-electromechanical system (MEMS) sensors are widely used in various navigation applications because of their cost-effectiveness, low power consumption, and compact size. However, their performance is often degraded by temperature hysteresis, which arises from internal temperature gradients. This paper presents a calibration method that corrects temperature hysteresis without requiring any additional hardware or modifications to the existing MEMS sensor design. By analyzing the correlation between the external temperature change rate and hysteresis errors, a mathematical calibration model is derived. The method is experimentally validated on MEMS accelerometers, with results showing an up to 63% reduction in hysteresis errors. We further evaluate bias repeatability, scale factor repeatability, nonlinearity, and Allan variance to assess the broader impacts of the calibration. Although minor trade-offs in noise characteristics are observed, the overall hysteresis performance is substantially improved. The proposed approach offers a practical and efficient solution for enhancing MEMS sensor accuracy in dynamic thermal environments. Full article
(This article belongs to the Section Navigation and Positioning)
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28 pages, 11737 KB  
Article
Comparative Evaluation of SNO and Double Difference Calibration Methods for FY-3D MERSI TIR Bands Using MODIS/Aqua as Reference
by Shufeng An, Fuzhong Weng, Xiuzhen Han and Chengzhi Ye
Remote Sens. 2025, 17(19), 3353; https://doi.org/10.3390/rs17193353 - 2 Oct 2025
Viewed by 405
Abstract
Radiometric consistency across satellite platforms is fundamental to producing high-quality Climate Data Records (CDRs). Because different cross-calibration methods have distinct advantages and limitations, comparative evaluation is necessary to ensure record accuracy. This study presents a comparative assessment of two widely applied calibration approaches—Simultaneous [...] Read more.
Radiometric consistency across satellite platforms is fundamental to producing high-quality Climate Data Records (CDRs). Because different cross-calibration methods have distinct advantages and limitations, comparative evaluation is necessary to ensure record accuracy. This study presents a comparative assessment of two widely applied calibration approaches—Simultaneous Nadir Overpass (SNO) and Double Difference (DD)—for the thermal infrared (TIR) bands of FY-3D MERSI. MODIS/Aqua serves as the reference sensor, while radiative transfer simulations driven by ERA5 inputs are generated with the Advanced Radiative Transfer Modeling System (ARMS) to support the analysis. The results show that SNO performs effectively when matchup samples are sufficiently large and globally representative but is less applicable under sparse temporal sampling or orbital drift. In contrast, the DD method consistently achieves higher calibration accuracy for MERSI Bands 24 and 25 under clear-sky conditions. It reduces mean biases from ~−0.5 K to within ±0.1 K and lowers RMSE from ~0.6 K to 0.3–0.4 K during 2021–2022. Under cloudy conditions, DD tends to overcorrect because coefficients derived from clear-sky simulations are not directly transferable to cloud-covered scenes, whereas SNO remains more stable though less precise. Overall, the results suggest that the two methods exhibit complementary strengths, with DD being preferable for high-accuracy calibration in clear-sky scenarios and SNO offering greater stability across variable atmospheric conditions. Future work will validate both methods under varied surface and atmospheric conditions and extend their use to additional sensors and spectral bands. Full article
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34 pages, 5443 KB  
Article
Quantum and Topological Dynamics of GKSL Equation in Camel-like Framework
by Sergio Manzetti and Andrei Khrennikov
Entropy 2025, 27(10), 1022; https://doi.org/10.3390/e27101022 - 28 Sep 2025
Viewed by 375
Abstract
We study the dynamics of von Neumann entropy driven by the Gorini–Kossakowski–Sudarshan–Lindblad (GKSL) equation, focusing on its camel-like behavior—a hump-like entropy evolution reflecting the system’s adaptation to its environment. Within this framework, we analyze quantum correlations under decoherence and environmental interaction for three [...] Read more.
We study the dynamics of von Neumann entropy driven by the Gorini–Kossakowski–Sudarshan–Lindblad (GKSL) equation, focusing on its camel-like behavior—a hump-like entropy evolution reflecting the system’s adaptation to its environment. Within this framework, we analyze quantum correlations under decoherence and environmental interaction for three sets of quantum states. Our results show that the sign of the entanglement entropy’s derivative serves as an indicator of the system’s drift toward either classical or quantum information exchange—an insight relevant to quantum error correction and dissipation in quantum thermal machines. We parameterize quantum states using both single-parameter and Bloch-sphere representations, where the angle θ on the Bloch sphere corresponds to the state’s position. On this sphere, we construct gradient and basin maps that partition the dynamics of quantum states into stable and unstable regions under decoherence. Notably, we identify a Braiding ring of decoherence-unstable states located at θ=3π4; these states act as attractors under a constructed Lyapunov function, illustrating the topological and dynamical complexity of quantum evolution. Finally, we propose a testable experimental setup based on camel-like entropy and discuss its connection to the theoretical framework of this entropy behavior. Full article
(This article belongs to the Special Issue Entanglement Entropy in Quantum Field Theory)
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21 pages, 6147 KB  
Article
A Two-Stage Hybrid Modeling Strategy for Early-Age Concrete Temperature Prediction Using Decoupled Physical Processes
by Xiaoyi Hu, Min Gan, Liangliang Zhang, Zhou Yu and Xin Lin
Buildings 2025, 15(19), 3479; https://doi.org/10.3390/buildings15193479 - 26 Sep 2025
Viewed by 418
Abstract
Predicting early-age temperature evolution in mass concrete is crucial for controlling thermal cracks. This process involves two distinct physical stages: an initial, hydration-driven heating stage (Stage I) and a subsequent, environment-dominated cooling stage (Stage II). To address this challenge, we propose a novel [...] Read more.
Predicting early-age temperature evolution in mass concrete is crucial for controlling thermal cracks. This process involves two distinct physical stages: an initial, hydration-driven heating stage (Stage I) and a subsequent, environment-dominated cooling stage (Stage II). To address this challenge, we propose a novel two-stage hybrid modeling strategy that decouples the underlying physical processes. This approach was developed and validated using a 450-h on-site monitoring dataset. For the deterministic heating phase (Stage I), we employed polynomial regression. For the subsequent stochastic cooling phase (Stage II), a Random Forest algorithm was used to model the complex environmental interactions. The proposed hybrid model was benchmarked against several alternatives, including a physics-based finite element model (FEM) and a single Random Forest model. During the critical cooling stage, our approach demonstrated superior performance, achieving a Root Mean Square Error (RMSE) of 0.24 °C. This represents a 17.2% improvement over the best-performing single model. Furthermore, cumulative error analysis indicated that the hybrid model maintained a stable and unbiased prediction trend throughout the monitoring period. This addresses a key weakness in single-stage models, where underlying phase-specific errors can accumulate and lead to long-term drift. The proposed framework offers an accurate, robust, and transferable paradigm for modeling other complex engineering processes that exhibit distinct multi-stage characteristics. Full article
(This article belongs to the Special Issue Urban Renewal: Protection and Restoration of Existing Buildings)
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24 pages, 17194 KB  
Article
Assessing the Distribution and Stability of Groundwater Climatic Refugia: Cliff-Face Seeps in the Pacific Northwest
by Sky T. Button and Jonah Piovia-Scott
Water 2025, 17(18), 2659; https://doi.org/10.3390/w17182659 - 9 Sep 2025
Viewed by 821
Abstract
Microrefugia can be critical in mediating biological responses to climate change, but the location and characteristics of these habitats are often poorly understood. Groundwater-dependent ecosystems (GDEs) represent critical microrefugia for species dependent on cool, moist habitats. However, knowledge of the distribution and stability [...] Read more.
Microrefugia can be critical in mediating biological responses to climate change, but the location and characteristics of these habitats are often poorly understood. Groundwater-dependent ecosystems (GDEs) represent critical microrefugia for species dependent on cool, moist habitats. However, knowledge of the distribution and stability of GDE microrefugia remains limited. This challenge is typified in the Pacific Northwest, where poorly studied cliff-face seeps harbor exceptional biodiversity despite their diminutive size (e.g., ~1–10 m width). To improve knowledge about these microrefugia, we regionally modeled their distribution and stability. We searched for cliff-face seeps across 1608 km of roads, trails, and watercourses in Washington and Idaho, while monitoring water availability plus air and water temperatures at selected sites. We detected 457 seeps through an iterative process of surveying, modeling, ground-truthing, and then remodeling the spatial distribution of seeps using boosted regression trees. Additionally, we used linear and generalized linear models to identify factors linked to seep thermal and hydrologic stability. Seeps were generally most concentrated in steep and low-lying areas (e.g., edges of canyon bottoms), and were also positively associated with glacial drift, basalt or graywacke bedrock types, high average slope within 300 m, and low average vapor pressure deficit. North-facing slopes were the best predictor of stable air and water temperatures and perennial seep discharge; low-lying areas also predicted stable seep water temperatures. These findings improve possibilities to manage seep microrefugia in the Pacific Northwest and safeguard their associated biodiversity under climate change. Lastly, our iterative method adapts techniques commonly used in species distribution modeling to provide an innovative framework for identifying inconspicuous microrefugia. Full article
(This article belongs to the Section Biodiversity and Functionality of Aquatic Ecosystems)
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35 pages, 18848 KB  
Article
Temperature Compensation for Chromatic Stability of RGBW LEDs in Automotive Interior Lighting
by Dennis Rapaccini, Laura Falaschetti, Stefano Lissandron, Massimo Conti, Simone Orcioni and Andrea Morici
Electronics 2025, 14(17), 3451; https://doi.org/10.3390/electronics14173451 - 29 Aug 2025
Viewed by 704
Abstract
Automotive interior lighting has progressed from basic functional illumination to sophisticated aesthetic systems emphasizing chromatic stability under thermal variations. This study enhances an RGB temperature compensation algorithm for LEDs, extending it to an RGBW solution. While several approaches for LED temperature compensation have [...] Read more.
Automotive interior lighting has progressed from basic functional illumination to sophisticated aesthetic systems emphasizing chromatic stability under thermal variations. This study enhances an RGB temperature compensation algorithm for LEDs, extending it to an RGBW solution. While several approaches for LED temperature compensation have been proposed in the literature, none have addressed a complete RGBW solution where the white channel is derived and actively adjusted on thermal variations. This research aims to fill this gap by extending an RGB algorithm to RGBW and validating it under realistic automotive conditions. While the proposed compensation strategies are general and may be applied to other LED systems, the automotive interior lighting domain has been selected as a representative case study because it combines stringent chromatic stability requirements (Δuv0.01) and high industrial relevance. Leveraging Infineon’s LITIX™ LED drivers, experimental results show that the algorithm maintains chromatic stability with deviations below Δuv=0.00562 in RGB mode and Δuv=0.0067 in RGBW mode across the tested temperature range. The addition of the white channel improves the color rendering index (CRI) by up to 58.9 points (from 19.7 to 78.6) while preserving color quality. Compared to previous works limited to RGB systems, our approach provides the first practical RGBW compensation algorithm experimentally validated under realistic automotive conditions. Full article
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13 pages, 3255 KB  
Article
Application of the Composite Electrical Insulation Layer with a Self-Healing Function Similar to Pine Trees in K-Type Coaxial Thermocouples
by Zhenyin Hai, Yue Chen, Zhixuan Su, Hongwei Ji, Yihang Zhang, Shigui Gong, Shanmin Gao, Chenyang Xue, Libo Gao and Zhichun Liu
Sensors 2025, 25(16), 5210; https://doi.org/10.3390/s25165210 - 21 Aug 2025
Viewed by 817
Abstract
Aerospace engines and hypersonic vehicles, among other high-temperature components, often operate in environments characterized by temperatures exceeding 1000 °C and high-speed airflow impacts, resulting in severe thermal erosion conditions. Coaxial thermocouples (CTs), with their unique self-eroding characteristic, are particularly well suited for use [...] Read more.
Aerospace engines and hypersonic vehicles, among other high-temperature components, often operate in environments characterized by temperatures exceeding 1000 °C and high-speed airflow impacts, resulting in severe thermal erosion conditions. Coaxial thermocouples (CTs), with their unique self-eroding characteristic, are particularly well suited for use in such extreme environments. However, fabricating high-temperature electrical insulation layers for coaxial thermocouples remains challenging. Inspired by the self-healing mechanism of pine trees, we designed a composite electrical insulation layer with a similar self-healing function. This composite layer exhibits excellent high-temperature insulation properties (insulation resistance of 14.5 kΩ at 1200 °C). Applied as the insulation layer in K-type coaxial thermocouples via dip-coating, the thermocouples were tested for temperature and heat flux. Temperature tests showed an accuracy of 1.72% in the range of 200–1200 °C, a drift rate better than 0.474%/h at 1200 °C, and hysteresis better than 0.246%. The temperature response time was 1.08 ms. Heat flux tests demonstrated a measurable range of 0–41.32 MW/m2 with an accuracy better than 6.511% and a heat flux response time of 7.6 ms. In simulated extreme environments, the K-type coaxial thermocouple withstood 70 s of 900 °C flame impact and 50 cycles of high-power laser thermal shock. Full article
(This article belongs to the Special Issue Advancements and Applications of Biomimetic Sensors Technologies)
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