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Coatings, Volume 14, Issue 6 (June 2024) – 54 articles

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18 pages, 7265 KiB  
Article
Use of Organic Acids as Additives for Plasma Electrolytic Oxidation (PEO) of Titanium
by Federica Ceriani, Luca Casanova and Marco Ormellese
Coatings 2024, 14(6), 703; https://doi.org/10.3390/coatings14060703 (registering DOI) - 3 Jun 2024
Abstract
The present study investigates the influence of organic acids, added to the electrolytic solution, on the structure, morphology, and corrosion behaviour of plasma electrolytic oxidation (PEO) coatings produced on titanium grade 2. Particular attention is paid to the role of functional groups in [...] Read more.
The present study investigates the influence of organic acids, added to the electrolytic solution, on the structure, morphology, and corrosion behaviour of plasma electrolytic oxidation (PEO) coatings produced on titanium grade 2. Particular attention is paid to the role of functional groups in the modification of the oxide’s properties. For this reason, all three selected acids, namely glutaric, glutamic, and tartaric acid, display two carboxylic groups, thus they interact with the substrate material mainly through –COO adsorption. However, glutamic acid also has an amine group, while tartaric acid has two hydroxyl groups. The presence of such additional functional groups is found to impact the formation of the PEO coatings. According to scanning electron microscopy (SEM) analyses, the number of defects and their dimension increase with an increasing number of active groups present in the organic molecules. Then, when glutaric acid with only two carboxyl groups, is employed as an additive, smaller pores are produced. The dimension of defects increases when glutamic and tartaric acid are used. X-ray diffraction (XRD) testing demonstrates that rutile and anatase are present in all the coatings and that when using tartaric acid, a relatively high level of amorphism is reached. The electrochemical and corrosion behaviours are evaluated by potentiodynamic polarization (PDP) and electrochemical impedance spectroscopy (EIS) performed in a heated sulphuric acid solution. It is found that all types of coatings provide protection against corrosion, with oxides produced using glutamic acid showing the lowest corrosion current density (0.58 mA·m−2) and low corrosion rate (1.02 μm·y−1). Full article
(This article belongs to the Section Corrosion, Wear and Erosion)
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19 pages, 9690 KiB  
Article
Effect of Simultaneous Application of Glass Fiber Reinforcement and Polymer-Modified Asphalt Emulsion on DBST’s Resistance to Aggregate Loss Using Laboratory Investigation
by Je Won Kim and Carlo Elipse
Coatings 2024, 14(6), 702; https://doi.org/10.3390/coatings14060702 (registering DOI) - 3 Jun 2024
Abstract
Double bituminous surface treatment (DBST) has been a widely utilized pavement maintenance material due to its capability to restore the surface roughness of existing pavement and provide a layer of protection against weathering, aging, and moisture. However, DBST is highly prone to aggregate [...] Read more.
Double bituminous surface treatment (DBST) has been a widely utilized pavement maintenance material due to its capability to restore the surface roughness of existing pavement and provide a layer of protection against weathering, aging, and moisture. However, DBST is highly prone to aggregate loss at an early stage, which is a very common problem experienced by surface treatment. Therefore, to lessen the aggregate loss and prolong the service life of DBST, fiber additive can be incorporated to strengthen the adhesion between the asphalt emulsion and aggregates. This study investigated the performance of glass fiber-reinforced polymer-modified DBST against aggregate loss by conducting laboratory tests using typical DBST as the benchmark of the test results. Four laboratory tests were chosen to represent different loading applications on the surface of the pavement: the bitumen bond strength (BBS) test, the sweep test, the Hamburg wheel-track test (HWT test), and a one-third-scale model mobile load simulator (MMLS3) model. Furthermore, the curing time of the asphalt emulsion was considered in the BBS test and sweep test. Based on all results from the conducted laboratory tests, polymer-modified DBST with glass fiber reinforcement presented an increased resistance to aggregate loss compared with typical DBST. Moreover, it was found that a longer curing time of the asphalt emulsion, whether it was typical or modified, strengthened the surface treatment’s resistance to aggregate loss. Full article
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11 pages, 4470 KiB  
Article
Research on Key Technologies of Jewelry Design and Manufacturing Based on 3D Printing Technology
by Guoqing Zhang, Jiangtao Wang, Junxin Li, Xiaoyu Zhou and Yongsheng Zhou
Coatings 2024, 14(6), 701; https://doi.org/10.3390/coatings14060701 (registering DOI) - 3 Jun 2024
Abstract
In conjunction with the swift enhancement of China’s economic prowess, the demand for jewelry among the populace is gradually evolving towards personalized, customized, and intricate designs. Traditional manufacturing approaches are increasingly inadequate to meet these evolving demands. However, the advent of 3D printing [...] Read more.
In conjunction with the swift enhancement of China’s economic prowess, the demand for jewelry among the populace is gradually evolving towards personalized, customized, and intricate designs. Traditional manufacturing approaches are increasingly inadequate to meet these evolving demands. However, the advent of 3D printing technology presents a viable solution for the direct fabrication of such sophisticated jewelry. To this end, the conceptualization of personalized jewelry inspiration is initiated, followed by the implementation of parametric design using SolidWorks 2018 software. Subsequently, 3D printing technology is employed to materialize the jewelry directly. Results indicate that the “Guardian” jewelry model, crafted through the parametric modeling method, exhibits a commendable design, and adheres to processing requirements following a comprehensive risk analysis. The strategic adjustment of the jewelry’s position effectively reduces the required support, circumventing the necessity of adding support to critical surfaces. The surface of the Selective Laser Melting (SLM)-manufactured “Guardian” jewelry boasts a lustrous finish, showcasing optimal overlap between pillars and excellent connectivity among pores. Minimal powder adherence on the surface is observed, enabling direct utilization post-sandblasting, polishing, and plating. This establishes a solid foundation for the direct application of SLM-manufactured personalized jewelry. Full article
(This article belongs to the Special Issue Recent Advances in Additive Manufacturing Techniques)
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12 pages, 7401 KiB  
Article
Optimization of Epitaxial Structures on GaN-on-Si(111) HEMTs with Step-Graded AlGaN Buffer Layer and AlGaN Back Barrier
by Jeong-Gil Kim
Coatings 2024, 14(6), 700; https://doi.org/10.3390/coatings14060700 (registering DOI) - 2 Jun 2024
Abstract
Recently, crack-free GaN-on-Si growth technology has become increasingly important due to the high demand for power semiconductor devices with high performances. In this paper, we have experimentally optimized the buffer structures such as the AlN nucleation layer and step-graded AlGaN layer for AlGaN/GaN [...] Read more.
Recently, crack-free GaN-on-Si growth technology has become increasingly important due to the high demand for power semiconductor devices with high performances. In this paper, we have experimentally optimized the buffer structures such as the AlN nucleation layer and step-graded AlGaN layer for AlGaN/GaN HEMTs on Si (111) substrate by varying growth conditions and thickness, which is very crucial for achieving crack-free GaN-on-Si epitaxial growth. Moreover, an AlGaN back barrier was inserted to reduce the buffer trapping effects, resulting in the enhancement of carrier confinement and suppression of current dispersion. Firstly, the AlN nucleation layer was optimized with a thickness of 285 nm, providing the smoothest surface confirmed by SEM image. On the AlN nucleation layer, four step-graded AlGaN layers were sequentially grown by increasing the Al composition from undermost layer to uppermost layer, meaning that the undermost one was close to AlN, and the uppermost was close to GaN, to reduce the stress and strain in the epitaxial layer gradually. It was also verified that the thicker step-graded AlGaN buffer layer is suitable for better crystalline quality and surface morphology and lower buffer leakage current, as expected. On these optimized buffer structures, the AlGaN back barrier was introduced, and the effects of the back barrier were clearly observed in the device characteristics of the AlGaN/GaN HEMTs on Si (111) substrate such as the transfer characteristics, output characteristics and pulsed I-V characteristics. Full article
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17 pages, 4463 KiB  
Article
Preparation of Silicone Coating and Its Anti-Ice and Anti-Corrosion Properties
by Haopeng Wang, Jihu Wang, Shaoguo Wen, Sihong Jiang, Jia Song, Shengnan Ding and Hui Wu
Coatings 2024, 14(6), 699; https://doi.org/10.3390/coatings14060699 (registering DOI) - 1 Jun 2024
Abstract
To enhance protection against corrosion and ice on iron metal material in frigid zones, an organic silicone resin coating was prepared using four monomers. Its structure and performance was analyzed via infrared spectroscopy (FTIR), nuclear magnetic resonance (NMR), gel permeation chromatography (GPC), and [...] Read more.
To enhance protection against corrosion and ice on iron metal material in frigid zones, an organic silicone resin coating was prepared using four monomers. Its structure and performance was analyzed via infrared spectroscopy (FTIR), nuclear magnetic resonance (NMR), gel permeation chromatography (GPC), and thermal analysis (TG). Corrosion resistance of coating was tested by saltwater resistance and salt spray resistance and assessed using an electrochemical workstation, alongside anti-icing tests. The results showed that the organic silicone resin was successfully synthesized. The coatings could delay freezing onset by one-third compared to controls in low temperatures, with a detachment time also reduced by one-third, indicating excellent corrosion and ice resistance. The methylphenyl silicone resin had good anti-corrosion and anti-ice properties, with a low corrosion current density (icorr) of 0.8793 μA/cm2 and a high charge transfer resistance (Rct) of 24,930 Ω·cm2 in saline. Full article
(This article belongs to the Section Environmental Aspects in Colloid and Interface Science)
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21 pages, 7566 KiB  
Article
Impact of Interfacial Transition Zone on Concrete Mechanical Properties: A Comparative Analysis of Multiphase Inclusion Theory and Numerical Simulations
by Qiong Liu, Congkai Jin and Xiujun Li
Coatings 2024, 14(6), 698; https://doi.org/10.3390/coatings14060698 (registering DOI) - 1 Jun 2024
Abstract
With the increasing implementation of sustainable development strategies, recycled concrete (RC) has garnered attention in research circles due to its substantial environmental and economic advantages. The presence and properties of various interface transition zones (ITZs) in RC play a vital role in its [...] Read more.
With the increasing implementation of sustainable development strategies, recycled concrete (RC) has garnered attention in research circles due to its substantial environmental and economic advantages. The presence and properties of various interface transition zones (ITZs) in RC play a vital role in its mechanical properties. This research uses a combination of multiphase inclusion theory and finite element numerical simulation to investigate and compare the impact of ITZs on concrete’s mechanical properties. The multiphase inclusion theory offers a theoretical framework for understanding ITZ behavior in concrete, categorizing it into new mortar, old mortar, new ITZ, old ITZ, and natural aggregate based on meso-structure. With simplified RC at the mesoscale, the study accurately predicts the mechanical properties of RC by adjusting the elastic modulus, Poisson’s ratio, and thickness of new and old ITZ models. Through finite element simulation and theoretical validation, the study achieves a minimal error of 6.24% in predicting the elastic modulus and 1.75% in predicting Poisson’s ratio. These results highlight the effectiveness of multiphase inclusion theory in capturing the meso-structure characteristics of RC and forecasting its macroscopic mechanical behavior while comprehensively considering the complexity of ITZs. Full article
(This article belongs to the Section Environmental Aspects in Colloid and Interface Science)
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22 pages, 12326 KiB  
Article
Research on Layered Steel Fiber Reinforced Concrete Mix Ratio Design Based on Orthogonal Test
by Zijian Wang, Hongkun Li, Xiangyang Ye, Wenyu Luo, Bin Zhang, Anlin Hu and Liming Wu
Coatings 2024, 14(6), 697; https://doi.org/10.3390/coatings14060697 (registering DOI) - 1 Jun 2024
Abstract
The aim of this study was to investigate the effect of different mix ratios on the mechanical properties of steel fiber-reinforced concrete (LSFRC) and to determine an optimum mix ratio. The effects of four factors, namely, fly ash content, volume fraction of steel [...] Read more.
The aim of this study was to investigate the effect of different mix ratios on the mechanical properties of steel fiber-reinforced concrete (LSFRC) and to determine an optimum mix ratio. The effects of four factors, namely, fly ash content, volume fraction of steel fibers, water–cement ratio, and sand rate, on the mechanical properties of LSFRC were investigated through orthogonal experiments. The microstructure of LSFRC at different mix ratios was analyzed using scanning electron microscopy (SEM), and an optimal mix ratio was derived. The results showed that the water–cement ratio and the volume fraction of steel fibers were the main factors affecting the mechanical properties of LSFRC. When the water–cement ratio was 0.38 and 0.42, the combined mechanical properties of concrete were superior. Steel fiber content between 0.6% and 1% had a significant effect on the splitting tensile strength of concrete. The effect of sand rate on compressive and splitting tensile strengths was consistent, with a significant effect on both at a sand rate of 40%. In terms of microstructure, 20% fly ash content promotes the hydration of concrete. The optimum LSFRC mix ratio determined was 0.42 water–cement ratio, 0.6% steel fiber content, 40% sand rate, and 20% fly ash content. Experimental verification using this mix ratio showed that the compressive, flexural, and split tensile strengths were increased by 3%, 19%, and 33%, respectively, when compared to ordinary concrete. Full article
(This article belongs to the Section Environmental Aspects in Colloid and Interface Science)
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14 pages, 7381 KiB  
Article
Calcium Phosphate Coatings Deposited on 3D-Printed Ti–6Al–4V Alloy by Plasma Electrolytic Oxidation
by Amangeldi Sagidugumar, Dmitriy Dogadkin, Amanzhol Turlybekuly and Daniyar Kaliyev
Coatings 2024, 14(6), 696; https://doi.org/10.3390/coatings14060696 (registering DOI) - 1 Jun 2024
Abstract
In this article, the process of creating calcium phosphate coatings through plasma electrolytic oxidation was investigated. Calcium phosphate coatings were deposited onto titanium substrates fabricated via the selective laser melting (SLM) method. The correlation between the characteristics of the coating and the applied [...] Read more.
In this article, the process of creating calcium phosphate coatings through plasma electrolytic oxidation was investigated. Calcium phosphate coatings were deposited onto titanium substrates fabricated via the selective laser melting (SLM) method. The correlation between the characteristics of the coating and the applied voltage (200, 250, and 300 V) of PEO was studied. The surface morphology analysis indicates that an increase in applied voltage results in a larger pore size. It was discovered that, when a voltage of 300 V was applied, a layer of hydroxyapatite formed. However, at 300 V, the coating cracked, producing a significantly rough surface. Our analysis of the elemental composition of sample cross sections indicates the presence of TiO2 layers that are enriched with calcium (Ca) and phosphorus (P). The coefficient of friction and wear rate are primarily influenced by the morphology, pore size, and density of the titanium dioxide layer. Furthermore, a rise in the quantity of the beta phase of the titanium on the surface can be noticed as the applied voltage increases. As a result, it also affects the mechanical and tribological characteristics of the coating. The sample treated to a voltage of 250 V demonstrates a higher resistance to wear and a lower elastic modulus in comparison to the other two coatings. Full article
(This article belongs to the Section Surface Characterization, Deposition and Modification)
13 pages, 7337 KiB  
Article
Oxidation Resistance of Ir/HfO2 Composite Coating Prepared by Chemical Vapor Deposition: Microstructure and Elemental Migration
by Junyu Zhu, Wenting Li, Hongzhong Cai, Xian Wang, Xingqiang Wang, Yan Wei, Changyi Hu, Xingdong Zhao and Xuxiang Zhang
Coatings 2024, 14(6), 695; https://doi.org/10.3390/coatings14060695 (registering DOI) - 1 Jun 2024
Abstract
In this study, a HfO2 coating was developed on an Ir matrix using a customized open-tube airflow, cold-wall chemical vapor deposition instrument. The preparation process and structure of the as-prepared coating were investigated to gain insights into its characteristics. The HfO2 [...] Read more.
In this study, a HfO2 coating was developed on an Ir matrix using a customized open-tube airflow, cold-wall chemical vapor deposition instrument. The preparation process and structure of the as-prepared coating were investigated to gain insights into its characteristics. The HfO2 coating effectively prevents direct contact between Ir and O, leading to a reduction in the oxidation rate of Ir. Furthermore, defects such as micropores and cracks generated during sealed oxidation erosion contribute to Ir’s decelerated oxidation failure. The as-prepared HfO2 coating exhibits low thermal conductivity and a high heat radiation rate, reducing the coating’s surface temperature. These characteristics significantly enhance adversity tolerance and increase the working temperature of the coating. Moreover, the as-prepared HfO2 coating can serve as a diffusion barrier, blocking both the direct contact of O with the Ir coating and the diffusion of other elements to the Ir coating. As a result, the rates of diffusion of other elements to the Ir coating are reduced. Full article
(This article belongs to the Section Surface Characterization, Deposition and Modification)
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15 pages, 2868 KiB  
Article
The Effects of Halogen (Cl, Br) Decorating on the Gas Adsorption Behaviors of the Pristine Black Phosphorene: A First-Principles Study
by Xinjun Tan, Lan Lin, Touwen Fan and Kaiwang Zhang
Coatings 2024, 14(6), 694; https://doi.org/10.3390/coatings14060694 (registering DOI) - 1 Jun 2024
Abstract
As a novel two-dimensional (2D) material, black phosphorene (BP) finds wide applications in gas adsorption and detection devices due to its distinctive optical, thermoelectric, and surface properties. However, numerous studies have demonstrated that BP exhibits strong selectivity towards gas adsorption and displays significant [...] Read more.
As a novel two-dimensional (2D) material, black phosphorene (BP) finds wide applications in gas adsorption and detection devices due to its distinctive optical, thermoelectric, and surface properties. However, numerous studies have demonstrated that BP exhibits strong selectivity towards gas adsorption and displays significant affinity towards gas molecules containing the element N, thereby greatly impeding its utilization in gas detection. To partially compensate for this deficiency, this study investigates the impact of halogen atom decoration on the adsorption behavior of BP towards CO2, H2O, and O2 molecules. Furthermore, a comparison is made between the variations in gas adsorption energy with and without decorated halogen atoms. The results showed that the adsorbates of CO2, H2O, and O2 molecules and halogen atoms (Cl, Br) adsorbed at the top (T) site of BP was much stronger than those at the bridge (B) and the hollow (H) sites of the P-P bond of BP, owing to their low adsorption energies. After the t position of BP is modified by the halogen (Cl, Br) atom, the optimal adsorption of CO2 changes from −0.85 eV to −1.70 eV (Cl) and −1.64 eV (Br), and the optimal adsorption of H2O changes from −0.72 eV to −1.48 eV (Cl) and −1.23 eV (Br), respectively. The adsorption properties were significantly enhanced. That is to say, the gas adsorption properties of BP have been largely improved by halogen Cl (Br) atoms decorating. Full article
(This article belongs to the Special Issue Recent Progress in Surface and Interface Properties of Nanostructures)
21 pages, 4633 KiB  
Article
Preparation of ZnO Thick Films Activated with UV-LED for Efficient H2S Gas Sensing
by Claudio Martínez-Pacheco, José Luis Cervantes-López, Antonia del Rocío López-Guemez, Angélica Silvestre López-Rodríguez, Pio Sifuentes-Gallardo, Juan Carlos Díaz-Guillen and Laura Lorena Díaz-Flores
Coatings 2024, 14(6), 693; https://doi.org/10.3390/coatings14060693 (registering DOI) - 1 Jun 2024
Abstract
In this work, ZnO thick films were synthesized via two simple and easy methods, mechanochemical synthesis and screen-printing deposition. The ZnO powders were obtained through milling at low temperature with milling times of 20, 40, and 60 min. The ZnO thick films were [...] Read more.
In this work, ZnO thick films were synthesized via two simple and easy methods, mechanochemical synthesis and screen-printing deposition. The ZnO powders were obtained through milling at low temperature with milling times of 20, 40, and 60 min. The ZnO thick films were fabricated by depositing 10 cycles of ZnO inks onto glass substrates. The characterization of ZnO thick films revealed a thickness ranging from 4.9 to 5.4 µm with a surface roughness between 85 and 88 nm. The structural analysis confirmed a hexagonal wurtzite crystalline structure of ZnO, both in powders and in thick films, with a preferred orientation on the (002) and (101) planes. Nanostructures with sizes ranging from 36 to 46 nm were observed, exhibiting irregular agglomerated shapes, with an energy band found between 2.77 and 3.02 eV. A static experimental set up was fabricated for gas sensing tests with continuous UV-LED illumination. The ZnO thick films, well adhered to the glass substrate, demonstrated high sensitivity and selectivity to H2S gas under continuous UV-LED illumination at low operating temperatures ranging from 35 to 80 °C. The sensitivity was directly proportional, ranging from 3.93% to 22.40%, when detecting H2S gas concentrations from 25 to 600 ppm. Full article
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19 pages, 6919 KiB  
Article
Study of the Performance of Emulsified Asphalt Shotcrete in High-Altitude Permafrost Regions
by Yitong Hou, Kaimin Niu, Bo Tian, Xueyang Li and Junli Chen
Coatings 2024, 14(6), 692; https://doi.org/10.3390/coatings14060692 (registering DOI) - 1 Jun 2024
Abstract
To improve the performance of shotcrete in high-altitude and low-temperature environments, emulsified asphalt shotcrete (EASC), which can be used in negative-temperature environments, was prepared by using low-freezing-point emulsified asphalt, calcium aluminate cement, and sodium pyrophosphate as modified materials. The effect of emulsified asphalt [...] Read more.
To improve the performance of shotcrete in high-altitude and low-temperature environments, emulsified asphalt shotcrete (EASC), which can be used in negative-temperature environments, was prepared by using low-freezing-point emulsified asphalt, calcium aluminate cement, and sodium pyrophosphate as modified materials. The effect of emulsified asphalt on the performance of shotcrete was investigated through concrete spraying and indoor tests. Then, the modification mechanism of emulsified asphalt with respect to EASC was analyzed by combining scanning electron microscopy images and the pore structure characteristics of EASC. The results showed that in a negative-temperature environment, the incorporation of emulsified asphalt delayed the formation of the peak of the cement hydration exotherm, slowed the rate of the cement hydration exotherm, reduced the thermal perturbation of permafrost by EASC, increased the cohesion of the concrete, improved the bond strength between EASC and permafrost, and reduced the rate of rebound. The mechanical strength of the studied EASC decreased upon increasing the amount of emulsified asphalt in the admixture, and its resistance to cracking gradually improved. A content of less than 5% emulsified asphalt could improve the internal pore structure of EASC, thus improving its durability. Increasing the content of emulsified asphalt affected the hydration process of the cement, and the volume content of the capillary pores and macropores increased, which reduced the durability of the EASC. Full article
(This article belongs to the Special Issue Novel Cleaner Materials for Pavements)
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22 pages, 16294 KiB  
Article
Cutting Energy Consumption Modeling by Considering Tool Wear and Workpiece Material Properties for Multi-Objective Optimization of Machine Tools
by Yue Meng, Shengming Dong, Xinsheng Sun, Shiliang Wei and Xianli Liu
Coatings 2024, 14(6), 691; https://doi.org/10.3390/coatings14060691 (registering DOI) - 1 Jun 2024
Abstract
The increasing demand for energy is leading to global depletion of fossil fuels and growing environmental pressures, which are issues that need to be addressed. Machine tools are basic energy-consuming equipment in manufacturing systems. However, existing theoretical models ignore tool wear as well [...] Read more.
The increasing demand for energy is leading to global depletion of fossil fuels and growing environmental pressures, which are issues that need to be addressed. Machine tools are basic energy-consuming equipment in manufacturing systems. However, existing theoretical models ignore tool wear as well as workpiece material properties. This makes it difficult to further improve the accuracy of the model. Therefore, this study begins with the point of view of energy dissipation in the metal material removal process. A milling power model for computer numerical control (CNC) machines, considering tool wear and workpiece material properties during machining, is established. At the same time, milling is taken as the research object. A multi-objective cutting parameter optimization model is established to ensure the surface quality of the workpiece. In addition, the cutting energy consumption is taken into account in the developed models. Based on the multi-objective manta ray foraging optimization algorithm (MOMRFO), the Pareto-optimal solution set under multiple cutting conditions is solved. Finally, the experimental results of optimized parameters are compared with empirical parameters. The average prediction accuracy of the proposed energy consumption prediction model is above 91%. The experiments show that machining quality improves by optimizing the cutting parameters, with SEC, MRR, and Ra increasing by more than 44%, 53%, and 38%, respectively. The goals of reducing energy consumption and increasing productivity are achieved. Full article
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9 pages, 3098 KiB  
Communication
Predicting New Single/Multiphase-Structure High-Entropy Alloys Using a Pattern Recognition Network
by Fang Wang, Jiahao Wang, Jiayu Wang, Ruirui Wu and Ke Liu
Coatings 2024, 14(6), 690; https://doi.org/10.3390/coatings14060690 (registering DOI) - 1 Jun 2024
Abstract
Machine learning methods were employed to predict the phase structures of high-entropy alloys (HEAs). These alloys were classified into four categories: bcc (body-centered cubic), fcc (face-centered cubic), bcc+fcc (body-centered cubic and face-centered cubic) and others (containing intermetallic compounds and other structural alloys). The [...] Read more.
Machine learning methods were employed to predict the phase structures of high-entropy alloys (HEAs). These alloys were classified into four categories: bcc (body-centered cubic), fcc (face-centered cubic), bcc+fcc (body-centered cubic and face-centered cubic) and others (containing intermetallic compounds and other structural alloys). The utilized algorithm was a Pattern Recognition Network (PRN) utilizing cross-entropy as the loss function, enabling the prediction of HEAs’ phase formation probability. The PRN algorithm demonstrated an accuracy exceeding 87% based on the test data. The PRN algorithm successfully predicted the transformation from fcc to fcc+bcc and subsequently to a bcc structure with the increase in Al content in AlxCoCu6Ni6Fe6 and AlxCoCrCuNiFe HEAs. In addition, AlxCoCu6Ni6Fe6 (x = 1, 3, 6, 9) HEAs were prepared using a vacuum arc furnace, and the microstructure of the as-cast alloy was tested by means of XRD, SEM, and EBSD, confirming the high consistency between the predicted and observed phase structures. This study showcases the efficacy of the PRN algorithm in predicting both single- and multiphase-structure high-entropy alloys, offering valuable insights into alloy design and development. Full article
(This article belongs to the Special Issue Research and Application of High Entropy Alloys)
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13 pages, 7096 KiB  
Article
Microstructure and Biocompatibility of Graphene Oxide/BCZT Composite Ceramics via Fast Hot-Pressed Sintering
by Bingqing Zhao, Qibin Liu, Geng Tang and Dunying Wang
Coatings 2024, 14(6), 689; https://doi.org/10.3390/coatings14060689 (registering DOI) - 1 Jun 2024
Abstract
Improving fracture toughness, electrical conductivity, and biocompatibility has consistently presented challenges in the development of artificial bone replacement materials. This paper presents a new strategy for creating high-performance, multifunctional composite ceramic materials by doping graphene oxide (GO), which is known to induce osteoblast [...] Read more.
Improving fracture toughness, electrical conductivity, and biocompatibility has consistently presented challenges in the development of artificial bone replacement materials. This paper presents a new strategy for creating high-performance, multifunctional composite ceramic materials by doping graphene oxide (GO), which is known to induce osteoblast differentiation and enhance cell adhesion and proliferation into barium calcium zirconate titanate (BCZT) ceramics that already exhibit good mechanical properties, piezoelectric effects, and low cytotoxicity. Using fast hot-pressed sintering under vacuum conditions, (1 − x)(Ba0.85Ca0.15Zr0.1Ti0.9)O3−xGO (0.2 mol% ≤ x ≤ 0.5 mol%) composite piezoelectric ceramics were successfully synthesized. Experimental results revealed that these composite ceramics exhibited high piezoelectric properties (d33 = 18 pC/N, kp = 62%) and microhardness (173.76 HV0.5), meeting the standards for artificial bone substitutes. Furthermore, the incorporation of graphene oxide significantly reduced the water contact angle and enhanced their wettability. Cell viability tests using Cell Counting Kit-8, alkaline phosphatase staining, and DAPI staining demonstrated that the GO/BCZT composite ceramics were non-cytotoxic and effectively promoted cell proliferation and growth, indicating excellent biocompatibility. Consequently, with their superior mechanical properties, piezoelectric performance, and biocompatibility, GO/BCZT composite ceramics show extensive potential for application in bone defect repair. Full article
(This article belongs to the Special Issue Advances of Ceramic and Alloy Coatings, 2nd Edition)
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15 pages, 9156 KiB  
Article
The Effect of Preheating Temperature on the Corrosion Resistance and Porosity Defects Development Behaviour of Ni60A Coating
by Fule Huang, Chen Li, Hailin Guo, Shuqin Huang, Fanghai Ling and Qijun Fu
Coatings 2024, 14(6), 688; https://doi.org/10.3390/coatings14060688 (registering DOI) - 1 Jun 2024
Abstract
The laser cladding of nickel-based fusion alloys makes them prone to cracks and defects that affect the overall performance of the coating. In this study, Ni60A coatings were prepared at different preheating temperatures (25 °C, 200 °C, 400 °C and 600 °C). The [...] Read more.
The laser cladding of nickel-based fusion alloys makes them prone to cracks and defects that affect the overall performance of the coating. In this study, Ni60A coatings were prepared at different preheating temperatures (25 °C, 200 °C, 400 °C and 600 °C). The effect of the preheating temperature of the substrate on the corrosion resistance of the coating as well as on the development of defects were investigated by electrochemical tests and immersion experiments in a 65 wt% H2SO4 solution at 60 °C. The results indicate that preheating the substrate to 200 °C can completely eliminate cracks in the coating and reduce porosity. Preheating leads to a decrease in the corrosion resistance of the coating. The size of the porosity defects is related to the law of longitudinal development of the defects. Porosity defects with diameters smaller than 100 μm have a more pronounced tendency to expand vertically than those with diameters larger than 100 μm. Full article
(This article belongs to the Section Corrosion, Wear and Erosion)
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14 pages, 4059 KiB  
Article
Experimental Study on Microwave Drying Aluminum Hydroxide
by Xuemei Zheng, Fuqin Yuan, Aiyuan Ma and Shihong Tian
Coatings 2024, 14(6), 687; https://doi.org/10.3390/coatings14060687 (registering DOI) - 1 Jun 2024
Abstract
The aluminum hydroxide produced by the Bayer process contains a large amount of water which leads to the consumption of a large amount of heat for moisture removal in the calcination process, resulting in an increased energy consumption. The effects of temperature and [...] Read more.
The aluminum hydroxide produced by the Bayer process contains a large amount of water which leads to the consumption of a large amount of heat for moisture removal in the calcination process, resulting in an increased energy consumption. The effects of temperature and microwave power on the dehydration ratio and the dry matter ratio of aluminum hydroxide were investigated. The characteristics of temperature variation during drying were discussed. X-ray diffraction (XRD), scanning electron microscopy (SEM), laser particle size, Fourier transform infrared (FTIR) spectroscopy, and dielectric property analyses were made to characterize the dried materials. The analysis results showed that within the range of bench-scale experimental parameters, the dehydration ratio was higher and the proportion of dry matter was lower at a higher final temperature. Within the range of pilot-scale experimental parameters, the dehydration ratio increased with the increasing microwave power from 500 W to 1500 W. XRD spectra revealed that when the final temperature exceeded 220 °C, a part of the aluminum hydroxide underwent a low-temperature phase transition to boehmite. The SEM images and a particle size analysis showed that there was no significant difference between the morphologies of the powder obtained by microwave drying and conventional drying methods. The powder obtained by both processes had an average particle size of around 80 μm. The dielectric constant and the dielectric loss of the dried material decreased greatly. Full article
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11 pages, 5128 KiB  
Article
A Comparative Study of Machining Property in Inconel 718 Superalloy Grinding with Al2O3- and CBN/Fe-Based Spherical Magnetic Abrasives
by Linzhi Jiang, Guixiang Zhang, Haozhe Zhang, Yandan Xia and Jinli Xiang
Coatings 2024, 14(6), 686; https://doi.org/10.3390/coatings14060686 (registering DOI) - 1 Jun 2024
Abstract
A comparative analysis was studied on the finishing performance of spherical CBN/Fe-based magnetic abrasive particles (MAPs) and Al2O3/Fe-based magnetic abrasive particles (MAPs) prepared by the gas atomization method in the magnetic abrasive finishing (MAF) of the Inconel 718 superalloy. [...] Read more.
A comparative analysis was studied on the finishing performance of spherical CBN/Fe-based magnetic abrasive particles (MAPs) and Al2O3/Fe-based magnetic abrasive particles (MAPs) prepared by the gas atomization method in the magnetic abrasive finishing (MAF) of the Inconel 718 superalloy. In the MAF, it was found that compared with Al2O3/Fe-based MAPs, CBN/Fe-based MAPs have a lower grinding temperature and generate less heat during the grinding of the Inconel 718 superalloy. The grinding pressure generated on the workpiece is relatively stable (Al2O3/Fe-based MAPs have a larger fluctuation range of grinding pressure on the workpiece surface during the grinding process). The surface roughness of the workpiece rapidly drops from Ra 0.57 μm to Ra 0.039 μm, and the material removal reaches 42 mg within 20 min. After finishing, the scratches on the surface of the workpiece basically disappear, the contour curve is relatively flat, and there is almost no adhesion on the surface of the workpiece. The mirror effect of the superalloy surface is good, and ultimately a better surface quality can be obtained. Full article
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12 pages, 3074 KiB  
Article
A Multifunctional Magnetic Fluorescent Nanoprobe for Copper(II) Using ZnS-DL-Mercaptosuccinic Acid-Modified Fe3O4 Nanocomposites
by Ping Xu, Xin Chen, Jie Chen, Shihua Yu, Xiaodan Zeng and Zhigang Liu
Coatings 2024, 14(6), 685; https://doi.org/10.3390/coatings14060685 (registering DOI) - 1 Jun 2024
Abstract
Cu2+ has increasingly become a great threat to the natural environment and human health due to its abundant content and wide application in various industries. DL-Mercaptosuccinic acid and ZnS-modified Fe3O4 nanocomposites were designed, synthesized, and applied in the determination [...] Read more.
Cu2+ has increasingly become a great threat to the natural environment and human health due to its abundant content and wide application in various industries. DL-Mercaptosuccinic acid and ZnS-modified Fe3O4 nanocomposites were designed, synthesized, and applied in the determination of Cu2+. The prepared nanocomposites were characterized by scanning electron microscopy (SEM), transmission electron microscopes (TEM), Fourier transform infrared spectroscopy (FTIR), X-ray diffractometer (XRD), X-ray photoelectron spectroscopy (XPS), vibrating sample magnetometer (VSM), and thermogravimetric analyzer (TG). The magnetic fluorescent nanoprobe exhibited highly selective and sensitive fluorescence-quenching characteristics with Cu2+ ions. The fluorescence detection linear range was 0–400 μM, with the detection limit being 0.489 μM. In addition, the magnetic fluorescent nanoprobe exhibited a high adsorption and removal rate for Cu2+. It had been successfully applied to detect Cu2+ in real water samples with a satisfactory recovery rate. The magnetic fluorescent nanoprobe could simultaneously realize the functions of enrichment, quantitative detection, and separation, reduce the pollution of copper ions and probes, and establish an environment-friendly detection method. Consequently, the magnetic fluorescent nanoprobe offered a new pathway for the removal and detection of not only Cu2+ but also other heavy metal ions in water. Full article
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10 pages, 3506 KiB  
Article
Influence of Ni on the Organization and Properties of AlCoCrFeMn High-Entropy Alloys by Laser-Sintering Technique
by Yajun An, Bojin Jiang, Chuanjiu Jiang, Haocheng Liu and Yiming Li
Coatings 2024, 14(6), 684; https://doi.org/10.3390/coatings14060684 (registering DOI) - 1 Jun 2024
Abstract
In order to investigate the effect of the Ni element on the properties of AlCoCrFeMn HEAs, this experiment prepared AlCoCrFeMn and AlCoCrFeNiMn HEAs by using a laser-ignition self-propagation sintering technique with an equal molar ratio. And analyzed the effect of the Ni element [...] Read more.
In order to investigate the effect of the Ni element on the properties of AlCoCrFeMn HEAs, this experiment prepared AlCoCrFeMn and AlCoCrFeNiMn HEAs by using a laser-ignition self-propagation sintering technique with an equal molar ratio. And analyzed the effect of the Ni element on the microstructure of AlCoCrFeMn HEAs by using a metallurgical optical microscope (OM), scanning electron microscope (SEM), energy spectroscopic analysis (EDS), X-ray diffraction (XRD), and other experiments. Characterization equipment was used to analyze the effect of the Ni element on the microstructure, physical phase structure, wear resistance, compressive properties, and corrosion resistance of AlCoCrFeMn HEA materials. The results show that after the addition of the Ni element, the AlCoCrFeNiMn HEA changes from a single BCC phase to one consisting of BCC and a small amount of an FCC phase, with an equiaxial organization, and the yield strength reaches 780 MPa and the compressive strength is 3920 MPa. The corrosion rate is 2.08 × 10−3 mm/a, and the corrosion resistance and mechanical properties are greatly increased. Full article
(This article belongs to the Section Laser Coatings)
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16 pages, 6165 KiB  
Article
Identification of Elastoplastic Constitutive Model of GaN Thin Films Using Instrumented Nanoindentation and Machine Learning Technique
by Ali Khalfallah, Amine Khalfallah and Zohra Benzarti
Coatings 2024, 14(6), 683; https://doi.org/10.3390/coatings14060683 (registering DOI) - 31 May 2024
Abstract
This study presents a novel inverse identification approach to determine the elastoplastic parameters of a 2 µm thick GaN semiconductor thin film deposited on a sapphire substrate. This approach combines instrumented nanoindentation with finite element (FE) simulations and an artificial neural network (ANN) [...] Read more.
This study presents a novel inverse identification approach to determine the elastoplastic parameters of a 2 µm thick GaN semiconductor thin film deposited on a sapphire substrate. This approach combines instrumented nanoindentation with finite element (FE) simulations and an artificial neural network (ANN) model. Experimental load–depth curves were obtained using a Berkovich indenter. To generate a comprehensive database for the inverse analysis, FE models were constructed to simulate load–depth responses across a wide range of GaN thin film properties. The accuracy of both 2D and 3D simulations was compared to select the optimal model for database generation. The Box–Behnken design-based data sampling method was used to define the number of simulations and input variables for the FE models. The ANN technique was then employed to establish the complex mapping between the simulated load–depth curves (input) and the corresponding stress–strain curve (output). The generated database was used to train and test the ANN model. Then, the learned ANN model was used to achieve high accuracy in identifying the stress–strain curve of the GaN thin film from the experimental load–depth data. This work demonstrates the successful application of an inverse analysis framework, combining experimental nanoindentation tests, FE modeling, and an ANN model, for the characterization of the elastoplastic behavior of GaN thin films. Full article
(This article belongs to the Special Issue Recent Advances in the Development of Thin Films)
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29 pages, 25261 KiB  
Review
Advances in Organic Multiferroic Junctions
by Bogdana Borca
Coatings 2024, 14(6), 682; https://doi.org/10.3390/coatings14060682 (registering DOI) - 30 May 2024
Abstract
Typically, organic multiferroic junctions (OMFJs) are formed of an organic ferroelectric layer sandwiched between two ferromagnetic electrodes. The main scientific interest in OMFJs focuses on the magnetoresistive properties of the magnetic spin valve combined with the electroresistive properties associated with the ferroelectric junction. [...] Read more.
Typically, organic multiferroic junctions (OMFJs) are formed of an organic ferroelectric layer sandwiched between two ferromagnetic electrodes. The main scientific interest in OMFJs focuses on the magnetoresistive properties of the magnetic spin valve combined with the electroresistive properties associated with the ferroelectric junction. In consequence, memristive properties that couple magnetoelectric functionalities, which are one of the most active fields of research in material sciences, are opening a large spectrum of technological applications from nonvolatile memory to elements in logic circuits, sensing devices, energy harvesting and biological synapsis models in the emerging area of neuromorphic computing. The realization of these multifunctional electronic elements using organic materials is presenting various advantages related to their low-cost, versatile synthesis and low power consumption functioning for sustainable electronics; green disintegration for transient electronics; and flexibility, light weight and/or biocompatibility for flexible electronics. The purpose of this review is to address the advancement of all OMFJs including not only the achievements in the charge and spin transport through OMFJs together with the effects of electroresistance and magnetoresistance but also the challenges and ways to overcome them for the most used materials for OMFJs. Full article
(This article belongs to the Special Issue Advances of Nanoparticles and Thin Films)
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14 pages, 7449 KiB  
Article
Synthesis, Characterization, and Cytotoxicity Evaluations of Silver–Zeolite Nanocomposite
by Denitsa Kiradzhiyska, Tsvetelina Batsalova, Balik Dzhambazov, Nikolina Milcheva, Kiril Gavazov, Nikolay Zahariev, Georgi Avdeev and Stanislava Simeonova
Coatings 2024, 14(6), 681; https://doi.org/10.3390/coatings14060681 - 29 May 2024
Viewed by 193
Abstract
Zeolites of natural origin are materials exhibiting many positive effects on the human body. Silver-modified zeolites have already been introduced as bactericidal agents, although studies dealing with their toxicity are insufficient. This work describes the synthesis of activated and silver-loaded Bulgarian zeolite using [...] Read more.
Zeolites of natural origin are materials exhibiting many positive effects on the human body. Silver-modified zeolites have already been introduced as bactericidal agents, although studies dealing with their toxicity are insufficient. This work describes the synthesis of activated and silver-loaded Bulgarian zeolite using a simple wet impregnation method. Morphological characteristics and compositions of natural zeolite, activated zeolite, and Ag-nanocomposites were studied by the X-ray diffraction (XRD), scanning electron microscopy (SEM), and transmission electron microscopy (TEM) methods. Silver loading is approximately 13 wt. %, with mean Ag particle size around 19 nm. Analyses of the samples included antioxidant activity assays based on ABTS radical scavenging ability and in vitro cytotoxicity tests with human normal fibroblasts and three adenocarcinoma cell lines. The experiments were performed with natural, activated, and Ag-modified zeolite in comparison to two commercial food supplements. Our results indicated moderate antioxidant activity of the tested samples. Silver-modified zeolite demonstrated cytotoxic effects against both tumor cells and normal fibroblasts, but the detected levels of inhibition were stronger against the adenocarcinoma cells, suggesting anti-tumor potential. The present article indicates a new aspect of Bulgarian natural zeolite and Ag-loaded zeolite biological activity. It highlights the need for detailed toxicity evaluations of Ag-nanocomposites prior to healthcare applications. Full article
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14 pages, 5366 KiB  
Article
Synthesis and Cation Exchange of LTA Zeolites Synthesized from Different Silicon Sources Applied in CO2 Adsorption
by Aryandson da Silva, Emanuel Bruno Costa Dantas Elias, Thiago Jackson Torres Cruz, Francisco Gustavo Hayala Silveira Pinto, Mariele Iara Souza de Mello, Lindiane Bieseki and Sibele Berenice Castellã Pergher
Coatings 2024, 14(6), 680; https://doi.org/10.3390/coatings14060680 - 28 May 2024
Viewed by 246
Abstract
Zeolites have a well-ordered crystalline network with pores controlled in the synthesis process. Their composition comprises silicon and aluminum, so industrial residues with this composition can be used for the synthesis of zeolites. The use of zeolites for CO2 adsorption is feasible [...] Read more.
Zeolites have a well-ordered crystalline network with pores controlled in the synthesis process. Their composition comprises silicon and aluminum, so industrial residues with this composition can be used for the synthesis of zeolites. The use of zeolites for CO2 adsorption is feasible due to the characteristics that these materials have; in particular, zeolites with a low Si/Al ratio have greater gas adsorption capacities. In this work, the synthesis of LTA (Linde Type A) zeolites from silica fumes obtained from the industrial LIASA process and light coal ash is presented. We explore three different synthesis routes, where the synthesized materials undergo cation exchange and are applied in CO2 adsorption processes. Studying the synthesis processes, it is observed that all materials present characteristic diffractions for the LTA zeolite, as well as presenting specific areas between 6 and 19 m2/g and average pore distributions of 0.50 nm; however, the silica fume yielded better synthesis results, due to its lower impurity content compared to the light coal ash (which contains impurities such as quartz present in the zeolite). When applied for CO2 adsorption, the standard materials after cation exchange showed greater adsorption capacities, followed by the zeolites synthesized from silica fume and, finally, the zeolites synthesized from coal ash. By analyzing the selectivity of the materials for CO2/N2, it is observed that the materials in sodium form present greater selectivity when compared to the calcium-based materials. Full article
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14 pages, 3751 KiB  
Article
Study on Saturable Absorption Characteristics of Bi2Se3 Topological Insulators with Film Thickness Dependence and Its Laser Application
by Yang Gao, Yiyi Chen, Ranran Zhang, Qikun Pan, Chongxiao Zhao, Yiping Zhou, Jin Guo and Fei Chen
Coatings 2024, 14(6), 679; https://doi.org/10.3390/coatings14060679 - 28 May 2024
Viewed by 202
Abstract
In our work, a multi-layer topological insulator (TI) Bi2Se3 thin film was prepared by the chemical vapor deposition method (CVD), and its saturable absorption and damage characteristics were experimentally studied. The results show that when the wavelength is 1064 nm, [...] Read more.
In our work, a multi-layer topological insulator (TI) Bi2Se3 thin film was prepared by the chemical vapor deposition method (CVD), and its saturable absorption and damage characteristics were experimentally studied. The results show that when the wavelength is 1064 nm, the saturable absorption parameters of TI: Bi2Se3 film, including modulation depth αs, non-saturable loss αns, and saturation power intensity Isat, increase with the increase in film thickness, and the damage threshold is inversely proportional to the film thickness. The thicker the film layer, the lower the damage threshold. Among them, modulation depth αs is up to 51.2%, minimum non-saturable loss αns is 1.8%, maximum saturation power intensity Isat is 560.8 kW/cm2, and the damage threshold is up to 909 MW/cm2. The influence of the controllable thickness of TI: Bi2Se3 film on passive Q-switching and mode-locking performance of laser is discussed and analyzed when TI: Bi2Se3 film is prepared by the CVD method as a saturable absorber (SA). Finally, the performance of TI: Bi2Se3 thin film applied to nanosecond laser isolation at the 1064 nm band is simulated and analyzed. It has the natural advantage of polarization independence, and the maximum isolation can reach 16.4 dB. Full article
(This article belongs to the Section Thin Films)
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15 pages, 3834 KiB  
Review
Corrosion-Resistant Organic Superamphiphobic Coatings
by Yixing Qi, Rong Wei, Qiuli Zhang, Anqing Fu, Naixin Lv and Juntao Yuan
Coatings 2024, 14(6), 678; https://doi.org/10.3390/coatings14060678 - 28 May 2024
Viewed by 231
Abstract
In recent years, organic superhydrophobic coatings have emerged as a promising direction for the protection of metal substrates due to their excellent liquid-repelling properties. Nonetheless, these coatings face challenges such as poor mechanical robustness and short service lives, which have limited their development [...] Read more.
In recent years, organic superhydrophobic coatings have emerged as a promising direction for the protection of metal substrates due to their excellent liquid-repelling properties. Nonetheless, these coatings face challenges such as poor mechanical robustness and short service lives, which have limited their development and garnered attention from numerous researchers. Over time, researchers have gained a deeper understanding of superhydrophobic coatings and have published many related articles. Nevertheless, the lack of logical organization and systematic summarization of research focus in this field hinders its advancement. Therefore, the main purpose of this review is to clarify the design principles and working mechanisms of organic superhydrophobic coatings, as well as to summarize and synthesize the latest research on different aspects of superhydrophobic coatings, including liquid-repellent performance, wear resistance, adhesion, antibacterial properties, and self-healing properties. By employing decoupling mechanisms to study each performance aspect separately, this review aims to provide references for extending the service life of organic superhydrophobic coatings. Full article
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16 pages, 1434 KiB  
Article
Prussian Blue Encapsulated with Brush-like Polyorganosiloxane Nanospheres with Tunable Functionality
by Yue Chang, Kaimin Chen, Ziwei Li, Xueke Zhang, Chenming Xu, Jihu Wang and Shaoguo Wen
Coatings 2024, 14(6), 677; https://doi.org/10.3390/coatings14060677 - 27 May 2024
Viewed by 178
Abstract
Faced with higher demands of pigments in various applications, the performance of pigments in a specific system is in urgent need of optimization and improvement. Polyorganosiloxane (POS) stands out among various encapsulating polymeric materials for pigment modification due to its superior thermal stability [...] Read more.
Faced with higher demands of pigments in various applications, the performance of pigments in a specific system is in urgent need of optimization and improvement. Polyorganosiloxane (POS) stands out among various encapsulating polymeric materials for pigment modification due to its superior thermal stability and alkali resistance. However, the inherent hydrophobicity of POS causes poor stability in aqueous systems, which is usually applied in environmentally friendly applications. Grafting hydrophilic polymer chains on the surface of POS could improve water dispersity. In addition, the encapsulated pigment can also be endowed with various functionalities by selecting or combining grafted polymers. Herein, we reported a strategy to encapsulate Prussian blue (PB27) with POS grafted with poly(acrylic acid) (PAA) or poly(N-(2-hydroxyethyl) acrylamide) (PHEAA) to allow better stability and functionality of the composite pigment particles, denoted as PB27@POS@PAA or PB27@POS@PHEAA, respectively. The effect of the number of monomers and the amount of initiator potassium persulfate (KPS) on the brush thickness of the grafted polymers was studied, along with various performance properties and the functionality of PB27@POS@PAA and PB27@POS@PHEAA. The dispersity, alkali resistance, and high-temperature stability are studied. The brush-like composite pigment performs better after centrifugation (5000 rpm, 30 min) or treatment under 90 °C when the dosage of grafting monomer AA or HEAA reaches 400 wt%. Optimal alkali resistance was obtained for PB27@POS@PAA (AA, 200 wt%) with a particle size variation of only 31 nm after 8 h. Comparably, PB27@POS@PHEAA behaved worse under similar conditions. Moreover, PB27@POS grafted with PAA was responsive to pH and that with PHEAA showed excellent antifouling properties, which could also be replaced by other functional monomers if needed. Full article
(This article belongs to the Section Environmental Aspects in Colloid and Interface Science)
28 pages, 7225 KiB  
Article
Numerical Simulation of the Dynamic Behavior Exhibited by Charged Droplets Colliding with Liquid Film
by Jun Wang, Dongzhou Jia, Min Yang, Yanbin Zhang, Da Qu and Zhenlin Lv
Coatings 2024, 14(6), 676; https://doi.org/10.3390/coatings14060676 - 27 May 2024
Viewed by 166
Abstract
Since droplet collision with walls has become a research hotspot, scholars have conducted a large number of studies on the dynamic behavior of electrically neutral droplets colliding with dry walls. However, with the rapid development of electrostatic spray technology, there is an increasingly [...] Read more.
Since droplet collision with walls has become a research hotspot, scholars have conducted a large number of studies on the dynamic behavior of electrically neutral droplets colliding with dry walls. However, with the rapid development of electrostatic spray technology, there is an increasingly urgent need to study the dynamic process of collision between charged droplets and walls. In this paper, considering the actual working conditions of electrostatic spray, an electric field model is introduced based on the two-phase flow field. Through the coupling of a multiphase flow field and electric field and a multiphysics field, the dynamic numerical calculation method is used to explore the collision electrodynamic behavior of charged droplets and liquid film. The dynamic evolution process of the formation and development of the liquid crown in the collision zone was clarified, and the critical velocity and critical Weber number of the rebound, spreading, and splashing of charged droplets were tracked. The distribution characteristics of electrostatic field, pressure field, and velocity field under different working conditions are analyzed, and the dynamic mechanism of the charged droplet collision liquid film under multi-physics coupling is revealed based on the electro-viscous effect. It is confirmed that the external electric field can increase the critical velocity of droplet splashing and fragmentation and promote the spreading and fusion behavior of droplets and liquid films. The influence of the impact angle of charged droplets on the collision behavior was further explored. It was found that the charged droplets not only have a smaller critical angle for fragmentation and splashing, but also have a faster settling and fusion speed. Full article
14 pages, 6160 KiB  
Article
Energy-Absorption Behavior of Novel Bio-Inspired Thin-Walled Honeycomb Tubes Filled with TPMS Structure
by Jian Song, Qidong Huo, Dongming Li, Bingzhi Chen and Jun Zhang
Coatings 2024, 14(6), 675; https://doi.org/10.3390/coatings14060675 - 27 May 2024
Viewed by 343
Abstract
The application of bionic structures for the design of energy-absorbing structures has been proposed recently. The rapid advancement of additive manufacturing technology provides technical support for the fabrication of non-traditional structures and further improves the energy-absorbing properties of bionic structures. This work proposes [...] Read more.
The application of bionic structures for the design of energy-absorbing structures has been proposed recently. The rapid advancement of additive manufacturing technology provides technical support for the fabrication of non-traditional structures and further improves the energy-absorbing properties of bionic structures. This work proposes a novel bionic hybrid structure that consists of honeycomb-inspired thin-walled tubes filled with weevil-inspired diamond TPMS (triple periodic minimal surface) structures. The energy-absorbing properties and the deformation behaviors of these topologies under axial crushing loads were investigated using combined numerical simulations and experimental tests. First, the effect of filling quantity and filling distribution on energy absorption of the hybrid structures was investigated. Results show that honeycomb tubes and diamond TPMS structures produce a synergistic effect during compression, and the hybrid structures exhibit excellent stability and energy absorption capacity. The bionic hybrid structure improves specific energy absorption (SEA) by 299% compared to honeycomb tubes. Peak crush force (PCF) and SEA are more influenced by filling quantity than by filling distribution. The effects of diamond TPMS structure volume fraction and honeycomb tube wall thickness on the energetic absorptive capacity of the hybrid structure were furthermore investigated numerically. Finally, a multi-objective optimization method was used to optimize the design of the bionic hybrid structure and balance the relationship between crashworthiness and cost to obtain a bionic hybrid energy-absorbing structure with superior performance. This study provides valuable guidelines for designing and fabricating lightweight and efficient energy-absorbing structures with significant potential for engineering applications. Full article
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16 pages, 6415 KiB  
Article
Comparative Study of Multilayer Hard Coatings Deposited on WC-Co Hardmetals
by Mateja Šnajdar, Danko Ćorić and Matija Sakoman
Coatings 2024, 14(6), 674; https://doi.org/10.3390/coatings14060674 - 27 May 2024
Viewed by 391
Abstract
This paper examines the impact of a multilayered gradient coating, applied via plasma-activated chemical vapor deposition (PACVD), on the structural and mechanical attributes of nanostructured WC-Co cemented carbides. WC-Co samples containing 5 and 15 wt.% Co were synthesized through a hot isostatic pressing [...] Read more.
This paper examines the impact of a multilayered gradient coating, applied via plasma-activated chemical vapor deposition (PACVD), on the structural and mechanical attributes of nanostructured WC-Co cemented carbides. WC-Co samples containing 5 and 15 wt.% Co were synthesized through a hot isostatic pressing (HIP) process using nanoparticle powders and coated with two distinct multilayer coatings: titanium nitride (TiN) and titanium carbonitride (TiCN). Nanosized grain formation without microstructural defects of the substrates, prior to coating, was confirmed by magnetic saturation and coercivity testing, microstructural analysis, and field emission scanning electron microscope (FESEM). Nanoindentation, fracture toughness and hardness testing were conducted for uncoated samples. After coatings deposition, characterizations including microscopy, surface roughness determination, adhesion testing, coating thickness measurement, and microhardness examination were conducted. The impact of deposited coatings on wear resistance of produced hardmetals was analyzed via scratch test and dry sliding wear test. Samples with higher Co content exhibited improved adhesion, facilitating surface cleaning and activation before coating. TiN and TiCN coatings demonstrated similar roughness on substrates of identical composition, suggesting Co content’s minimal influence on layer growth. Results of the mechanical tests showed higher microhardness, higher elastic modulus, better adhesion, and overall superior tribological properties of the TiCN coating. Full article
(This article belongs to the Special Issue Advances in Deposition and Characterization of Hard Coatings)
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