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Keywords = wellbore stability

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20 pages, 1177 KB  
Article
Material Behavior and Computational Validation of Deep CO2 Closed-Loop Geothermal Systems in Carbonate Reservoirs
by Xinghui Wu, Peng Li, Meifeng Cai, Tingting Jiang, Bolin Mu, Wanlei Su, Min Wang and Chunxiao Li
Materials 2025, 18(22), 5144; https://doi.org/10.3390/ma18225144 (registering DOI) - 12 Nov 2025
Abstract
Closed-loop geothermal systems (CLGSs) avoid groundwater production and offer stable deep heat supply, but their long-term performance hinges on reliable coupling between the wellbore, the near-well interface and the surrounding formation. Using the D22 well in the Xiongan New Area (deep carbonate reservoir), [...] Read more.
Closed-loop geothermal systems (CLGSs) avoid groundwater production and offer stable deep heat supply, but their long-term performance hinges on reliable coupling between the wellbore, the near-well interface and the surrounding formation. Using the D22 well in the Xiongan New Area (deep carbonate reservoir), we built a three-domain thermo-hydraulic framework that updates CO2 properties with temperature and pressure and explicitly accounts for wellbore-formation thermal resistance. Two geometries (U-tube and single-well coaxial) and two working fluids (CO2 and water) were compared and optimized under field constraints. With the coaxial configuration, CO2 delivers an average thermal power of 186.3 kW, exceeding that of water by 44.9%, while the fraction of wellbore heat loss drops by 3–5%. Under field-matched conditions, the predicted outlet temperature (76.8 °C) agrees with the measured value (77.2 °C) within 0.52%, confirming the value of field calibration for parameter transferability. Long-term simulations indicate that after 30 years of continuous operation the outlet temperature decline remains <8 °C for CO2, outperforming water and implying better reservoir utilization and supply stability. Sensitivity and Pareto analyses identify a practical operating window, i.e., flow velocity of 0.9–1.1 m s−1 and depth of 3000–3500 m, favoring the single-well coaxial + CO2 scheme. These results show how field-calibrated modeling narrows uncertainty and yields implementable guidance on geometry, operating conditions, and wellbore insulation strategy. This study provides quantitative evidence that CO2-CLGSs in deep carbonate formations can simultaneously increase thermal output and limit long-term decline, supporting near-term engineering deployment. Full article
19 pages, 4291 KB  
Article
A Multi-Stage Data-Driven Process for Magnetic Azimuth Error Compensation in Horizontal Wells Under Complex Magnetic Environments
by Jiguo Liu, Xialin Liu, Longhai Wei, Wenbo Peng and Shaobing Hu
Processes 2025, 13(11), 3591; https://doi.org/10.3390/pr13113591 - 6 Nov 2025
Viewed by 151
Abstract
With the increasing use of horizontal wells in oil and gas development, measurement-while-drilling (MWD) systems require higher magnetic azimuth accuracy to ensure precise trajectory control. This study proposes a three-stage magnetic azimuth error compensation method based on multi-station analysis (MSA). First, the OPTICS [...] Read more.
With the increasing use of horizontal wells in oil and gas development, measurement-while-drilling (MWD) systems require higher magnetic azimuth accuracy to ensure precise trajectory control. This study proposes a three-stage magnetic azimuth error compensation method based on multi-station analysis (MSA). First, the OPTICS clustering algorithm is utilized to identify and remove noise points, and ellipse fitting is applied to suppress radial magnetic interference. Second, an improved MSA model incorporating wellbore trajectory constraints is developed to minimize axial interference and enhance correction stability. Finally, a Gaussian Process Regression (GPR) model, using accelerometer and magnetometer data as features, is introduced to model and compensate for residual nonlinear errors. Experimental validation under simulated complex magnetic conditions shows that OPTICS-based preprocessing significantly improves ellipse fitting and reduces hard magnetic interference. The improved MSA lowers the mean azimuth error to approximately 2.5°, while integrating GPR further decreases it to below 0.04°. The proposed GPR model achieves an R2 of 0.99972 and an RMSE of 0.02928° on the test set, confirming its strong nonlinear compensation capability. Overall, the proposed framework effectively suppresses magnetic interference and enhances azimuth accuracy, providing a robust solution for high-precision MWD applications in horizontal wells. Full article
(This article belongs to the Section Process Control and Monitoring)
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18 pages, 3718 KB  
Article
Study on the Instability Mechanisms and Collapse Pressure of Wellbores in Fractured Formations Based on the Multi-Weak-Plane Strength Criterion
by Kecheng Liu, Jiangang Shi, Tao Ren, Kanizati, Weiju Wang and Jingpeng Wang
Processes 2025, 13(11), 3542; https://doi.org/10.3390/pr13113542 - 4 Nov 2025
Viewed by 201
Abstract
To address the issue of wellbore instability during drilling in fractured formations, this study systematically investigates the influence mechanisms of fracture geometry and strength parameters on wellbore stability by constructing a multi-weak plane strength criterion and a thermo-hydro-chemical coupling model. Based on Jæger’s [...] Read more.
To address the issue of wellbore instability during drilling in fractured formations, this study systematically investigates the influence mechanisms of fracture geometry and strength parameters on wellbore stability by constructing a multi-weak plane strength criterion and a thermo-hydro-chemical coupling model. Based on Jæger’s single weak plane criterion, a multi-weak plane strength criterion considering the synergistic effects of multiple fracture groups is established. By integrating Boit’s effective stress theory, an analytical solution for the stress field around a wellbore in fractured formations has been derived. A method for calculating collapse pressure and predicting instability zones is also proposed, utilizing the Newton–Raphson iterative algorithm. The results demonstrate that fracture systems markedly alter the anisotropic characteristics of wellbore stress. While the collapse pressure contour in intact formations exhibits bilateral symmetry (25.5–30 MPa), in formations with four fractures, the pressure increases to 29–37 MPa and the symmetry is lost. Furthermore, the instability zone in vertical wells evolves from a “crescent-shaped” pattern in homogeneous formations to a “quadrilateral-shaped” expansion. Notably, the instability area in horizontal wells is significantly smaller than in vertical wells. These outcomes offer theoretical guidance for optimizing the drilling fluid density window and well trajectory design in fractured formations. Full article
(This article belongs to the Topic Petroleum and Gas Engineering, 2nd edition)
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21 pages, 7776 KB  
Article
Identification of Critical and Post-Critical States of a Drill String Under Dynamic Conditions During the Deepening of Directional Wells
by Mikhail Dvoynikov and Pavel Kutuzov
Eng 2025, 6(11), 306; https://doi.org/10.3390/eng6110306 - 3 Nov 2025
Viewed by 255
Abstract
When drilling inclined and horizontal sections, a significant part of the drill string is in a compressed state which leads to a loss of stability and longitudinal bending. Modeling of the stress–strain state (SSS) of the drill string (DS), including prediction of its [...] Read more.
When drilling inclined and horizontal sections, a significant part of the drill string is in a compressed state which leads to a loss of stability and longitudinal bending. Modeling of the stress–strain state (SSS) of the drill string (DS), including prediction of its stability loss, is carried out using modern software packages; the basis of the software’s mathematical apparatus and algorithms is represented by deterministic statically defined formulae and equations. At the same time, a number of factors such as the friction of the drill string against the borehole wall, the presence of tool joints, drill string dynamic operating conditions, and the uncertainty of the position of the borehole in space cast doubt on the accuracy of the calculations and the reliability of the predictive models. This paper attempts to refine the actual behavior of the drill string in critical and post-critical conditions. To study the influence of dynamic conditions in the well on changes in the SSS of the DS due to its buckling, the following initial data were used: a drill pipe with an outer diameter of 88.9 mm and tool joints causing pipe deflection under gravitational acceleration of 9.81 m/s2 placed in a horizontal wellbore with a diameter of 152.4 mm; axial vibrations with an amplitude of variable force of 15–80 kN and a frequency of 1–35 Hz; lateral vibrations with an amplitude of variable impact of 0.5–1.5 g and a frequency of 1–35 Hz; and an increasing axial load of up to 500 kN. A series of experiments are conducted with or without friction of the drill string against the wellbore walls. The results of computational experiments indicate a stabilizing effect of friction forces. It should be noted that the distance between tool joints and their diametrical ratio to the borehole, taking into account gravitational acceleration, has a stabilizing effect due to the formation of additional contact force and bending stresses. It was established that drill string vibrations may either provide a stabilizing effect or lead to a loss of stability, depending on the combination of their frequency and vibration type, as well as the amplitude of variable loading. In the experiments without friction, the range of critical loads under vibration varied from 85 to >500 kN, compared to 268 kN as obtained in the reference experiment without vibrations. In the presence of friction, the range was 150 to >500 kN, while in the reference experiment without vibrations, no buckling was observed. Based on the results of this study, it is proposed to monitor the deformation rate of the string during loading as a criterion for identifying buckling in the DS stress–strain state monitoring system. Full article
(This article belongs to the Section Chemical, Civil and Environmental Engineering)
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29 pages, 12281 KB  
Article
Evaluation of Fracturing Effect of Coalbed Methane Wells Based on Microseismic Fracture Monitoring Technology: A Case Study of the Santang Coalbed Methane Block in Bijie Experimental Zone, Guizhou Province
by Shaolei Wang, Chuanjie Wu, Pengyu Zheng, Jian Zheng, Lingyun Zhao, Yinlan Fu and Xianzhong Li
Energies 2025, 18(21), 5708; https://doi.org/10.3390/en18215708 - 30 Oct 2025
Viewed by 168
Abstract
The evaluation of the fracturing effect of coalbed methane (CBM) wells is crucial for the efficient development of CBM reservoirs. Currently, studies focusing on the evaluation of the hydraulic fracture stimulation effect of coal seams and the integrated analysis of “drilling-fracturing-monitoring” are relatively [...] Read more.
The evaluation of the fracturing effect of coalbed methane (CBM) wells is crucial for the efficient development of CBM reservoirs. Currently, studies focusing on the evaluation of the hydraulic fracture stimulation effect of coal seams and the integrated analysis of “drilling-fracturing-monitoring” are relatively insufficient. Therefore, this paper takes three drainage and production wells in the coalbed methane block on the northwest wing of the Xiangxia anticline in the Bijie Experimental Zone of Guizhou Province as the research objects. In view of the complex geological characteristics of this area, such as multiple and thin coal seams, high gas content, and high stress and low permeability, the paper systematically summarizes the results of drilling and fracturing engineering practices of the three drainage and production wells in the area, including the application of key technologies such as a two-stage wellbore structure and the “bentonite slurry + low-solid-phase polymer drilling fluid” system to ensure wellbore stability, low-solid-phase polymer drilling fluid for wellbore protection, and staged temporary plugging fracturing. On this basis, a study on microseismic signal acquisition and tomographic energy inversion based on a ground dense array was carried out, achieving four-dimensional dynamic imaging and quantitative interpretation of the fracturing fractures. The results show that the fracturing fractures of the three drainage and production wells all extend along the direction of the maximum horizontal principal stress, with azimuths concentrated between 88° and 91°, which is highly consistent with the results of the in situ stress calculation from the previous drilling engineering. The overall heterogeneity of the reservoir leads to the asymmetric distribution of fractures, with the transformation intensity on the east side generally higher than that on the west side, and the maximum stress deformation influence radius reaching 150 m. The overall transformation effect of each well is good, with the effective transformation volume ratio of fracturing all exceeding 75%, and most of the target coal seams are covered by the fracture network, significantly improving the fracture connectivity. From the perspective of the transformed planar area per unit fluid volume, although there are numerical differences among the three wells, they are all within the effective transformation range. This study shows that microseismic fracture monitoring technology can provide a key basis for the optimization of fracturing technology and the evaluation of the production increase effect, and offers a solution to the problem of evaluating the hydraulic fracture stimulation effect of coal seams. Full article
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13 pages, 1919 KB  
Communication
An Innovative Solution Method for the Evaluation of CO2 Disposal in the Seafloor Environment
by Boyun Guo, Muhammad Towhidul Islam and Vincent Nana Boah Amponsah
C 2025, 11(4), 81; https://doi.org/10.3390/c11040081 - 27 Oct 2025
Viewed by 396
Abstract
Injecting carbon dioxide (CO2) into underground geo-structures, such as depleted oil and gas reservoirs, reduces man-made CO2 emissions into the atmosphere or removes what is already there. Studies have identified the risks of CO2 leaks from these underground geo-structures [...] Read more.
Injecting carbon dioxide (CO2) into underground geo-structures, such as depleted oil and gas reservoirs, reduces man-made CO2 emissions into the atmosphere or removes what is already there. Studies have identified the risks of CO2 leaks from these underground geo-structures through wellbores back into the atmosphere due to the high mobility of CO2 in gaseous and supercritical states. This work aims at proposing a novel method of CO2 storage using the Joule–Thomson cooling effect to effectively produce CO2 hydrates on seafloors, with an objective to avoid the leakage risks of storage in depleted oil and gas reservoirs. Through the combination of thermodynamic data, analysis of hydrate stability, and engineering design with established working parameters, this study proposes an innovative concept and an enabling process for CO2 placement onto seafloors for safe storage. The results of case analysis of typical seawater conditions reveal that the appropriate seafloor depth ranges for different applications (>1900 m for liquid CO2 and 700–1900 m for CO2 hydrate). An engineering design procedure for real applications is outlined. Full article
(This article belongs to the Section Carbon Cycle, Capture and Storage)
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22 pages, 4279 KB  
Article
Development and Mechanism of the Graded Polymer Profile-Control Agent for Heterogeneous Heavy Oil Reservoirs Under Water Flooding
by Tiantian Yu, Wangang Zheng, Xueqian Guan, Aifen Li, Dechun Chen, Wei Chu and Xin Xia
Gels 2025, 11(11), 856; https://doi.org/10.3390/gels11110856 - 26 Oct 2025
Viewed by 293
Abstract
During water flooding processes, the high viscosity of heavy oil and significant reservoir heterogeneity often lead to severe water channeling and low sweep efficiency. Addressing the limitations of traditional hydrophobically associating polymer-based profile-control agents—such as significant adsorption loss, mechanical degradation during reservoir migration, [...] Read more.
During water flooding processes, the high viscosity of heavy oil and significant reservoir heterogeneity often lead to severe water channeling and low sweep efficiency. Addressing the limitations of traditional hydrophobically associating polymer-based profile-control agents—such as significant adsorption loss, mechanical degradation during reservoir migration, resulting in a limited effective radius and short functional duration—this study developed a polymeric graded profile-control agent suitable for highly heterogeneous conditions. The physicochemical properties of the system were comprehensively evaluated through systematic testing of its apparent viscosity, salt tolerance, and anti-aging performance. The microscopic oil displacement mechanisms in porous media were elucidated by combining CT scanning and microfluidic visual displacement experiments. Experimental results indicate that the agent exhibits significant hydrophobic association behavior, with a critical association concentration of 1370 mg·L−1, and demonstrates a “low viscosity at low temperature, high viscosity at high temperature” rheological characteristic. At a concentration of 3000 mg·L−1, the apparent viscosity of the solution is 348 mPa·s at 30 °C, rising significantly to 1221 mPa·s at 70 °C. It possesses a salinity tolerance of up to 50,000 mg·L−1, and a viscosity retention rate of 95.4% after 90 days of high-temperature aging, indicating good injectivity, reservoir compatibility, and thermal stability. Furthermore, within a concentration range of 500–3000 mg·L−1, the agent can effectively emulsify Gudao heavy oil, forming O/W emulsion droplets with sizes ranging from 40 to 80 μm, enabling effective plugging of pore throats of corresponding sizes. CT scanning and microfluidic displacement experiments further reveal that the agent possesses a graded control function: in the near-wellbore high-concentration zone, it primarily relies on its aqueous phase viscosity-increasing capability to control the mobility ratio; upon entering the deep reservoir low-concentration zone, it utilizes “emulsion plugging” to achieve fluid diversion, thereby expanding the sweep volume and extending the effective treatment period. This research outcome provides a new technical pathway for the efficient development of highly heterogeneous heavy oil reservoirs. Full article
(This article belongs to the Topic Polymer Gels for Oil Drilling and Enhanced Recovery)
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19 pages, 3386 KB  
Article
Wellbore Stability in Interbedded Weak Formations Utilizing a Shear-Based Method: Numerical Realization and Analysis
by Yuanhong Han, Qian Gao, Deliang Fu, Desheng Zhou, Ahmad Ghassemi, Zhiyu Zhou, Hongyong Guo and Haiyang Wang
Processes 2025, 13(11), 3389; https://doi.org/10.3390/pr13113389 - 23 Oct 2025
Viewed by 223
Abstract
This study employs a finite element approach to investigate wellbore stability in interbedded weak formations, such as unconsolidated layers, with a focus on the failure-tendency method, which is derived according to the principle of Mohr–Coulomb theory. The numerical model is successfully verified through [...] Read more.
This study employs a finite element approach to investigate wellbore stability in interbedded weak formations, such as unconsolidated layers, with a focus on the failure-tendency method, which is derived according to the principle of Mohr–Coulomb theory. The numerical model is successfully verified through analytical solutions for stress distributions around a borehole. Through finite element modeling, the method captures critical shear failure thresholds, exemplifying how variations in horizontal stress anisotropy, orientation of interbedded weak layers, and mechanical properties of layered geological formations impact wellbore stability in stratified formations. Results indicate that the potential unstable regions, aligned in the direction of minimum principal stress, and the range of unstable regions gradually enlarge as the internal cohesive strength decreases. By modeling heterogeneous rock sequences with explicit representation of interbedded weak layers and stress anisotropy, the analysis reveals that interbedded weak layers are prone to shear-driven borehole breakouts due to stress redistribution and relatively lower internal cohesive strength. As compressive stresses concentrate at interfaces between stiff and compliant layers, breakouts are induced at those weak layers along the interfaces; this type of failure is also manifested through a field borehole breakout observation. Simulation results reveal the significant influences of the mechanical properties of layered formations and in situ stress on the distribution of instability regions around a borehole. The study underscores the necessity of layer-specific geomechanical models to predict shear failure in complex layered geological formations and offers insights for optimizing drilling parameters to enhance wellbore stability in anisotropic, stratified subsurface environments. Full article
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20 pages, 4218 KB  
Article
A New Predictive Model for Open-Hole Wellbore Stability During the Production Phase of Ultra-Deep Extended-Reach Wells Based on Critical Production Pressure Difference Constraints
by Junrui Ge, Gengchen Li, Yanfei Li, Bin Cai, Xuyue Chen, Jin Yang, Tianwei Chen and Jun Zeng
Processes 2025, 13(10), 3373; https://doi.org/10.3390/pr13103373 - 21 Oct 2025
Viewed by 258
Abstract
This study investigates wellbore stability in ultra-deep extended-reach wells (ERWs) in the East China Sea, where perforated pipes (a type of screen completion) are commonly used to support wellbore walls and prevent collapse. Cost constraints sometimes lead to the omission of this support, [...] Read more.
This study investigates wellbore stability in ultra-deep extended-reach wells (ERWs) in the East China Sea, where perforated pipes (a type of screen completion) are commonly used to support wellbore walls and prevent collapse. Cost constraints sometimes lead to the omission of this support, yet significant wellbore collapse is rarely observed. The instability is primarily attributed to variations in production pressure differences. A predictive model for critical pressure difference was developed based on immersion experiments and single-triaxial rock mechanics tests. The results from immersion tests revealed that, in water-bearing strata, the critical pressure difference decreased significantly, drop-ping by 20.07% after two days of rock core immersion and by 28.35% after seven days. Key factors influencing this difference, such as well inclination, rock cohesion, internal friction angle, Poisson’s ratio, and Biot coefficient, were identified. As production continues, pore pressure depletion reduces this difference, particularly when pore pressure falls below 23.5 MPa, leading to wellbore instability. On-site validation in three ultra-deep ERWs showed that the model’s predictions aligned well with actual conditions, with a confidence interval analysis further validating the model’s accuracy. The proposed model provides valuable guidance for future ultra-deep well development in the East China Sea. Full article
(This article belongs to the Section Energy Systems)
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25 pages, 7808 KB  
Article
Effect of Rock Structure on Seismic Wave Propagation
by Zhongquan Kang, Shengquan He, Huiling Jiang, Feng Shen and Chengzhu Quan
Sustainability 2025, 17(20), 9325; https://doi.org/10.3390/su17209325 - 21 Oct 2025
Viewed by 220
Abstract
The extraction of geothermal energy is of great significance for sustainable energy development. The destruction of hard rock masses during geothermal well exploitation generates seismic waves that can compromise wellbore stability and operational sustainability. Seismic waves are known to be affected by rock [...] Read more.
The extraction of geothermal energy is of great significance for sustainable energy development. The destruction of hard rock masses during geothermal well exploitation generates seismic waves that can compromise wellbore stability and operational sustainability. Seismic waves are known to be affected by rock structures like cracks and interfaces. However, a quantitative understanding of these effects on wave parameters is still lacking. This study addresses this gap by experimentally investigating the effect of crack geometry (angle and width) and rock interfaces on seismic wave propagation. Using a synchronous system for rock loading and seismic wave acquisition, we analyzed wave propagation through carbonate rock samples with pre-defined cracks and interfaces under unconfined, dry laboratory conditions. Key wave parameters (amplitude, frequency, and energy) were extracted using the fast Fourier transform (FFT) and the Hilbert–Huang transform (HHT). Our primary findings show the following: (1) Increasing the crack angle from 35° to 75° and the width from 1 mm to 3 mm leads to significant attenuation, reducing peak amplitude by up to 94.0% and energy by over 99.8%. (2) A tightly pressed rock interface also causes severe attenuation (94.2% in amplitude and 99.9% in energy) but can increase the main frequency by up to 8.5%, a phenomenon attributed to a “boundary effect”. (3) Seismic wave parameters exhibit significant spatial variations depending on the propagation path relative to the source and rock structures. This study provides a fundamental, quantitative baseline for how rock structures govern seismic wave attenuation and parameter shifts, which is crucial to improving microseismic monitoring and wellbore integrity assessment in geothermal engineering. Full article
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21 pages, 8836 KB  
Article
Strain-Softening-Based Elliptical Wellbore Model for Horizontal In-Situ Stress Prediction and Wellbore Stability Analysis in the Wujiaping Formation of Kaijiang-Liangping Block, Eastern Sichuan Basin, Sichuan Province
by Xinrui Yang, Qiang Wang, Ji Xu, Meng Li, Kanhua Su, Qian Li, Liangjun Xu, Qiang Pu, Guanghui Shi, Wen Tang, Chen Jing, Bo Xu and Qifeng Qin
Processes 2025, 13(10), 3326; https://doi.org/10.3390/pr13103326 - 17 Oct 2025
Viewed by 304
Abstract
Marine shale is highly prone to wellbore collapse due to its high pore pressure, propensity for hydration and swelling, distinct bedding planes, and low tensile strength. Horizontal in situ stress serves as a critical parameter for wellbore stability analysis; however, its accurate prediction [...] Read more.
Marine shale is highly prone to wellbore collapse due to its high pore pressure, propensity for hydration and swelling, distinct bedding planes, and low tensile strength. Horizontal in situ stress serves as a critical parameter for wellbore stability analysis; however, its accurate prediction is extremely challenging in complex geological environments. Conventional studies often simplify the wellbore as a circular shape, neglecting its natural elliptical deformation under non-uniform in situ stress, which leads to reduced predictive accuracy. To address this limitation, this study establishes an elliptical wellbore model that incorporates the strain-softening characteristics of shale. Theoretical models for stress distribution in both elastic and plastic zones were derived. The strain-softening behavior was validated through triaxial compression tests, providing a foundation for analytical solutions of stress distributions around circular and elliptical wellbores. Furthermore, an elliptical wellbore-based model was developed to derive a new prediction equation for horizontal in situ stress. Numerical programming was employed to compute stress distributions, and finite element simulations under various aspect ratios corroborated the theoretical results, showing excellent agreement. Results demonstrate that the elliptical wellbore model captures the near-wellbore stress state more accurately. As the aspect ratio increases, the extreme values of radial and tangential stresses increase significantly, with pronounced stress concentrations observed around the 180° and 360° positions. Predictions of horizontal in situ stress based on the proposed model achieved over 89% accuracy when verified against field data, confirming its reliability. This study overcomes the limitations inherent in the traditional circular wellbore assumption, providing a more precise analytical method for wellbore stability assessment in Marine shale under complex geological conditions. The findings offer a valuable theoretical basis for wellbore stability management and drilling engineering design. Full article
(This article belongs to the Special Issue Development of Advanced Drilling Engineering)
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14 pages, 3422 KB  
Article
Imidazoline-Based Fatty Acid Derivatives as Novel Shale Inhibitors for Water-Based Drilling Fluids
by Ioana Gabriela Stan, Mihail Tudose, Alina Petronela Prundurel, Gheorghe Branoiu, Liviu Dumitrache, Silvian Suditu, Doru Bogdan Stoica, Emil Zaharia and Rami Doukeh
Appl. Sci. 2025, 15(20), 11050; https://doi.org/10.3390/app152011050 - 15 Oct 2025
Viewed by 371
Abstract
Water-based drilling fluids (WBMs) are widely applied in petroleum engineering due to their lower cost and reduced environmental impact compared to oil-based muds. However, their performance is severely limited in shale formations, where hydration and swelling of clay minerals lead to wellbore instability. [...] Read more.
Water-based drilling fluids (WBMs) are widely applied in petroleum engineering due to their lower cost and reduced environmental impact compared to oil-based muds. However, their performance is severely limited in shale formations, where hydration and swelling of clay minerals lead to wellbore instability. In this study, two novel imidazoline-type inhibitors were synthesized from fatty acids: A-Lin (derived from linoleic acid) and A-Lau (derived from lauric acid). The synthesis involved amidation followed by cyclization, and the products were characterized using FTIR and TGA. Their performance as shale hydration inhibitors was evaluated in WBM formulations and compared with commercial additives (Amine NF and Glycol). The FTIR spectra confirmed successful imidazoline ring formation, while TGA demonstrated good thermal stability up to 150 °C, with A-Lin exhibiting superior resistance due to its unsaturated structure. Rheological tests showed that the synthesized additives reduced plastic viscosity, thereby improving cuttings transport efficiency. Swelling tests revealed that A-Lin achieved the lowest final swelling (6.3%), outperforming both commercial inhibitors and the saturated A-Lau analogue. Furthermore, A-Lin provided the best lubricity coefficient (0.148), reducing torque and drag during drilling. Overall, A-Lin demonstrated strong potential as an efficient, thermally stable, and environmentally compatible shale inhibitor for advanced WBM formulations. Compared to conventional inhibitors such as KCl, glycol, and amine-based additives, A-Lin uniquely combines superior swelling inhibition, enhanced lubricity, and good thermal stability, highlighting its novelty as an imidazoline derivative derived from renewable fatty acids Full article
(This article belongs to the Topic Exploitation and Underground Storage of Oil and Gas)
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17 pages, 2845 KB  
Article
Quantitative Mechanisms of Long-Term Drilling-Fluid–Coal Interaction and Strength Deterioration in Deep CBM Formations
by Qiang Miao, Hongtao Liu, Yubin Wang, Wei Wang, Shichao Li, Wenbao Zhai and Kai Wei
Processes 2025, 13(10), 3183; https://doi.org/10.3390/pr13103183 - 7 Oct 2025
Viewed by 427
Abstract
During deep coalbed methane (CBM) drilling, wellbore stability is significantly influenced by the interaction between drilling fluid and coal rock. However, quantitative data on mechanical degradation under long-term high-temperature and high-pressure conditions are lacking. This study subjected coal cores to immersion in field-formula [...] Read more.
During deep coalbed methane (CBM) drilling, wellbore stability is significantly influenced by the interaction between drilling fluid and coal rock. However, quantitative data on mechanical degradation under long-term high-temperature and high-pressure conditions are lacking. This study subjected coal cores to immersion in field-formula drilling fluid at 60 °C and 10.5 MPa for 0–30 days, followed by uniaxial and triaxial compression tests under confining pressures of 0/5/10/20 MPa. The fracture evolution was tracked using micro-indentation (µ-indentation), nuclear magnetic resonance (NMR), and scanning electron microscopy (SEM), establishing a relationship between water absorption and strength. The results indicate a sharp decline in mechanical parameters within the first 5 days, after which they stabilized. Uniaxial compressive strength decreased from 36.85 MPa to 22.0 MPa (−40%), elastic modulus from 1.93 GPa to 1.07 GPa (−44%), cohesion from 14.5 MPa to 5.9 MPa (−59%), and internal friction angle from 24.9° to 19.8° (−20%). Even under 20 MPa confining pressure after 30 days, the strength loss reached 43%. Water absorption increased from 6.1% to 7.9%, showing a linear negative correlation with strength, with the slope increasing from −171 MPa/% (no confining pressure) to −808 MPa/% (20 MPa confining pressure). The matrix elastic modulus remained stable at 3.5–3.9 GPa, and mineral composition remained unchanged, confirming that the degradation was due to hydraulic wedging and lubrication of fractures rather than matrix damage. These quantitative thresholds provide direct evidence for predicting wellbore stability in deep CBM drilling. Full article
(This article belongs to the Topic Exploitation and Underground Storage of Oil and Gas)
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20 pages, 2011 KB  
Article
Research on Optimization Method of Operating Parameters for Electric Submersible Pumps Based on Multiphase Flow Fitting
by Mingchun Wang, Xinrui Zhang, Yuchen Ji, Yupei Liu, Tianhao Wang, Zixiao Xing, Guoqing Han and Yinmingze Sun
Processes 2025, 13(10), 3156; https://doi.org/10.3390/pr13103156 - 2 Oct 2025
Viewed by 553
Abstract
Electric submersible pumps (ESPs) are among the most widely used artificial lifting systems, and their operational stability is crucial to the production capacity and lifespan of oil wells. However, during the operation of ESP systems, they often face complex flow issues such as [...] Read more.
Electric submersible pumps (ESPs) are among the most widely used artificial lifting systems, and their operational stability is crucial to the production capacity and lifespan of oil wells. However, during the operation of ESP systems, they often face complex flow issues such as gas lock and insufficient liquid carry. Traditional control strategies relying on liquid level monitoring and electrical parameter alarms exhibit obvious latency, making it difficult to effectively guide the adjustments of key operating parameters such as pump frequency, valve opening, and on/off strategies. To monitor the flow state of ESP systems and optimize it in a timely manner, this paper proposes an innovative profile recognition method based on multiphase flow fitting in the wellbore, aimed at reconstructing the flow state at the pump’s intake. This method identifies flow abnormalities and, in conjunction with flow characteristics, designs targeted operating parameter optimization logic to enhance the stability and efficiency of ESP systems. Research shows that this optimization method can significantly improve the pump’s operational performance, reduce failure rates, and extend equipment lifespan, thus providing an effective solution for optimizing production in electric pump wells. Additionally, this method holds significant importance for enhancing oil well production efficiency and economic benefits, providing a scientific theoretical foundation and practical guidance for future oil and gas exploration and management. Full article
(This article belongs to the Section Energy Systems)
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21 pages, 6332 KB  
Article
Numerical Simulation and Empirical Validation of Casing Stability in Coalbed Methane Wells Under Mining-Induced Stress: A Case Study of Xiaobaodang Coal Mine in Yulin-Shenmu Mining Area
by Zeke Gao, Wenping Li, Dongding Li, Yangmin Ye and Yuchu Liu
Appl. Sci. 2025, 15(19), 10674; https://doi.org/10.3390/app151910674 - 2 Oct 2025
Viewed by 364
Abstract
This study addresses the issue of coordinated development of coal, oil, and gas resources in the Yulin-Shenmu Coalfield. Taking the 132,201 working face of the Xiaobaodang No. 1 Coal Mine as a case study, the study combines FLAC3D numerical simulation with on-site [...] Read more.
This study addresses the issue of coordinated development of coal, oil, and gas resources in the Yulin-Shenmu Coalfield. Taking the 132,201 working face of the Xiaobaodang No. 1 Coal Mine as a case study, the study combines FLAC3D numerical simulation with on-site monitoring to analyze the impact of mining activities on the stability of gas well casings. Simulation results indicate that mining activities cause stress redistribution in the surrounding rock, with a maximum shear stress of 5.8 MPa, which is far below the shear strength of the casing. The maximum horizontal displacement of the wellbore is only 23 mm, with uniform overall deformation and no shear failure. On-site monitoring showed that the airtightness was intact, and the wellbore diameter test did not detect any destructive damage such as deformation or cracks. Concurrently, fiber optic strain monitoring of the inner and outer casings aligns with simulation results, confirming no significant instability caused by mining activities. The conclusion is that mining activities have a negligible impact on the stability of the gas well casing-concrete composite structure. The dual casing-cement ring structure effectively coordinates deformation to ensure safety. This finding provides a reliable technical basis for the coordinated exploitation of coal, oil and gas resources at the Xiaobaodang No. 1 Coal Mine and similar mines. Full article
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