1. Introduction
In nature, talc is commonly associated with different minerals such as carbonates (serpentine shear zones), silicates, and sulfides [
1,
2,
3,
4,
5,
6,
7]. Talc has a different chemical composition and crystal morphology based on the origin, which may impact its mineral specifications and features (whiteness, particle shape, oil absorption, and amphiphilic specification) [
2]. According to these precise features, talc has specific properties (platy, softness, hydrophobicity, organophilicity, and inertness), which can provide different functions in many varied applications (
Table 1). Talc has high chemical stability, high surface affinity, and heat resistance compared to other silicate minerals [
8]. Talc world production is documented and shown in the graph (
Figure 1).
Table 1.
Common talc applications.
Table 1.
Common talc applications.
Industry | Applications and Utilization of Talc | Ref. |
---|
Ceramics | | [5,6,8,9,10,11,12,13] |
Cosmetics | | [4,6,8,11,13,14] |
Color and Paint | | [5,6,10,11,12,13] |
Paper | The high purity is used as pitch control, while the medium purity is used as paper fillers and for coating pigment. Other uses are for producing non-combustible wallpapers, paper window curtains, etc.
| [5,6,8,9,10,11,13,14,15] |
Plastic | The medium purity is used for plastics reinforcement. It is also used as a filler material, extender, and structural immobilizer.
| [5,6,8,9,12,13,15] |
Roofing | | [5,12,15] |
Rubbers | The high purity of talc is used as reinforcing filler in rubber. The medium purity of talc is used in dusting compounds for rubber. It is also used as a viscosity reducer in rubber, making it pliable and less liable to crack
| [4,6,9] |
Others | Used as a filler in the coating, animal feeds, fertilizers, polymers, detergents, composites, etc. Talc is utilized as an additive, inert carrier, as an antistick agent (e.g., in chewing gums), or as an anticaking agent and in food packaging applications. Talc is used as a pitch adsorber because of its hydrophobic properties and a pitch control agent. It decreases material cost and develops stiffness and durability in composites (e.g., wood composites, natural fiber plastic composites). The coarse grayish-green high talc rock is used in soapstone or steatite. Talc is used as an adsorbent, filtering agent, and adsorbent for pharmaceuticals in column chromatography and as a glidant in pharmaceutical products. Used as the surface of lab countertops due to its resistance to heat, electricity, and acids. Used as a lubricant due to its low shear strength. It is mostly used as a tailor’s chalk, French chalk, and chalk for welding and metalworking. It is utilized as a pleurodesis agent to prevent revolving pleural effusion or pneumothorax. Talc imparts whiteness and enhances thermal expansion to resist crazing in low-fire artware bodies. Talc has a limited application to flux the body and therefore develop strength and vitrification in stoneware. It acts as a matting agent in high temperatures for earthenware glazes. Talc is used as a foundry facing and being fireproof
| [4,5,6,8,9,10,11,13,14,16,17,18] |
Talc with a theoretical chemical composition, Mg
3Si
4O
10 (OH)
2, is the softest mineral on Earth, mainly attributed to its chemical structure. The magnesium-based octahedral layer is in between silica rings through shared oxygen atoms. This exposes oxide surfaces that make talc only held together by weak van der Waals forces. Furthermore, these oxide surfaces make talc naturally hydrophobic. When hydrolyzed in water, the magnesia edges will show some hydrophilicity [
9]. Talc has two faces: the hydrophobic basal surface and the hydrophilic edge surface [
20]. The majority, around 90% of its total surface area, is a basal surface that accounts for the natural hydrophobicity or floatability of talc [
5,
6,
7]. Ergo, preventing talc (as a typical gangue for sulfide ores) from being recovered to the flotation concentrate was the primary focus of the earlier studies.
As mentioned, valuable sulfide minerals such as chalcopyrite are commonly intergrown with gangue minerals such as talc [
1,
2]. This is generally the challenge in the selective flotation of such minerals. In other words, the talc separation from other valuable sulfide minerals can be difficult since talc has good natural floatability. The existence of talc in the sulfide flotation concentration as a MgO-containing gangue can cause problems in the downstream metallurgical processes [
8,
9,
19,
20]. In detail, talc has several negative effects on furnace operation in pyro-metallurgical processes to extract various metals, especially from sulfide minerals. In the smelters, MgO can change the properties of the primary slag and reduce the strengths of the sinter and pellets. The primary slag with high MgO being sticky, and the softening-melting properties of the burden in the blast furnace becoming deteriorated. In other words, increasing talc/MgO in the feed of smelters can increase liquidus temperature and slag viscosity, which requires operating the furnace at higher temperatures, thus shortening the campaign life of the furnace. To avoid these negative effects, talc content has to be significantly reduced in the ore concentrate from mineral processing plants as the feed to smelters [
2,
9,
10,
21].
These problems result in a cost increase and recovery reduction of subsequent smelting operations [
9,
22]. Thus, it is of great interest to remove talc beforehand from the processing plant concentrate. Different kinds of depressants have been reported to inhibit talc floatability, and polysaccharides are commonly used. However, these are expensive and can cost relatively more than other reagents used in the flotation. Although these depressants are able to depress talc, they have poor selectivity. For example, Beattie et al. reported that CMC, as a talc depressant, depressed not only talc but also chalcopyrite [
23]. Such depressants also impair the flotation performance of other valuable minerals [
24]. Some investigations have found that using ultrasonic treatment can further improve the depression of talc. It was shown that it had improved the flotation performance, specifically in terms of flotation rate, overall recovery, and selectivity of sulfides [
24,
25].
All these issues indicated that it would be worthwhile to conduct a comprehensive review that analyzes the various conditions of talc flotation. The purpose of this work is to highlight and classify the investigations that were conducted on talc flotation, defining sub-areas of studies, and highlighting the areas that require further exploration for better understanding and optimizing of talc flotation. To the best of our knowledge, this is the first review to offer an in-depth analysis and critique of talc flotation studies, including experimental works and detailed analysis procedures suggested in the literature. The literature analysis showed that while talc depression through flotation is extensively studied, insufficient attention is paid to its flotation kinetics and application of column flotation. It is also highlighted that the literature available on the talc column flotation is rare. The lack of fundamental understanding of pretreatment on the flotation efficiency is discussed, which is essential for the separation process.
4. Summary
Talc is a common gangue phase in sulfide ores and remains a challenge in the beneficiation of target commodities from concentration techniques such as froth flotation and pyrometallurgical processes due to the presence of MgO in the latter. Besides being a gangue phase, there is an increasing demand for talc due to its specific properties such as thermal and chemical stability, which find extensive application in cosmetics, papermaking, paint, etc. Based on its natural hydrophobicity, talc remains a challenge in froth flotation, besides its proven versatility in mineral separation.
Due to its chemical composition and structure, talc is a naturally hydrophobic mineral. However, talc is composed of two different surfaces, the basal surface, and the edge, with different surface properties, the former being the majority (approximately 90%) hydrophobic surface, and the latter being the minority (approximately 10%) hydrophilic surface. In determining the level of talc hydrophobicity, the ratio is often the basis. Zeta potential measurements of talc showed that it is charged negatively at pH 2–12 and its IEP is at pH 2–3. The talc flotation showed that the IEP had little to no change when reagents such as depressants were added to the pulp, although the talc’s potential decreased at certain pH due to shifting the slips surface double layer towards the outside. Talc’s contact angle also showed that its floatability did not vary and remained high even though pH was changed until depressants (e.g., dextrin, guar gum, CMC) were added to the process. Impurities in talc can also decrease the talc contact angle. Although both inorganic and organic depressants have been reported in the literature, the latter seems to be gaining popularity. Given the possible influence of cations and the relatively hazardous nature of inorganic surfactants, using organic depressants is expected to grow. In some cases, using mixtures (inorganic and organic) is reported to improve selectivity, thus offering another potential solution. Considering nonionic polymers (such as starch, dextrin, guar gums) will be commonly opposed to ionic ones (such as CMC) due to their sensitivity to ions present in processed water due to the increased recycling of water.
Due to its natural hydrophobicity, the rejection of talc in the flotation process is challenging. In the collectorless flotation of talc, MIBC has shown to be the most suitable frother that can be used since it had the least frother adsorption capacity and could obtain high recovery. Typical talc depressants are CMC, guar gum, dextrin, etc. The ionic strength and pH of the solution also have some effects on the depressant effectivity. Molecular weight, degree of substitution, and concentration of depressants are some of the factors that affect the depressant performance in the talc flotation. In addition, different ions, including Ca2+, Mg2+, K+, Al3+, CO32-, H+, OH−, Cr3+ and Fe3+ influence talc flotation. The ions’ presence has a desirable influence on talc depression. Di and trivalent cations, in comparison with monovalent cations, have higher talc depression effects. It is undeniable however that all these depressants, even with the presence of different ions, do not seem to depress talc in mixed mineral flotation selectively, and so investigating for new and selective talc depressant is still of great interest. Pre-treatment of talc using ultrasound has also increased the talc recovery (~15%) and could be a promising method on an industrial scale. The poor selectivity and efficiency of depressants point to the lack of full understanding of the flotation and depression behaviors of talc and associated sulfide minerals. As such, there is a need for fundamental studies on the froth stability, surface properties, and their alteration by using more advanced and sensitive techniques such as TOF-SIMS.
Due to the existing limitation in surface modification methods, such as using surfactants (depressants), which have poor selectivity and non-uniformity, other techniques were suggested in the literature. Thermal treatment is shown to decrease the wettability of talc from 68.87° to 55.34°, which should also decrease the degree of hydrophobicity. Considering the siloxane structure is mainly composed of talc (001), and pyrophyllite (001) surfaces (basal surface) are mainly hydrophobic. The edge surface due to the broken bonds is hydrophilic on a microscopic scale. Thus any process that can alter the siloxane structure should reduce the hydrophobicity of talc. Pre-treatment of talc using ultrasound has been reported and decreased the talc recovery by 15 %. The well-reported hydrophobicity of talc is also further enhanced by the associated, very poor dispersion. This poor dispersion is detrimental to flotation due to the formation of flocs which may entrain and/or entrap valuable mineral phases, ultimately leading to poor separation performance. For improved dispersion, the application of hydrodynamic cavitation (nanobubbles) can be explored since the depressants-particle contact is very poor due to the tendency of talc to form flocs. These pretreatment techniques may have great potential in surface modification for talc and even other clay minerals.
Although much of the literature on the flotation of talc reports on the treatment of talc as a gangue phase and is set to report to tailings. With the growing number of waste valorization projects, the recovery of talc should also be considered in initial flowsheet development, considering the growing need for talc and also the challenges associated with talc in waste streams, such as poor water recovery in high talc-containing effluent. The discussion should also focus on the recovery of talc instead of its rejection for better resource utilization and reduced environmental impacts.