Self-powered wireless sensors can capture weak energy in the environment and convert it into usable energy.
Due to the differences in the environmental energy and circuit methods used, various self-powered sensor systems need to include four parts: energy harvester, energy management circuit, communication mode, and a sensor to achieve the basic self-powered sensing function. Here, a research idea for the state evaluation of self-powered wireless sensors was presented, which could be modified according to the actual equipment used, and the linear vibration energy harvester was taken as an example to carry out related research.
3.2. Failure Mechanism and Key Indexes of the Vibration Energy Harvester
From
Figure 2 and
Figure 4, it can be seen that energy is generated by the back-and-forth movement of the internal magnet of the collector under the traction of the spring, cutting the magnetic induction line. This infers that the obstructed movement path of the magnet or changes in the spring’s elastic coefficient will affect the output of the energy harvester, and the repeated mechanical movements will cause wear and tear on the internal structure of the vibration energy harvester. If any connection between the shell, spring, and magnet breaks, it will cause the failure of the vibration energy harvester.
Due to the complete package of the energy harvester, the mechanical properties of the internal structure of the collector cannot be directly detected, but the health of the energy harvester can be inferred by measuring its electrical properties through the “black box principle”. Among them, changes in the impedance of the spring, shell–spring–magnet connection point, magnet, and coil can cause changes in the open circuit voltage, short circuit current, and equivalent impedance output power of the energy harvester. Based on these four parameters, the following indexes can be obtained:
- 1.
Open-circuit voltage deviation rate
The open-circuit voltage is used to reflect the highest voltage that the energy harvester can output, which is related to the vibration frequency and amplitude. When the vibration frequency and amplitude are the same, the open-circuit voltage of the same batch of energy harvesters should be equal. However, when internal components are damaged or fail, the open circuit voltage will change. If the open circuit voltage is too small, it will not be able to start the energy management circuit, and if it is too large, it may breakdown the energy management circuit. Therefore, the open-circuit voltage deviation rate is introduced here as one of the indexes to evaluate the health status of the energy harvester, which can be expressed by Formula (1):
In the formula, is the open-circuit voltage deviation rate, refers to the open circuit voltage of the energy harvester at the factory, and is the open-circuit voltage of the energy harvester during testing.
- 2.
Short-circuit current deviation rate
The short-circuit current is used to reflect the maximum current that the energy harvester can output, which is affected by the vibration frequency and amplitude, as well as the load carrying capacity. If the short-circuit current is too small, it cannot drive the subsequent load. If internal components are damaged, their output capacity will change. The short-circuit current deviation rate is introduced as one of the indexes to evaluate the health status of the energy harvester, which can be expressed as:
where
is the short-circuit current deviation rate,
refers to the short-circuit current of the energy harvester at the factory, and
is the short-circuit current of the energy harvester during testing.
- 3.
Equivalent impedance deviation rate
When self-powered wireless sensors leave the factory, impedance matching is often performed to ensure that the vibration energy harvester can output at maximum power, where the input impedance of the energy management circuit is equal to the output impedance of the energy harvester. However, when damage occurs inside the energy harvester, the equivalent impedance changes, resulting in a significant decrease in the output capacity of the vibration energy harvester. As shown in
Figure 5, the equivalent circuit diagram of the vibration energy harvester is composed of equivalent inductance and equivalent resistance. The vibration energy harvester in this article was mainly used in the application scenario of transmission lines, with a low vibration frequency of 3 Hz–120 Hz. Therefore, the parameter that mainly affects the output performance of the vibration energy harvester is
RC, and
LC can be ignored. Here, the equivalent impedance deviation rate is introduced, which can be expressed by:
In the formula, is the bandwidth deviation rate, is the resistance of the vibration energy harvester at the factory, and is the resistance of the energy harvester during testing.
- 4.
Output power stability
The output power is the product of the output voltage and current of the energy harvester under constant load conditions. Although the open circuit voltage and short circuit current may change when there is some internal damage, if the output power is stable within a certain range, it can still provide stable electricity for subsequent circuits. Therefore, the output power stability is introduced to describe the output energy stability of the energy harvester, which can be expressed as:
In the formula, is the stability of the output power of the energy harvester, is the maximum output power over a period of time, is the minimum output power during this period, and is the average output power during this period.
3.2.1. Ability to Manage Circuit Failure Mechanisms and Key Indexes
The main function of the energy management circuit is to collect the energy captured by the vibration energy harvester, and boost and store the weak energy. After stabilizing, it provides energy for sensors, microprocessors, and communication modules. Therefore, energy management circuits typically include environmental energy collection units, boost units, and voltage stabilizing circuits. If the self-powered sensor operates in environments such as high temperature, high temperature, high voltage, high electromagnetic, etc., for a long time, it is likely to cause cracks in the circuit packaging, dust layer in the air, water vapor, electromagnetic interference, and other factors can cause changes in the circuit capacitance and resistance, and even cause short circuits and circuit failure. Therefore, the running state of the energy management circuit can be described according to the following three indexes, including output voltage stability, output power stability and energy conversion efficiency.
- 1.
Output voltage stability
The stability of the output voltage of the energy management circuit is a necessary condition to ensure the accuracy of sensors, microprocessors, and wireless communication units, especially for analog sensors that require an analog-to-digital converter (ADC) for data collection. If the reference voltage of the ADC is unstable, it will greatly reduce the accuracy of the sensor. In addition, voltage instability can also lead to the misjudgment of microprocessors and increase the bit error rate and packet loss rate of wireless communication units. Therefore, the output voltage stability is introduced to evaluate the reliability of the energy management circuit, which can be expressed by the following formula:
In the formula, represents the stability of the output voltage over a period of time, is the range of output voltage of the energy pipeline circuit over a period of time, and is the average value of the output voltage during this period.
- 2.
Circuit output power stability
The power stability of energy management circuits is similar to the definition of the power stability of energy harvesters, both of which are used to describe the degree of dispersion of the output power deviation from the average power value within a certain period of time. The stability of circuit output power is a necessary condition to ensure the normal and stable operation of sensors, microprocessors, and wireless communication units. Therefore, the concept of the output power stability is introduced for the energy management circuit, which can be expressed as:
where
is the output power stability of the energy management circuit,
is the maximum output power over a period of time, and
is the minimum output power during this period.
- 3.
Energy conversion efficiency
Energy conversion efficiency, as one of the most important parameters for various energy collection chips, is naturally one of the key indexes for evaluating self-powered sensors. It can reflect the conversion efficiency of the management circuit in converting input energy into effective energy, and its expression is:
In the formula, is the conversion efficiency of the energy management circuit, is the output power of the energy management circuit, and is the input power of the energy management circuit.
3.2.2. Key Indexes of the Wireless Communication Unit Failure Mechanism
At present, wireless communication evaluation technology has been widely studied [
26,
27,
28], and a high number of evaluation indexes have been proposed for the evaluation of sensor wireless communication. However, different usage conditions and communication methods have different indexes, so it is not necessary for us to include all indexes. Therefore, indexes need to be selected from the actual engineering background.
The wireless communication unit mainly includes the wireless communication chip and antenna part. Due to the fact that self-powered wireless sensors are usually placed in harsh environments, the antenna is easily damaged, which can lead to the attenuation of the communication distance of the wireless communication unit. At the same time, due to the unstable output voltage and power of the energy management circuit, it can lead to packet loss and bit error in wireless communication data. In addition, different data importance and real-time often require different duty cycles for communication. Therefore, the indexes constructed based on communication distance, packet loss rate, bit error rate, and communication cycle duty ratio are as follows:
- 1.
Communication distance attenuation rate
When the antenna is damaged, its reflection coefficient S11 will be greatly affected, which affects the resonant frequency of the antenna and leads to the attenuation of communication distance. Secondly, some sensors will be placed at the zero point of the communication distance, and once the communication distance of the wireless communication unit decreases, it will directly lead to the failure of the wireless sensor node. At the same time, the electromagnetic interference or the presence of walls in the layout location can also lead to a decrease in communication distance, resulting in information not being transmitted to the user in a timely manner. Therefore, the index of communication distance attenuation rate is introduced to evaluate the health state of the antenna, which can be expressed by the following formula:
In the formula, is the attenuation rate of wireless communication distance, is the maximum communication distance marked by the manufacturer when leaving the factory, and is the communication distance at this time.
- 2.
Packet loss rate
The packet loss rate refers to the proportion of the actual number of received data packets to the theoretical number of data packets within a certain period of time. The reason for packet loss is similar to the communication distance. It can be represented by the following formula:
where
is the packet loss rate of wireless communication,
is the number of theoretically received data packets over a period of time, and
is the amount of data actually received over a period of time.
- 3.
Efficiency of data packets
The efficiency and error rate of data packets in this article are similar, referring to the proportion of data packets that are affected by environmental noise, fluctuations in energy management circuit voltage, and other factors during transmission, resulting in signal damage during transmission and generating data that cannot be recognized by users. It can be represented by the following formula:
In the formula, is the efficiency of wireless communication data packets, is the number of all data packets over a period of time, and is the number of data packets that can be recognized by the user over a period of time.
- 4.
Communication timeliness
In general, the transmission power consumption of wireless communication units is high, reaching hundreds of milliamperes. However, the distribution of micro-energy in the environment is random in both time and space, resulting in the inability of the environment energy collected by wireless self-powered sensors to provide real-time power to the wireless communication system. Therefore, supercapacitors/lithium batteries are introduced as energy storage units, and data collection and transmission are carried out when the voltage of the energy storage unit reaches the voltage threshold. If the sending cycle time is too long, it will affect the user’s judgment of the event. Therefore, the communication timeliness index is introduced to evaluate the communication interval time to meet the needs of users. It can be represented by the following equation:
where
is the wireless communication timeliness,
is the user specified wireless data transmission interval, and
is the actual wireless data transmission interval.
3.2.3. Selection of Sensor Indexes
Sensors can convert perceived physical signals into electrical signals, which is the source of signal acquisition. Therefore, it is necessary to ensure the accuracy of the sensor. Due to the susceptibility of sensors to the measurement environment, especially temperature, humidity, and electromagnetic environment, the sensitive units of the sensors are damaged, resulting in a decrease in the static and dynamic characteristics of the sensors. It is well known that the static characteristics of sensors include parameters such as range, sensitivity, and linearity. However, for users, the most important index is measurement accuracy, which can also reflect parameters such as sensor sensitivity and linearity. Therefore, we chose sensor measurement accuracy as a key index for evaluating the health status of sensors. On the other hand, when the conversion unit of the sensor is damaged, its sensing range will also decrease, so the measurement range is also one of the key parameters for sensor health evaluation.
- 1.
Measurement accuracy
Measurement accuracy, as one of the key indexes of sensor performance, determines the implementation of basic functions. It can be represented by the following formula:
In the Formula (12), is the measurement accuracy of the sensor, is the actual value measured by users, and is the value measured by the standard device.
- 2.
Measurement range
The measurement range refers to the difference between the maximum and minimum measurement values that can be measured by the sensor, which can be expressed by the following formula:
In the Formula (13), is the sensing range of the sensor, is the maximum value that the sensor can measure, and is the minimum value that the sensor can perceive.
After the above analysis, the self-powered wireless sensor evaluation index system composed of the target layer, type layer, and factor layer was constructed as shown in
Figure 6. Among them, the target layer is a Level 1 indicator, which is the evaluation result, used to provide the operational status of self-powered wireless sensors. The type is a Level 2 indicator, which is the type of evaluation, including the energy collector indicator, energy management circuit indicator, wireless communication unit indicator, and sensing unit indicator, used to classify and manage various indicators in the factor layer. The factor layer is a specific evaluation indicator used for the direct evaluation of objectives.