Search Results (154)

Despite its ultrahigh theoretical capacity, silicon anodes for lithium-ion batteries suffer from severe capacity decay caused by over 300% volume changes during cycling. While Si–Ge alloying and spherical nanostructuring have been demonstrated to improve ionic/electronic transport and mechanical resilience, scalable synthesis of homogeneous, sub-150 nm SiGe nanospheres from low-cost precursors remains challenging. Here, we report a hybrid plasma-spraying physical vapor deposition (PS-PVD) process that directly converts metallurgical-grade Si and Ge powders into phase-pure Si_0.8Ge_0.2 nanospheres (<100 nm) at a continuous rate of 1 g min⁻¹. The co-condensation mechanism during formation was elucidated through molecular dynamics (MD) simulations, which revealed a process initiated by inhomogeneous nucleation and followed by uniform cluster growth and spheroidization. Multiscale characterization confirmed the spherical morphology, compositional uniformity, and crystalline structure of the produced Si_0.8Ge_0.2 nanoparticles. The resulting anodes exhibited a stable capacity of ~1500 mAh g⁻¹ at 0.1C over 100 cycles (>80% retention) and a Coulombic efficiency of ~98%. This approach bridges the gap between high-performance design and industrial manufacturability, offering a practical route to next-generation anodes for electric vehicles. Full article

This study aimed to develop an industrially scalable coating route for enhancing the oxidation resistance of carbon fiber fabrics, a critical requirement for next-generation aerospace and high-temperature composite structures. To achieve this goal, synthesis of hexagonal boron nitride (h-BN) layers was achieved via a single wet step in which the fabric was impregnated with an ammonia–borane/THF solution and subsequently nitrided for 2 h at 1000–1500 °C in flowing nitrogen. Thermogravimetric analysis coupled with X-ray diffraction revealed that amorphous BN formed below ≈1200 °C and crystallized completely into (002)-textured h-BN (with lattice parameters a ≈ 2.50 Å and c ≈ 6.7 Å) once the dwell temperature reached ≥1300 °C. Complementary XPS, FTIR and Raman spectroscopy confirmed a near-stoichiometric B:N ≈ 1:1 composition and the elimination of O–H/N–H residues as crystallinity improved. Low-magnification SEM (100×) confirmed the uniform and large-area coverage of the BN layer on the carbon fiber tows, while high-magnification SEM revealed a progressive densification of the coating from discrete nanospheres to a continuous nanosheet barrier on the fibers. Oxidation tests in flowing air shifted the onset of mass loss from 685 °C for uncoated fibers to 828 °C for the coating produced at 1400 °C; concurrently, the peak oxidation rate moved ≈200 °C higher and declined by ~40%. Treatment at 1500 °C conferred no additional benefit, indicating that 1400 °C provides the optimal balance between full crystallinity and limited grain coarsening. The resulting dense h-BN film, aided by an in situ self-healing B₂O₃ glaze above ~800 °C, delayed carbon fiber oxidation by ≈140 °C. Overall, the process offers a cost-effective, large-area alternative to vapor-phase deposition techniques, positioning BN-coated carbon fiber fabrics for robust service in extreme oxidative environments. Full article

Bismuth vanadate (BiVO₄) has attracted significant attention as a photoanode material for photoelectrochemical (PEC) water splitting due to its suitable bandgap (~2.4 eV), strong visible light absorption, chemical stability, and cost-effectiveness. Despite these advantages, its practical application remains constrained by intrinsic limitations, including poor charge carrier mobility, short diffusion length, and sluggish oxygen evolution reaction (OER) kinetics. This review critically summarizes recent advancements aimed at enhancing BiVO₄ PEC performance, encompassing synthesis strategies, defect engineering, heterojunction formation, cocatalyst integration, light-harvesting optimization, and stability improvements. Key fabrication methods—such as solution-based, vapor-phase, and electrochemical approaches—along with targeted modifications, including metal/nonmetal doping, surface passivation, and incorporation of electron transport layers, are discussed. Emphasis is placed on strategies to improve light absorption, charge separation efficiency (η_sep), and charge transfer efficiency (η_trans) through bandgap engineering, optical structure design, and catalytic interface optimization. Approaches to enhance stability via protective overlayers and electrolyte tuning are also reviewed, alongside emerging applications of BiVO₄ in tandem PEC systems and selective solar-driven production of value-added chemicals, such as H₂O₂. Finally, critical challenges, including the scale-up of electrode fabrication and the elucidation of fundamental reaction mechanisms, are highlighted, providing perspectives for bridging the gap between laboratory performance and practical implementation. Full article

Despite intense interest in the catalytic potential of transition metal oxide heterostructures, originating from their large surface area and tunable chemistry, the fabrication of well-defined multicomponent oxide coatings with controlled architectures remains challenging. Here, we demonstrate a simple and effective swelling-assisted sequential infiltration synthesis (SIS) strategy to fabricate hierarchically porous multicomponent metal-oxide electrocatalysts with tunable bimetallic composition. A combination of solution-based infiltration (SBI) of transition metals, iron (Fe), nickel (Ni), and cobalt (Co), into a block copolymer (PS73-b-P4VP28) template, followed by vapor-phase infiltration of alumina using sequential infiltration synthesis (SIS), was employed to synthesize porous, robust, conformal and transparent multicomponent metal-oxide coatings like Fe/AlO_x, Fe+Ni/AlO_x, and Fe+Co/AlO_x. Electrochemical assessments for the oxygen evolution reaction (OER) in a 0.1 M KOH electrolyte demonstrated that the Fe+Ni/AlO_x composite exhibited markedly superior catalytic activity, achieving an impressive onset potential of 1.41 V and a peak current density of 3.29 mA/cm². This superior activity reflects the well-known synergistic effect of alloying transition metals with a trace of Fe, which facilitates OER kinetics. Overall, our approach offers a versatile and scalable path towards the design of stable and efficient catalysts with tunable nanostructures, opening new possibilities for a wide range of electrochemical energy applications. Full article

Membrane innovations have become a key solution for overcoming the bottlenecks in efficiency upgrade in many green energy fields. Membrane performance depends on two key parameters permeability and selectivity, which typically follow a trade-off relationship: improving one often diminishes the other. Two-dimensional (2D) materials, which have atomic-level thickness, tunable pore sizes, and reasonable functionalization, offer great promises to break through the trade-off effect and redesign high-efficiency mass transfer pathways. This review systematically presents recent efforts in both preparation and potential applications of 2D materials for overcoming the permeability–selectivity trade-off. It highlights four prevailing fabrication strategies: chemical vapor deposition, interfacial synthesis, solution-phase synthesis, and exfoliation, and shows some major optimization techniques for various 2D materials. Additionally, this review discusses emerging applications of 2D materials across critical fields from water treatment (seawater desalination, metal ion extraction) to energy technologies (osmotic power generation, direct methanol fuel cells, and vanadium redox flow batteries). Finally, the challenges and future prospects of 2D materials in ion separation and energy conversion are discussed. Full article

As landfill mining becomes more widely applied, growing attention is being paid to the waste-to-energy conversion of landfill waste. Co-disposal of landfill waste with municipal solid waste represents one of the primary strategies for achieving energy recovery of landfill waste. In this paper, the emission characteristics of pollutants were systematically analyzed during the co-disposal of landfill waste and municipal solid waste in a full-scale municipal solid waste incineration. The study investigated the formation patterns of toxic PCDD/Fs and gaseous pollutants under different co-disposal ratios of landfill waste (0%, 15%, 25%, 35%, and 45%). In total, 136 PCDD/Fs were analyzed to investigate the influence of co-disposal ratios on PCDD/F formation in both flue gas and fly ash. The influence of varying co-disposal ratios on the phase and elemental composition of fly ash was also investigated. Co-disposal led to a significant reduction in the toxic PCDD/F concentration at the boiler outlet, mainly attributed to the higher sulfur content of LW compared to MSW. With increasing co-disposal ratios, the annual emission amounts of toxic PCDD/Fs in fly ash significantly increased. The ∑PCDD/∑PCDF ratio in both flue gas of boiler outlet and fly ash also increased, indicating an enhancement of the precursor formation pathway, while the de novo synthesis pathway was relatively suppressed. The fly ash exhibited a high proportion of highly chlorinated dioxins (degree of chlorination: 7.19–7.23), likely due to their low saturated vapor pressure. According to the Hagenmaier congener distribution, high co-disposal ratios (25–45%) suppressed the chlorination of DD/DF in fly ash but promoted the formation of gas-phase PCDFs. Different co-disposal ratios significantly influenced both the emission concentrations and removal efficiencies of air pollutants, including NOx, SO₂, and HCl. Although co-disposal did not alter the crystalline phase composition of fly ash, it led to an increased content of heavy metals such as Cu, Hg, and Pb. Full article

Borophene, a two-dimensional (2D) allotrope of boron, has emerged as a highly promising material owing to its exceptional mechanical strength, electronic conductivity, and diverse structural phases. Unlike graphene and other 2D materials, borophene exhibits inherent anisotropy, flexibility, and metallicity, offering unique opportunities for advanced nanotechnological applications. This review presents a comprehensive summary of recent progress in borophene synthesis methods, highlighting both bottom–up strategies such as chemical vapor deposition (CVD) and molecular beam epitaxy (MBE), and top–down approaches, including liquid-phase exfoliation and sonochemical techniques. A key challenge discussed is the stabilization of borophene’s polymorphs, as bulk boron’s non-layered structure complicates exfoliation. The influence of substrates and doping strategies on structural stability and phase control is also explored. Moreover, the intrinsic physicochemical properties of borophene, including its high flexibility, oxidation resistance, and anisotropic charge transport, were examined in relation to their implications for electronic, catalytic, and sensing devices. Particular attention was given to borophene’s performance in hydrogen storage and hydrogen evolution reactions (HERs), where functionalization with alkali and transition metals significantly enhances H₂ adsorption energy and storage capacity. Studies demonstrate that certain borophene–metal composites, such as Ti- or Li-decorated borophene, can achieve hydrogen storage capacities exceeding 10 wt.%, surpassing the U.S. Department of Energy targets for hydrogen storage materials. Despite these promising characteristics, large-scale synthesis, long-term stability, and integration into practical systems remain open challenges. This review identifies current research gaps and proposes future directions to facilitate the development of borophene-based energy solutions. The findings support borophene’s strong potential as a next-generation material for clean energy applications, particularly in hydrogen production and storage systems. Full article

Graphene, a two-dimensional material with remarkable electrical, thermal, and mechanical properties, has revolutionized the fields of electronics, energy storage, and nanotechnology. This review presents a comprehensive analysis of graphene synthesis techniques, which can be classified into two primary approaches: top-down and bottom-up. Top-down methods, such as mechanical exfoliation, oxidation-reduction, unzipping carbon nanotubes, and liquid-phase exfoliation, are highlighted for their scalability and cost-effectiveness, albeit with challenges in controlling defects and uniformity. In contrast, bottom-up methods, including chemical vapor deposition (CVD), arc discharge, and epitaxial growth on silicon carbide, offer superior structural control and quality but are often constrained by high costs and limited scalability. The interplay between synthesis parameters, material properties, and application requirements is critically examined to provide insights into optimizing graphene production. This review also emphasizes the growing demand for sustainable and environmentally friendly approaches, aligning with the global push for green nanotechnology. By synthesizing current advancements and identifying critical research gaps, this work offers a roadmap for selecting the most suitable synthesis techniques and fostering innovations in scalable and high-quality graphene production. The findings serve as a valuable resource for researchers and industries aiming to harness graphene’s full potential in diverse technological applications. Full article

Direct chemical vapor deposition (CVD) growth of hexagonal boron nitride (h-BN) on insulating substrates offers a promising pathway to circumvent transfer-induced defects and enhance device integration. This comprehensive review systematically evaluates recent advances in CVD techniques for h-BN synthesis on insulating substrates, including metal–organic CVD (MOCVD), low-pressure CVD (LPCVD), atmospheric-pressure CVD (APCVD), and plasma-enhanced CVD (PECVD). Key challenges, including precursor selection, high-temperature processing, achieving single-crystalline films, and maintaining phase purity, are critically analyzed. Special emphasis is placed on comparative performance metrics across different growth methodologies. Furthermore, crucial research directions for future development in this field are outlined. This review aims to serve as a reference for advancing h-BN synthesis toward practical applications in next-generation electronic and optoelectronic devices. Full article

We present the results of silicon carbide (SiC) thin film synthesis on Si(111) substrates using chemical vapor deposition by decomposing CH₄ in H₂ at 1135 °C. The experiments were conducted in an Oxford Nanofab Plasmalab System 100 for carbon phase deposition times of 3, 5, 20, 60, and 90 min on Si(111) with or without native oxide, following established protocols. Our studies show that either predominantly crystalline SiC or a mixture of SiC and Si–O/Si–O–C glass forms on Si substrates significantly doped with carbon and oxygen, depending on the presence or absence of native oxide. The thickness of the SiC film ranges from approximately 5–6 nm for films synthesized in 3 min to over 15 nm for those synthesized in 90 min, while the size of the crystal grains varies from a few to 110 nm depending on the synthesis duration. The findings suggest that the complex composition of the thin films and the region beneath them can more effectively compensate for the differences in lattice parameters and thermal expansion coefficients between the SiC film and the Si substrate; thus, this method is promising for depositing intermediate thin films of SiC on Si substrates. Full article

Laser desorption/ionization techniques, such as matrix-assisted laser desorption/ionization (MALDI) and surface-assisted laser desorption/ionization (SALDI), are the basis of modern mass spectrometry, enabling the analysis of a wide range of chemical compounds, from small molecules to biopolymers. MALDI uses organic matrices to support ionization, while SALDI relies on inorganic surfaces or nanomaterials, which reduce background and improve measurement sensitivity. This review focuses on the potential of using silver nanoparticles (AgNPs) in LDI-MS, with particular emphasis on their synthesis from the gas phase (CVD, Chemical Vapor Deposition). The key role of nanostructures in increasing ionization efficiency and analytical selectivity is emphasized. The CVD technique enables precise control over the morphology, size, and distribution of nanoparticles, which translates into better repeatability and sensitivity of nanostructure-assisted laser desorption/ionization mass spectrometry (NALDI-MS) measurements. The latest achievements in this field are presented, as well as potential applications of CVD-produced AgNPs in analytical chemistry, environmental analysis, and the petrochemical industry. Full article

In this work, we report the evaluation of a (CuO/WO₃)-CuWO₄ heterostructured system as a methanol and acetone gas sensor in different configurations, contrasted with the pure oxides CuO and WO₃. The samples were synthesized using a modified precipitation route followed by a single thermal treatment step to induce multiphase simultaneous crystallization. The structural characterization by XRD showed that all the materials presented the formation of monoclinic CuO and WO₃ and triclinic CuWO₄. No additional phases were detected in the samples, and a reduction in the crystallite size of the CuO phase after the crystallization in the heterostructured system was observed. FE-SEM analysis made it possible to directly observe the morphology and the structures of the samples at the nanometer scale, showing a heterogeneous grain formation and supporting the formation of a heterostructure. UV-Vis DRS was used to study the optical properties of the materials, and the presence of two optical band gaps was successfully determined, which provides further evidence of heterostructure formation via this modified synthesis route. The variation in the resistance of the materials was observed in the presence of methanol and acetone vapors, where the heterostructure exhibited a substantial change in performance in the configuration with 40% copper precursor (Cu40:W60), the sample that presented the highest response as a sensor against these VOCs. To our knowledge, this is the first time that this system has been reported as a gas sensor, using the multiple configurations of the (CuO/WO₃)-CuWO₄ heterostructured system. Full article

The incorporation of MAX phase interface layers into silicon carbide (SiC) composites has been shown to significantly enhance mechanical properties, particularly under irradiation conditions. However, conventional Ti-based MAX phases suffer from thermal instability and tend to decompose at high temperatures. In this work, an Sc₂SnC coating was successfully synthesized onto the surface of SiC fibers (SiC_f) via an in situ reaction between metals and pyrolytic carbon (PyC) in a molten salt environment. The PyC layer, pre-deposited by chemical vapor deposition (CVD), served as both a carbon source and a structural template. Characterization by SEM, XRD, and Raman spectroscopy confirmed the formation of Sc₂SnC coatings with a distinctive hexagonal flake-like morphology, accompanied by an internal ScC_x intermediate layer. By turning the Sc-to-Sn ratio in the molten salt, coatings with varied morphologies were achieved. ScC_x was identified as a critical intermediate phase in the synthesis process. The formation of numerous defects during the reaction enhanced element diffusion, resulting in preferential growth orientations and diverse grain structures in the Sc₂SnC coating. Full article

The synthesis and characterization of MgO-ZrO₂ heterostructures are examined in this work. To promote the creation of nanowires, the Si substrate is first covered with a catalyst layer of various Au thicknesses. Sputtering is used to achieve this deposition. After that, chemical vapor deposition (CVD) with a Au catalyst layer is used to create MgO nanowire arrays on the silicon substrate. Second, MgO/ZrO₂ Core–shell Nanowire Arrays are created by applying ZrO₂ layers to the surface of MgO nanowires of different diameters using chemical vapor deposition (CVD) procedures. The presence of both magnesium oxide (MgO) and zirconium dioxide (ZrO₂) in their oxidized forms was shown by the detailed characterization of the MgO-ZrO₂ core–shell nanowire samples utilizing a variety of methods. Phase formation, mechanical homogeneity, optical characteristics, and topographical structure and roughness were all thoroughly examined at various stresses. MgO hardness values ranged from 1.4 to 3.2 GPa, whereas MgO-ZrO₂ ranged from 0.38 to 1.2 GPa. The I–V parameter study was a further step in the examination of the heterostructure’s electrical properties. The structural, morphological, optical, mechanical, and electrical properties of the MgO-ZrO₂ heterostructure were all thoroughly described using these techniques. Full article

2-Methyl-2-cyclopentenone (MCP) is the main by-product of the newly developed heterogeneous catalysis process for producing crotonaldehyde, which serves as an important intermediate for drug synthesis. However, how to recover and purify MCP from the product mixture is not known. To decipher this, a computer-aided process based on the measured phase-equilibrium data was developed. The improved Rose–Williams equilibrium kettle was used to measure the vapor–liquid equilibrium data for MCP–crotonaldehyde and MCP–water. Surprisingly, MCP and water formed a minimum azeotrope, which aided its own recovery from its dilute solution. The mole fraction of MCP in the azeotrope was 9.1%, the mole fraction of water was 90.9%, and the azeotropic temperature was 96.8 °C. Equilibrium data from the two binary systems were correlated using the Wilson and NRTL activity coefficient models. The NRTL-RK model was selected to simulate the process for recovering and purifying MCP. A two-column process was developed and optimized in this study, and the aim of effectively utilizing the by-product MCP was achieved with this process. Full article