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Article

The Cost-Benefits and Risks of Using Raffia Made of Biodegradable Polymers: The Case of Pepper and Tomato Production in Greenhouses

by
Josefa López-Marín
1,*,
Amparo Gálvez
1,
Francisco M. del Amor
1,
Mari Carmen Piñero
1 and
Jose M. Brotons-Martínez
2
1
Department of Crop Production and Agri-Technology, Instituto Murciano de Investigación y Desarrollo Agrario y Medioambiental, 30150 Murcia, Spain
2
Department of Economic and Financial Studies, Miguel Hernández University, Elche, 03202 Alicante, Spain
*
Author to whom correspondence should be addressed.
Horticulturae 2022, 8(2), 133; https://doi.org/10.3390/horticulturae8020133
Submission received: 20 December 2021 / Revised: 28 January 2022 / Accepted: 29 January 2022 / Published: 1 February 2022
(This article belongs to the Special Issue Economics and Management of Fruit and Vegetable Production)

Abstract

:
The use of plastics in agriculture has increased food production and reduced irrigation, pesticides, and pests. However, according to the Food and Agriculture Organization of the United Nations (FAO), “disastrous” use has occurred, as agricultural soils are being contaminated and have begun to threaten food security, peoples’ health, and the environment. One of the most challenging plastic wastes that must be removed from plants, and instead recycled, is the raffia used to tutor crops. This work studied the economic risk of introducing raffia made from a biodegradable polymer in greenhouse pepper and tomato crops. An expert survey was carried out to analyze the evolution of breaks throughout the season of four biodegradable raffias: cellulose, cellulose + kraft paper, compostable biopolymer, and jute-rayon, comparing them with a polypropylene control for two years (2019–2020) in pepper and tomato crops. Fuzzy logic-ordered weighted averages (OWA) were used to treat and aggregate this information. Income, costs, and the risk of biodegradable raffia breakage were studied. The results show that the material that performed the best was the biopolymer in the two crops studied, as it presented a much lower risk of breakage. The breaks in tomatoes were higher than those produced in pepper for each material. For the biopolymer, the internal rates of return (3.49% in tomatoes and 8.14% in peppers) and the recovery period (18.50 and 13.45 years for tomato and pepper crops, respectively) were very similar to those of polypropylene.

1. Introduction

Almost a million tons of polymeric materials are generated, per year, by intensive horticulture, which is causing a large problem [1]. The horticultural production system uses a large number of synthetic materials, such as polyethylene (PE) and polypropylene (PP), which are utilized for tunnels, greenhouses, nets for crop protection and shading, soil mulching, solarization films, films for silage, seedling pots, and ropes and clips to hold plants, among others. This generates large amounts of non-biodegradable plastic waste [2], which is difficult for farmers to manage.
One of the most difficult-to-recycle, or separate from residues, is raffia (non-biodegradable polypropylene threads), which is used to keep the plant straight and to improve the production of the crops and the quality of the fruits. Raffia is a synthetic fiber yarn, obtained by the extrusion of polyolefins (PE and PP) [3].
According to the trellising technique, the plant will be led into a vertical and/or horizontal direction with raffia fiber used to guide wires, structural elements of the greenhouse, or in open air crops. This cultivation technique, among others, is used in important crops, such as tomato and pepper [4,5].
In pepper, two types of tutoring are used: conventional/bundle tutoring, and Dutch pruning trellising, with the latter utilized when Dutch pruning is performed. This type of pruning is not common in Southeastern Spain, given that its elevated cost is not significantly reflected in better pepper sales. Therefore, the present study will focus on horizontal tutoring. Pepper is tutored horizontally with longitudinal threads at a height of about 20–25 cm, joining each of the parallel lines with a transversal thread, so that the plant does not fall sideways [6]. The structure of the threads is tied to iron nails that are about 1.3 m in height, placed at the ends. Five to six rows are tutored in height. Tomatoes use a hook-and-loop trellising system, which consists on holding the stem of the plant with a raffia thread or string (polypropylene or similar), so that one end of the thread is placed on the base of the plant (tied, knotted, or held with clips), and the other end is held to a horizontal mesh of wires placed in the interior of the greenhouse (“grating”), or to a hook [4].
However, the polypropylene threads that are traditionally used for these crops remain in the plants, and their removal is costly, so growers have difficulties in managing the plants and cannot use them for green manure or compost production, as raffia waste remains in the plants.
To mitigate these problems, other types of raffia have appeared, which are made from compostable/biodegradable materials [7], which could ease the composting of plant residues and, therefore, improve the soil conditions while increasing circularity and sustainability in greenhouses. To achieve the objectives of a circular bioeconomy, the good practices of sustainable management and the valorization of agricultural waste are necessary [8].
The biodegradable raffias that have appeared in the past few years have different natures, and we, therefore, obtained jute (from Tiliaceae plants), rattan (from species found in the genus Calamus and Daemonorops), cellulose polymers, and biodegradable polymers (from PLA and thermoplastic starch (TPS)) mixes, etc. [7,9]).
Not all materials have the same benefits and properties as PP, and it is necessary to study what risk the farmer could assume in each of the crops made. In agriculture, the risk is introduced using a discount rate higher than the risk-free rate [10,11]. However, recent studies in agriculture used the decoupled net present value, based on the incorporation, into the study, all the risks inherent to the crop [12]. Therefore, an in-depth analysis of all the existing risks in a crop is required.
In this work, we focus on studying the economic viability of using different types of biodegradable/compostable raffia in greenhouse tomato and pepper crops and the risks that the farmer can expect without suffering losses in each of these crops. The risk of the breakage of the biodegradable raffia and the consequent loss in production is introduced as an additional cost. Therefore, the hypothesis that we put forward in this study is that the use of biodegradable raffia will allow for a positive annualized yield.
Consequently, this work aimed to estimate the risk of the breakage of biodegradable raffia among farmers who use this type of raffia to estimate the percentage of weekly breakages. Different aggregators were proposed to improve the quality of the results obtained. Finally, the annualized yield of the crops with the different materials used, the recovery period, and the current net value were obtained.

2. Materials and Methods

2.1. Materials

The study lasted two years, and data from 10 growers, including five cultivated peppers and five tomatoes, were collected. In all the cases, the greenhouses were Almeria-type (parral), covered with thermal polyethylene. All the peppers were Lamuyo, and the tomatoes were long-life. The planting of tomatoes was performed at weeks 48 and 50, and for sweet peppers, 51 and 1, in the years studied (2018–2020). The original soil type was clay loam soil, with a pH of 7.2 to 7.7 and the electrical conductivity of saturated soil extract was 5.2–5.7 dSm−1. Irrigation was applied based on estimations of the weekly crop evapotranspiration. The plant density was 2.5 plants/m2 and the growing techniques were the usual techniques for greenhouse peppers and tomatoes in Spain.
The experimental design was a randomized complete block with four replications and five types of raffia. The raffia materials utilized were four types of biodegradable materials: cellulose, cellulose + kraft paper, a compostable biopolymer, and jute-rayon, which were compared with the conventional material, polypropylene (Table 1). The pepper plants were tutored by a conventional or bundle system horizontally, with longitudinal threads at a height of about 20–25 cm, joining each of the parallel lines with a transversal thread. Five to six rows were tutored in height. A hook-and-loop trellising system was used for the tomatoes. The stem of the plant was held with a raffia thread at the base of the plant (tied, knotted, or held with clips), and the other end was held to a horizontal mesh of wires placed in the interior of the greenhouse (“grating”).
The air temperature inside the greenhouse was monitored during the growing cycle using a Hobo U12 temperature data logger (Onset, MA, USA) (Table 2).
The tomatoes and sweet peppers were harvested at their optimum collection time, weighed, and then classified as marketable and nonmarketable (sun-affected, tissue rot, etc.). The total (marketable + nonmarketable) fruit was determined and expressed on a per hectare basis [13,14]. Between 10 and 12 harvests were made for tomatoes, and between 8 and 10 for peppers, in all the alternatives analyzed.

2.2. Economic Study

A cost-benefit analysis was carried out to study the risk of using biodegradable raffia [15,16]. The annual crop income was obtained as the average of the two seasons, and as a product of the weekly production by the average weekly price in the last 10 years [17]. Each seasonal production was valued using these average prices to avoid changes in income due to annual fluctuations in prices.
The breakage risk was introduced, as it lowers income, and it was estimated based on the experiences of the farmers in the area. For this, an expert group was asked to provide their opinion on the breaks that occurred when using the different biodegradable raffias. In particular, five farmers were interviewed for each of the four types of biodegradable raffia they had used (cellulose, cellulose + kraft paper, biopolymer, compostable, or jute-rayon) to evaluate the possibilities of breakage during the season. Given that such information inherently carries high doses of subjectivity, fuzzy mathematics introduced by Zadeh [18] was used. Such opinions were described as shown in triangular fuzzy numbers a ˜ = ( α , β , γ ) , where β is the most possible value. However, that value can change from a minimum value ( α ) to a maximum value ( γ ). The experts’ group periodically gave their opinions on the percentage of tomato and pepper raffia breakages throughout the season. The survey was carried out every three weeks (15, 18, 21, 24, and 27, from the plantation) in tomatoes, and every four (18, 22, 26, 30, and 34) in peppers, to obtain the weekly break estimation. The aggregation was carried out in four different ways:
  • The arithmetic mean. Each extreme of the added values were obtained as the average of the corresponding extremes provided by the experts,
    A ˜ 1 = ( 1 n i = 1 n α i , 1 n i = 1 n β i , 1 n i = 1 n γ i )
  • Assigning a confidence level p i * to each expert between 1 and 10. The probability assigned to each expert will be the result of normalizing the opinion of the n experts, p i = p i * / i = 1 n p i * , obtaining the second aggregation,
    A ˜ 2 = ( i = 1 n p i α i , i = 1 n p i β i , i = 1 n p i γ i )
  • Adding the opinions based on the optimism or pessimism level. For this, the ordered weighted average (OWA) [19] was used. An OWA is defined as a mapping of a dimension n, F : R n R that has an associated weighting vector, W, of dimension n, W T = [ w 1 , w 2 , w n ] , such that w j [ 0 , 1 ] and j = 1 n w j = 1 , with
    O W A ( a 1 , a 2 , a n ) = j = 1 n w j b j
    where b j is the jth largest of the a i .
By using OWAs, the third aggregation of the experts’ opinions were obtained,
A ˜ 3 = ( O W A ( α 1 , , α n ) , O W A ( β 1 , , β n ) , O W A ( γ 1 , , γ n ) )
4.
Using ascending ordered weighting averages (AOWA) [20], which are defined as a mapping of dimension n, F : R n R , that has an associated weighting vector, W, of dimension n, W T = [ w 1 , w 2 , w n ] , such that w j [ 0 , 1 ] and j = 1 n w j = 1 , with
A O W A ( a 1 , a 2 , a n ) = j = 1 n w j b j
where b j is the jth smallest of the a i .
By using the AOWAs, we obtained the fourth aggregation of expert opinions (farmers),
A ˜ 4 = ( A O W A ( α 1 , , α n ) , A O W A ( β 1 , , β n ) , A O W A ( γ 1 , , γ n ) )
The OWAs assign the first weight to the expert who provides a higher value, the second weight to the expert who provides the second-highest opinion, etc. The AOWAs carry out this assignment in the opposite manner, assigning the first weight to the lowest value (regardless of the expert who provides it), the second to the second smallest opinion, etc. This process was repeated for each of the five treatments of the two crops. The experts were not always the same, as not everyone had used all the materials.
The mean of the three aggregations allowed the obtainment of the triangular fuzzy number mean value. Next, the uncertainty inherent in said fuzzy number was eliminated by defuzzifying its value using the center of gravity method. Thus, if the added value is A ˜ = ( α * , β * , γ * ) , the corresponding defuzzified value is A = ( α * + 2 β * + γ * ) / 4 .
In this way, an estimation of the accumulated percentage of breakages was obtained for each week the survey was conducted. Each period’s breakage was the difference between two consecutive manifestations. The economic valuation was obtained by multiplying three factors: the percentage of breakages reached; the production, pending harvesting, at the beginning of the period; and the average price during that week. The production, pending harvesting, was obtained as the weekly average of the two years under study. The net income was obtained by reducing the income from the risk calculated in the previous section.
For the analysis of productivity, the following indicators were used: productive efficiency (the quotient between production obtained, minus the calculated risk and the kilograms of raffia used), productivity (the quotient of income reduced by the risk of breakage and the kilograms of raffia consumed), and economic efficiency (the quotient between the net benefit, considering the risk of breakage, as well as the removal costs, the cost of the raffia, and the kilograms of raffia used).
The net present value (NPV) of each alternative in the two crops was obtained by updating the annual net cash flows, F i , corresponding to the initial investment and benefits during N years of useful life assigned to the greenhouse structure [21,22]:
N P V = i = 1 N F i ( 1 + i ) n
Next, the result was annualized ( A V ) to obtain the annual incidence of NPV obtained in (6):
A V = N P V i 1 ( 1 + i ) n
The internal rate of return (IRR) (r) was obtained by equating the NPV to zero:
0 = i = 1 N F i ( 1 + r ) n
Finally, the payback ( P B ) was calculated by dividing the sum of all investments made during the useful life of the greenhouse ( I s ) by the average annual profit ( F ) [21,22]:
P B = 1 F s = 1 N I s
The maximum price of the raffia (PR), so that the business did not suffer a loss, was obtained by dividing the company’s margin by the volume of raffia used (R). The margin was the difference between the income (production, V, multiplied by its price, p) and the costs, not including those of the raffia. Cost were the sum of fixed costs, FC and variable costs, Cr:
P R = V p ( F C + C r V ) R

3. Results and Discussion

3.1. Incomes

Figure 1 shows the evolution of prices during the harvest weeks from mid-April to the end of July. The data corresponds to the average prices in the latest ten years, obtained from the Ministry of Agriculture of the Community of Murcia [17]. As can be observed, in both crops, prices fell rapidly in the first weeks and stabilized later, with a slight rebound at the end of the season. The risk of temporary and permanent price declines has been analyzed in other studies [12], and a fuzzy model has been developed for its evaluation [23].
A cost-benefit study was carried out to analyze the profitability of each crop [24,25,26]. Figure 2 shows the production and the average weekly income of the tests carried out for peppers and tomatoes in 2019 and 2020. The production of each crop shows a large weekly dispersion, although in the annual aggregate, the difference between the two seasons was less than 1% of the average values. This is similar to results seen in other studies, such as Lopez-Marín et al. [5] for sweet peppers, or Lopez-Marin et al., in 2019, for tomatoes [27]. As observed, the income was lower for the similar levels of production at the end of the season, due to the decrease in prices (Figure 1).
Biodegradable raffia is manufactured so that it degrades over a short period [28]. The problem arises when they fracture or break before the end of the season, as the fall of that particular plant, or of nearby plants, can lead to mechanical damage that, in most cases, is irreparable [29]. There are numerous international and local policies, regulations, and strategies that promote the use of biodegradable and compostable materials in agriculture [30,31]. Unfortunately, there are few studies on the damage caused or the risks involved in the breakage of these tutors. Due to the uncertainty brought on by the lack of knowledge about these biodegradable materials, it is crucial to know the risks that farmers can bear when integrating this environmentally sustainable technology into their crops. That is why, in this work, the yields obtained with the conventional raffia material were studied. Thus, starting with the weekly production (Figure 2), the possible losses were obtained according to the point in time in the season in which we were. For example, at week 18, 5499.83 kg of tomatoes were harvested, at week 20, 19,072.03 kg, etc., with a total of 119,730.00 kg. If all the raffia were broken during that week, the loss would have been 115,917.91 kg, which is 96.82% of the average production of the two years (Table 3).
Not all the raffia broke in one week, so the farmer’s survey was carried out. Table 4 and Table 5 show their opinions for each of the treatments in each week under study. Thus, the first column shows the expert number, the second their confidence level (from 1 to 10), and the third to the seventh, the experts’ opinions on the breakages. These views are displayed in triplet form in a way similar to that used in other works [32]. For example, for tomatoes in week 21 during the cellulose treatment, expert 1 considered that the breaks ranged between 4% and 6%, with the largest possible value being 5%.
The opinions shown in Table 4 and Table 5 were added for each crop and treatment, and then the values obtained were defuzzified. The aggregations were obtained from the experts’ opinions using the arithmetic means, probability, OWA, and AOWA for cellulose in tomatoes. These are the accumulated values up to the week indicated.
As can be seen in Table 4, at week 27, in tomatoes, for the cellulose treatment, the opinions of the five experts were {7;11;14}, {9;10;12}, {6;8;10}, {7;11;13}, and {5;5;7}, which indicate the minimum, most possible, and maximum opinions. Thus, for example, for expert one, the most possible opinion was an 11% breakage, although this could range between 7% and 14%. The vector of weights for the OWA was {0.30;0.25;0.20;0.15;0.10}, which is in line with other works, such as [33,34], that use similar vectors. This means that the highest opinion, {7;11;14}, was assigned a weight of 0.30, the second highest opinion, {7;11;13}, was assigned a weight of 0.25, the third highest opinion, {9;10;12}, was assigned a weight of 0.20, etc. The application of Expression (4) allows the obtainment of a triangular fuzzy number (TFN) whose lower ( α ), middle ( β ), and upper ( γ ) extremes were obtained as follows:
α = 7 × 0.3 + 7 × 0.25 + 9 × 0.2 + 6 × 0.15 + 5 × 0.10 = 7.05
β = 11 × 0.3 + 11 × 0.25 + 10 × 0.2 + 8 × 0.15 + 5 × 0.10 = 9.75
γ = 14 × 0.3 + 13 × 0.25 + 12 × 0.2 + 10 × 0.15 + 7 × 0.10 = 12.05 .
The defuzzification consisted of obtaining the crisp number that collected all the information of the mentioned triangular fuzzy number, using the expression A = (7.05 + 2 × 9.75 + 12.05)/4 = 9.65. The results for the other aggregators included the arithmetic mean, where the aggregation, using probabilities and AOWA, were 9.00, 9.06, and 8.35, respectively. The use of different aggregators has been used in various works, such as [35,36]. From these data, a decision can be made to determine the most optimistic or maximum value, the most pessimistic or minimum value, or a conservative value that corresponds to intermediate values in ranking the criteria [34]. In this case, the average of said aggregators has been considered. The final average (week 27) of the four aggregations was 9.02. The percentage of failures of said period was obtained by a simple difference, comparing this percentage of failures with that of the previous period. Thus, in tomatoes, 2.46% of the breaks were concentrated between weeks 22 to 24, and 2.29% between weeks 25 and 27. In spite of this, the risk in kilograms was higher during weeks 19 to 21 at 2052.53 kg, since this percentage of pending kilograms was much higher and, therefore, the risk in Euros for this period was also higher (EUR 903.11).
Figure 3 shows the weekly changes in accumulated breakages, adding the information provided by the experts, using the arithmetic mean, the confidence assigned to each expert, OWAs, and AOWAs (Table 4 and Table 5). The weighting vector for the OWA and AOWA was { 0.30 ; 0.25 ; 0.20 ; 0.15 ; 0.10 } , that is to say, the OWA assignation was 0.30 to the expert who provided the highest percentage, 0.25 to the second, etc. The AOWA assignation was 0.3 to the smallest, 0.25 to the second smallest, etc. The OWA operators (both the OWA and the AWOA) add information, provide values between the minimum and the maximum, and are very useful for representing the attitudinal character of the decision-maker [37]. Some works have unified the concept of probability with the OWA operators [38]. Here, both the OWAs and descending OWAs were considered together with the probability, which was made possible by the evaluation of the breaks that considered both the opinions provided by the experts, and confidence that each of them deserved. Therefore, from the aggregation carried out, it follows that:
  • The breaks are higher in tomatoes than peppers in all the cases. Thus, taking the arithmetic mean (1) in tomatoes and defuzzifying the result, the value of cellulose in the tomato was 9.02, compared to 4.19 in the pepper; the value of cellulose + kraft paper was 7.58, compared to 3.45; the compostable biopolymer value was 4.01, compared to 1.92; and in jute-rayon, the value was 6.63, compared to 2.92. This was similar for the rest of the aggregators and for peppers;
  • In general, the percentage of breakages within each crop was higher in cellulose, followed by cellulose + kraft paper, the compostable biopolymer, and, finally, jute-rayon. However, there are some points that should be noted;
  • The aggregation using OWA or AOWA generated different absolute results, since the OWA was weighted more heavily to the higher results. In AOWA, it is weighted more heavily to the lower results. Therefore, all AOWAs generated a lower aggregate value (breakage percentage);
  • The aggregation with OWA or AOWA generated the same order within each crop. However, the result of cellulose + kraft paper, using OWAs (4.06), was very similar to cellulose, which was 4.44 in peppers. This was due to the opinions of the best-valued experts who offered superior opinions. The aggregation, by both methods, presented very similar results (Figure 3).
  • According to the confidence assigned to each expert (the second column of Table 4 and Table 5), a similarity was observed for peppers with the cellulose (2.98) and jute-rayon (2.99) treatments, even though the arithmetic means differed by 0.70%, because a group of experts was trusted more, thus showing similar results.
In summary, when making aggregations, the arithmetic mean should not be considered as the unique methodology, because some experts may sometimes be more trusted than others, either because they have more knowledge, or because their predictions are usually more accurate. It should be kept in mind that OWAs have been used in a wide variety of problems [39,40], and are especially useful for those occasions in which the opinions of experts are subject to high doses of uncertainty. Therefore, giving more importance to the opinions that present higher values when making decisions is preferred. On the contrary, AOWAs are used for those cases in which it is desirable to give more importance to the lower elements when making a decision. In this way, a more complete representation of the aggregation process has been shown [41], highlighting not only the central values (the arithmetic mean) but also the upper (OWA) and the lower (AOWA) ones, as well as the probability assigned to each expert.
Figure 4 shows the weekly changes of risk in tomato and pepper crops for each treatment. In general, the most significant risks in tomatoes were found between weeks 21 and 24, and decreased at the end of the season. Although the percentage of breaks did not decrease, less volume remained to be collected. In peppers, the risk was much lower, except with cellulose; although an uptick in week 30 was observed, the risk decreased from week 26. It must be taken into account that the tutoring methods analyzed in this study were the hook-and-loop trellising system for the tomato, and the conventional or bundle method for the pepper. In the case of using Dutch pruning in pepper, the Dutch pruning trellising would have been used [6], which is a tutoring technique that is similar to that of the tomato. Therefore, the damage and losses in peppers using this other system would be different from those obtained in our study, although the results may have been similar to tomatoes. The results obtained led us to observe a greater risk in the vertical system than in the horizontal one, and these results can be extrapolated to other crops where this type of system is also utilized, such as for aubergines (eggplants) and cucumbers.
Table 6 summarizes the production before and after, considering the risk of breakage in tomatoes and peppers. The risk of breakage was obtained by adding the information provided by the experts using the aggregators (1) to (5) and multiplying said value, once defuzzified, by the pending production (Table 3). Table 6 shows the total production and the total risk of breakage in kilos. The net production was obtained by reducing the production by the risk of breakage. The risk, in Euros, was the result of multiplying the risk of breakage by the average sale price. The risk of breakage was higher in cellulose, with this biopolymer presenting a lower risk, both in tomatoes and peppers. A previous study also showed that this polymer, made from biodegradable/compostable material [42], had an excellent duration without appreciating breakage.

3.2. Costs

Table 7 shows the summary of costs for tomatoes and peppers, except for the raffia itself, which is shown in detail in Table 8. The costs were the average of the two seasons. They were classified into overheads and annual costs [43,44]. For the former, the amortization costs were linear, considering a useful life of 25 years for the greenhouse structure; ten years for the drip irrigation installation, and three years for the plastic cover. The annual costs were separated into variable costs and fixed costs. Variable costs included harvesting costs, which were considered as EUR 0.029 kg−1 for tomatoes and EUR 0.056 kg−1 for peppers. For fix costs, labor costs were included at EUR 5.71 h−1, with a social security cost of 35.63%, a machinery cost of EUR 36 h−1, and the water cost of EUR 0.23 m−3. The water cost was the same as the cost in the study by Lopez-Marín et al. [16]. On their part, García-García [45] used a cost of EUR 0.23 m−3. In any case, despite these similarities, it must be kept in mind that the cost of water differs significantly from one area to another [46] and can reach values of EUR 0.26 m−3 [47]. It should also be kept in mind that this cost is linked to the cost of energy in some areas, since it is necessary to raise the water from the river valley to higher areas. These costs do not include the removal costs of the non-biodegradable raffia or those of the raffia shown in Table 7.
Table 8 shows the cost of the raffia for each of the treatments. The need of 100,000 and 120,000 m of raffia were estimated for peppers and tomatoes, respectively. In tomatoes, polypropylene costs were 3.03% of the profit, and the biodegradable materials ranged from 13.09% for jute-rayon to 49.83% for cellulose. The costs for peppers were somewhat lower; for polypropylene, it was 2.15% of the profit, and for the biodegradable materials, the cost ranged from 19.57% for cellulose, to 7.43% for the compostable biopolymer. Table 9 summarizes the income, previous costs, raffia costs, and final benefit for each treatment in tomatoes and peppers. For polypropylene, removal costs were also included.

3.3. Productivity Indicators

Table 10 shows the raffia productivity indices. These indicators are similar to those used in other studies for other elements, such as water [16,48]. The jute-rayon treatment had the highest consumption, in kilograms, in both tomatoes and peppers. However, all of them were higher than the conventional one, with 150 kg ha−1 used, where the latter was the one that presented higher rates in the two crops. The maximum cost that the raffia could raise was calculated so that the business did not enter into losses. In tomatoes, the break-even point was much higher, as it presented a lower consumption, with cellulose being the one that allowed a higher price. As can be observed, the break-even point of raffia was much higher than the current market values in all treatments, so its price variations, even affecting the profitability of the business, would not force it to enter into losses. The break-even point was also high in peppers, ranging from 45.97 for jute-rayon to 101.79 for polypropylene.
The highest values were reached in polypropylene regarding production efficiency, productivity, and economic efficiency. On its part, within the biodegradable polymers, cellulose presented the best indices of productive efficiency and productivity. Concerning economic efficiency, the compostable biopolymer presented the highest value within the biodegradable materials. Jute-rayon had the worst indices because the risk of breakage was considered, reducing actual production and, consequently, reducing production efficiency. It also reduced income and, therefore, affected productivity, and, finally, profit was reduced, which affected economic efficiency.
Table 11 shows the net present value (NPV) and annualized value for tomatoes and peppers for a discount rate of 5%, obtained according to expressions (6) and (7), respectively. The risk-free discount rate in Spain was obtained from the 10-year state bond quote [49], which stands at 0.41%. Regarding the risk premium, 4.59% was considered somewhat lower than that assumed by Fernández et al. [10], which indicated a range between 5.0 and 5.5%, and was slightly lower than the 5.25% considered by Lopez-Marín et al. [42], due to the decrease in interest rates produced in the Eurozone. The highest values were achieved by peppers, where all the treatments were positive, in line with the research by Lopez-Marín et al. [14], who concluded that the use of liming allowed the obtainment of a positive yield. On the contrary, all the treatments showed negative results for a 5% discount rate, except for the control treatment in tomatoes. Similarly, Lopez-Marín et al. [27] obtained a probability for results of 86% for the Cayetano variety, and 74% for the Pompeo variety (in the absence of cover). The pepper’s internal rate of return (IRR) (8) oscillated between 8.83% in the control and 5.86% with cellulose, whereas in tomatoes, the control offered an IRR of 5.88%, while the rest were less than 5% (as expected, because they have an NPV < 0). Still, it should be pointed out that in cellulose, the IRR was negative, and this was because, within the useful life of the greenhouse (25 years), the investment was not recovered or was found at zero cost. The payback period was 30.10 years for cellulose, much higher than the rest, ranging between 15.63 and 20.12 years because of the percentage of breakages that significantly reduced the net operating income. In peppers, the payback period (PB) (9) was between 12.87 (control) and 15.65 (cellulose).
Figure 5 shows the maximum percentage of breakages that a farm can withstand to continue obtaining profit, according to expression (10). The percentages were lower in the tomato, as they presented a lower income. In addition, the percentages were very similar for all treatments, as the cost of raffia was very low compared to the total benefits. In peppers, the benefits were higher, as it allowed a higher percentage of breakages, and the costs of the raffia were higher in the cellulose treatment, which is why it allowed a lower percentage of breakages than the rest of the treatments. The harvesting cost considered was EUR 0.029 kg−1 for tomatoes and EUR 0.056 kg−1 for peppers. In other studies, the break-even point of other elements, such as water, was also obtained [50]. However, given the large amount used, its break-even point was much closer to the market price than in the case of raffia.

4. Conclusions

Current horticultural production systems use many synthetic materials, such as polyethylene. An example of this is raffia, whose removal is extremely difficult, which is why the present study analyzed the economic implications of its replacement with biodegradable polymers. The main conclusions obtained are the following:
  • It is of particular importance to determine the final percentage of plantation breakages, and the date of their breakage, since the earliest breakages generated a more significant loss than those that occurred at the end of the season;
  • The breaks were higher in tomatoes than in peppers, with the compostable biopolymer being the treatment that showed lower breaks in both cases. On the contrary, cellulose was the one that presented a higher percentage of breakages in both crops;
  • The economic risk of breakage was higher in tomatoes than peppers with cellulose, followed by cellulose + kraft paper. The most significant risk was concentrated in the central weeks of harvesting, so the strategies must be aimed not only at reducing breakages, but also at increasing the temporary duration of the materials;
  • The incorporation of biodegradable raffia reduced the profit of the farms since its price was higher, and they presented the risk of breakage, although there was no cost associated to the removal of the raffia. Cellulose was the most affected material, with the compostable biopolymer having a more favorable behavior than the control;
  • Productivity indicators were affected by lower profits. In spite of this, the IRR was negative for cellulose in tomatoes, as the lower benefits did not allow the initial investment to be recovered until 30.10 years.

Author Contributions

Conceptualization, J.L.-M., A.G. and J.M.B.-M.; methodology, J.L.-M. and J.M.B.-M.; software, J.M.B.-M.; validation, J.L.-M., F.M.d.A. and J.M.B.-M.; formal analysis, J.M.B.-M.; investigation J.L.-M., A.G. and J.M.B.-M.; resources, J.L.-M., and writing—original draft preparation, J.L.-M. and J.M.B.-M.; writing—review and editing, J.L.-M. and J.M.B.-M.; supervision F.M.d.A., M.C.P. and J.M.B.-M.; project administration, J.L.-M. and J.M.B.-M.; funding acquisition F.M.d.A. and J.L.-M. All authors have read and agreed to the published version of the manuscript.

Funding

This work was founded by the European Regional Development Fund (ERDF) 80%–Region de Murcia (FEDER 1420-30).

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

Data is contained within the article.

Conflicts of Interest

The authors declare no conflict of interest and the funders had no role in the design of the study; in the collection, analyses, or interpretation of data; in the writing of the manuscript, or in the decision to publish the results.

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Figure 1. Prices (weekly mean price ± standard error).
Figure 1. Prices (weekly mean price ± standard error).
Horticulturae 08 00133 g001
Figure 2. Production and income per hectare of pepper and tomato during the 2019 and 2020 seasons (average ± standard error).
Figure 2. Production and income per hectare of pepper and tomato during the 2019 and 2020 seasons (average ± standard error).
Horticulturae 08 00133 g002
Figure 3. Changes in the percentage of breakages accumulated in tomatoes (T) and peppers (P) in the treatments with cellulose ©, cellulose + kraft Paper (CP), compostable biopolymer (CB), and jute-rayon (J), using, as aggregates, the arithmetic means, probability (P), ordered weighted average (OWA), and ascending ordered weighted average (AOWA).
Figure 3. Changes in the percentage of breakages accumulated in tomatoes (T) and peppers (P) in the treatments with cellulose ©, cellulose + kraft Paper (CP), compostable biopolymer (CB), and jute-rayon (J), using, as aggregates, the arithmetic means, probability (P), ordered weighted average (OWA), and ascending ordered weighted average (AOWA).
Horticulturae 08 00133 g003
Figure 4. Tomato and pepper weekly risk for polypropylene (P), cellulose (C), cellulose + kraft paper (CP), compostable biopolymer (CB), and jute-rayon (J).
Figure 4. Tomato and pepper weekly risk for polypropylene (P), cellulose (C), cellulose + kraft paper (CP), compostable biopolymer (CB), and jute-rayon (J).
Horticulturae 08 00133 g004
Figure 5. Maximum breakage percentage by treatment and culture for polypropylene (P), cellulose (C), cellulose + kraft paper (CP), compostable biopolymer (CB), and jute-rayon (J).
Figure 5. Maximum breakage percentage by treatment and culture for polypropylene (P), cellulose (C), cellulose + kraft paper (CP), compostable biopolymer (CB), and jute-rayon (J).
Horticulturae 08 00133 g005
Table 1. Raffias utilized and tensile strength at break.
Table 1. Raffias utilized and tensile strength at break.
Tensile Strength at Break (kg)
TomatoPepper
Polypropylene4747
Cellulose3520
Cellulose + kraft paper2020
Compostable biopolymer3527
Jute-rayon2828
Table 2. Average air temperatures (°C) in the five greenhouses (G1 to G5).
Table 2. Average air temperatures (°C) in the five greenhouses (G1 to G5).
TomatoPepper
G130.129.5
G229.028.5
G328.529.1
G429.228.3
G528.127.5
Table 3. Weekly harvest and pending production, on average (2019–2020), of tomatoes and peppers.
Table 3. Weekly harvest and pending production, on average (2019–2020), of tomatoes and peppers.
Tomatoes Peppers
WeekHarvest (kg) Pending Production (kg)Pending Production (%)WeekHarvest (kg) Pending Production (kg)Pending Production (%)
173812.09119,730.00100.001815,780.00117,065.44100.00
185499.83115,917.9196.822122,625.00101,285.4486.52
2019,072.03110,418.0892.22248431.0078,660.4467.19
216793.4091,346.0576.29259258.3370,229.4459.99
2212,612.2784,552.6570.622828,044.4660,971.1052.08
2322,465.3271,940.3860.093110,244.3232,926.6528.13
247471.1149,475.0641.323215,483.3322,682.3319.38
2513,066.2542,003.9535.08334820.007199.006.15
2612,018.9028,937.6924.17342379.002379.002.03
2712,290.9516,918.8014.13Total117,065.44
284627.844627.843.87
Total119,730.00
Table 4. Experts’ opinions on the percentage of raffia breakage in tomatoes for each week, and the level of confidence of each expert. The opinion is expressed in triplets ( α , β , γ ) , where α , β , and γ , represent the lowest value, the most possible value, and the highest expected value, respectively.
Table 4. Experts’ opinions on the percentage of raffia breakage in tomatoes for each week, and the level of confidence of each expert. The opinion is expressed in triplets ( α , β , γ ) , where α , β , and γ , represent the lowest value, the most possible value, and the highest expected value, respectively.
Cellulose
ExpertConfidence1518212427
17{0;1;1}{0;3;4}{4;5;6}{6;8;9}{7;11;14}
24{0;0;1}{1;1;2}{2;3;5}{5;7;9}{9;10;12}
33{0;0;0}{1;2;3}{3;3;4}{4;6;8}{6;8;10}
48{0;2;3}{0;3;3}{4;6;6}{6;7;11}{7;11;13}
57{0;1;2}{1;2;3}{3;4;5}{4;5;6}{5;5;7}
Cellulose + Kraft Paper
ExpertConfidence1518212427
14{0;0;1}{0;1;1}{2;3;4}{6;7;8}{7;8;11}
210{0;0;1}{0;0;2}{1;1;3}{3;4;6}{6;7;8}
39{0;1;1}{1;2;3}{2;3;4}{4;4;5}{4;6;7}
45{0;0;1}{0;1;3}{2;2;3}{3;5;6}{7;8;10}
53{0;0;2}{1;1;2}{1;2;3}{6;7;9}{7;9;11}
Compostable Biopolymer
ExpertConfidence1518212427
19{0;0;0}{0;0;1}{1;1;2}{2;2;4}{2;3;5}
25{0;0;1}{0;0;1}{0;0;1}{0;1;1}{4;5;7}
310{0;0;0}{1;1;1}{1;1;2}{2;2;3}{2;3;3}
47{0;0;1}{0;1;1}{1;2;3}{2;4;4}{2;3;4}
58{0;0;1}{1;1;2}{1;2;4}{3;5;7}{4;6;8}
Jute-Rayon
ExpertConfidence1518212427
110{0;0;1}{0;1;1}{0;1;1}{4;5;8}{7;8;10}
26{0;0;1}{0;0;1}{1;1;3}{1;3;5}{3;4;5}
39{0;1;2}{1;2;2}{1;3;4}{4;5;5}{6;7;7}
45{0;0;1}{1;3;4}{1;3;4}{3;5;7}{4;6;8}
53{1;1;2}{1;2;2}{3;4;7}{4;6;8}{7;8;9} 1
1 The polypropylene data is not presented due to it having 0% breakage in the surveys carried out.
Table 5. Experts’ opinions on the percentage of breakage in the raffia in peppers for each week, and the level of confidence of each expert. The opinion is expressed in triplets ( α , β , γ ) , where α , β , and γ represent the lowest value, the most possible value, and the highest expected value, respectively.
Table 5. Experts’ opinions on the percentage of breakage in the raffia in peppers for each week, and the level of confidence of each expert. The opinion is expressed in triplets ( α , β , γ ) , where α , β , and γ represent the lowest value, the most possible value, and the highest expected value, respectively.
Cellulose
ExpertConfidence1822263034
18{0;0;1}{0;1;1}{1;1;1}{2;2;3}{2;5;8}
27{0;0;1}{0;1;2}{1;1;2}{1;2;4}{1;3;7}
39{0;0;1}{0;1;2}{0;1;2}{1;2;5}{2;3;5}
45{0;0;1}{0;0;1}{1;2;3}{2;4;6}{2;5;6}
57{0;0;1}{0;1;2}{0;1;4}{1;4;7}{2;4;9}
Cellulose + Kraft Paper
ExpertConfidence1822263034
13{0;0;1}{0;1;3}{1;2;4}{1;4;6}{1;5;8}
29{0;0;0}{0;0;2}{1;1;2}{1;2;4}{1;2;5}
33{0;1;1}{0;1;1}{2;2;3}{2;3;5}{3;5;8}
46{0;0;1}{0;2;3}{1;2;4}{1;2;4}{2;3;7}
510{0;0;1}{0;0;1}{0;1;1}{0;1;2}{2;1;3}
Compostable Biopolymer
ExpertConfidence1822263034
19{0;0;1}{0;0;1}{0;0;1}{0;1;2}{1;2;4}
210{0;0;1}{0;1;2}{1;1;3}{1;2;4}{2;2;5}
39{0;0;0}{0;0;1}{0;0;1}{0;1;2}{1;1;2}
47{0;0;1}{0;0;1}{0;1;2}{0;1;2}{1;1;4}
55{0;0;1}{0;1;1}{0;1;2}{0;1;2}{0;2;2}
Jute-Rayon
ExpertConfidence1822263034
18{0;0;1}{0;1;2}{1;1;3}{1;1;4}{1;2;5}
210{0;1;2}{1;1;2}{2;2;2}{2;2;5}{2;3;6}
39{0;0;0}{0;1;2}{0;1;5}{1;2;6}{1;4;7}
47{0;0;1}{0;1;1}{1;1;2}{1;1;2}{1;1;3}
56{0;0;1}{0;0;1}{0;1;2}{1;2;3}{2;3;4} 1
1 The polypropylene data is not presented due to it having 0% breakage in the surveys carried out.
Table 6. Risk in volume (kg), risk (EUR), and net profit in tomatoes and peppers.
Table 6. Risk in volume (kg), risk (EUR), and net profit in tomatoes and peppers.
TomatoPolypropyleneCelluloseCellulose + Kraft Paper Compostable Biopolymer Jute-Rayon
Breakages (%)0.009.027.584.016.63
Production (kg)119,730119,730119,730119,730119,730
Risk of breakage (kg)06029430823714055
Net production (kg)119,730113,701115,422117,359115,675
Risk (EUR)03314234912812288
PepperPolypropyleneCelluloseCellulose + Kraft PaperCompostable BiopolymerJute-Rayon
Breakages (%)0.004.193.451.922.92
Production (kg)117,065117,065117,065117,065117,065
Risk of breakage (kg)0213018239791662
Net production (kg)117,065114,936115,242116,086115,404
Risk (EUR)01070931514879
Table 7. Overhead costs and annual costs 1 per hectare (EUR).
Table 7. Overhead costs and annual costs 1 per hectare (EUR).
ConceptTomatoPepper
1. Overhead costs64226422
1.1. Greenhouse installation34623462
1.2. Drip irrigation460460
1.3. Plastic cover25002500
2. Annual costs44,91840,881
2.1. Annual fixed costs40,27132,065
2.1.1. Non-harvesting labor (crop preparation, rest of labor, social security) 15,7879013
2.1.2. Seeds + trays54505925
2.1.3. Treatments (fertilizers, phytosanitary, soil disinfection)14,18512,404
2.1.4. Water20001722
2.1.5. Energy5050
2.1.6. Supplies400350
2.1.7. Additional whitewash260260
2.1.8. Machinery14981700
2.1.9. Administrative costs150150
2.1.10. Taxes491491
2.2. Annual variable costs (harvesting labor cost and social security)46478816
Total51,34047,303
1 Average of Two Seasons.
Table 8. Cost of raffia in tomato and pepper cultivation.
Table 8. Cost of raffia in tomato and pepper cultivation.
TomatoTensile Strength at Break (kg)m·kg−1kg ha−1Price
(EUR kg−1)
Cost
(EUR ha−1)
Removal Cost
(EUR ha−1)
Polypropylene47800150.02.14321.0720
Cellulose35600200.013.312662.0No
Cellulose + kraft paper 20550218.25.551210.9No
Compostable biopolymer 35550218.26.21352.7No
Jute-rayon28345347.831043.5No
Pepper
Polypropylene478001252.14267.5600
Cellulose20700142.914.042005.1No
Cellulose + kraft paper 20550181.85.551009.1No
Compostable biopolymer27700142.96.2885.7No
Jute-rayon28345289.93869.6No
Table 9. Summary of income, previous costs, raffia costs, and final benefit for each treatment in tomatoes and peppers.
Table 9. Summary of income, previous costs, raffia costs, and final benefit for each treatment in tomatoes and peppers.
TomatoesPolypropyleneCelluloseCellulose + Kraft Paper Compostable BiopolymerJute-Rayon
Income (without risk)62,642.6862,642.6862,642.6862,642.6862,642.68
Breakage risk (EUR)0.003313.772348.971280.562288.35
Net income62,642.6859,328.9160,293.7161,362.1260,354.34
Costs without raffia51,34051,34051,34051,34051,340
Raffia removal costs720.00
Raffia acquisition costs321.002662.001210.911352.731043.48
Total costs52,381.3254,002.3252,551.2352,693.0452,383.80
Benefit10,261.365326.597742.488669.087970.54
PeppersPolypropyleneCelluloseCellulose + Kraft PaperCompostable BiopolymerJute-Rayon
Income (without risk)60,626.8160,626.8160,626.8160,626.8160,626.81
Breakage risk (EUR)03314234912812288
Net income60,62757,31358,27859,34658,338
Costs without raffia47,30347,30347,30347,30347,303
Raffia removal costs600.000.000.000.000.00
Raffia acquisition costs267.502005.141009.09885.71869.57
Total costs48,170.9449,308.5848,312.5348,189.1548,173.00
Benefit12,455.8710,248.1811,383.1911,923.3111,574.79
Table 10. Indexes of raffia productivity.
Table 10. Indexes of raffia productivity.
TomatoesPolypropyleneCelluloseCellulose+ Kraft Paper Compostable Biopolymer Jute-Rayon
Kg raffia ha−1150.00200.00218.18218.18347.83
Productive efficiency798.20567.87529.02537.89332.57
Productivity (EUR kg−1) 417.62296.29276.35281.24173.52
Economic efficiency (EUR kg−1)84.0838.0346.2650.5029.67
Break-even point of the raffia (EUR kg−1)86.2251.3451.8156.7032.67
PeppersPolypropyleneCelluloseCellulose+ Kraft PaperCompostable BiopolymerJute-Rayon
Kg raffia ha−1125.00142.86181.82142.86289.86
Productive efficiency936.52804.55633.83812.60398.14
Productivity (EUR kg−1) 485.01424.39333.45424.39209.16
Economic efficiency (EUR kg−1)99.6571.7462.6183.4639.93
Break-even point of the raffia (EUR kg−1)101.7993.2673.2893.2645.97
Table 11. Obtaining the net present value (NPV), annualized value, internal rate of return (IRR), and payback period (PB) for tomatoes and peppers by treatment.
Table 11. Obtaining the net present value (NPV), annualized value, internal rate of return (IRR), and payback period (PB) for tomatoes and peppers by treatment.
TomatoPolypropyleneCelluloseCellulose + Kraft Paper Compostable BiopolymerJute-Rayon
NPV8580.75−60,969.62−26,920.25−13,860.87−23,705.99
Annualized value608.83−4325.94−1910.06−983.46−1682.00
IRR0.0588−0.03420.01940.03490.0233
PB15.6330.1020.7118.5020.12
PepperPolypropyleneCellulosecellulose + Kraft PaperCompostable BiopolymerJute-Rayon
NPV 39,509.998395.0124,391.7232,004.1627,092.16
Annualized value 2803.33595.651730.652270.771922.26
IRR 0.08830.05860.07430.08140.0769
PB 12.8715.6514.0913.4513.85
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López-Marín, J.; Gálvez, A.; del Amor, F.M.; Piñero, M.C.; Brotons-Martínez, J.M. The Cost-Benefits and Risks of Using Raffia Made of Biodegradable Polymers: The Case of Pepper and Tomato Production in Greenhouses. Horticulturae 2022, 8, 133. https://doi.org/10.3390/horticulturae8020133

AMA Style

López-Marín J, Gálvez A, del Amor FM, Piñero MC, Brotons-Martínez JM. The Cost-Benefits and Risks of Using Raffia Made of Biodegradable Polymers: The Case of Pepper and Tomato Production in Greenhouses. Horticulturae. 2022; 8(2):133. https://doi.org/10.3390/horticulturae8020133

Chicago/Turabian Style

López-Marín, Josefa, Amparo Gálvez, Francisco M. del Amor, Mari Carmen Piñero, and Jose M. Brotons-Martínez. 2022. "The Cost-Benefits and Risks of Using Raffia Made of Biodegradable Polymers: The Case of Pepper and Tomato Production in Greenhouses" Horticulturae 8, no. 2: 133. https://doi.org/10.3390/horticulturae8020133

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