Assessment of Industry 4.0 for Modern Manufacturing Ecosystem: A Systematic Survey of Surveys
Abstract
:1. Introduction
- Investigate the influence in existing business models of SMEs;
- Identify the decision-making procedures within the manufacturing ecosystem;
- Clarify the interaction between humans and machines;
- Offer circularity-based insights to the stakeholders;
- Provide multidisciplinary results from existing surveys.
- RQ1:
- How will Industry 4.0 adoption challenge traditional business models?
- RQ2:
- Can the existing Industry 4.0 business models be applied in SMEs?
- RQ3:
- What is the role of decision-making in Industry 4.0?
- RQ4:
- What is the role of human–machine interaction in Industry 4.0?
- RQ5:
- How are the circular economy, the smart factory, and the supply chain concepts connected under the framework of Industry 4.0?
2. Systematic Literature Review
2.1. Question Formulation
2.2. Locating Studies
2.3. Study Selection and Evaluation
2.4. Analysis and Synthesis
2.5. Reporting and Using the Results
Field | Number | Occurrence | Reference |
---|---|---|---|
Advanced Manufacturing Systems | 26 | 44.83% | [5,8,10,14,33,34,35,36,37,38,39,40,41,42,43,44,45,46,47,48,49,50,51,52,53,54] |
Artificial Intelligence | 24 | 41.38% | [5,8,14,34,35,38,39,40,46,47,49,52,54,55,56,57,58,59,60,61,62,63,64,65] |
Sustainability | 20 | 34.48% | [10,37,43,45,48,59,61,62,63,64,65,66,67,68,69,70,71,72,73,74] |
Challenges | 16 | 27.59% | [8,11,14,39,47,48,50,51,60,61,62,65,66,75,76,77] |
Impact | 15 | 25.86% | [11,13,39,42,47,49,60,61,64,65,66,67,75,76,78] |
Supply Chain | 15 | 25.86% | [14,34,52,58,61,62,63,64,65,66,70,74,75,76,77] |
SME | 13 | 22.41% | [11,13,14,46,49,50,56,62,70,76,79,80,81] |
Circularity | 10 | 17.24% | [37,48,50,52,57,59,63,64,72,78] |
Business model | 10 | 17.24% | [11,12,13,34,37,53,76,80,81,82] |
Decision Making | 9 | 15.52% | [10,11,46,49,63,65,66,80,83] |
Human-machine Collaboration | 7 | 12.07% | [35,38,43,49,60,61,78] |
Maturity | 3 | 5.17% | [56,62,79] |
3. Results
3.1. Research Field
- Advanced manufacturing systems: These survey articles promote cutting-edge technologies facilely adaptable to factory facilities, bringing about a broader transformation in operations and enterprises.
- Artificial intelligence: These survey articles address applications and scenarios influenced by digital transformation, as well as traditional concepts enhanced by artificial intelligence, which act as enablers for smart factories, products, networks, and production.
- Industry 4.0 impact: The survey articles falling into this field include analyses and conclusions concerning the positive or negative impact of the fourth industrial revolution in sectors such as business, supply chains, and management.
- Sustainability: These survey articles describe the concept and implementation procedure frameworks of sustainability, highlighting the benefits, value, and importance of the I4.0 ecosystem.
- Human–machine collaboration: The survey papers of this category discuss developments and applications that enhance human–machine collaborations in the I4.0 era, including Research and Development (R&D) and safety aspects.
- Circularity: These are survey articles that mention the concept and the transition of the circular economy in horizontal and vertical planes, as well as methodologies and techniques in the context of I4.0.
- Business model: The updated business models generated by the ongoing industrial transition, as well as their impact on the traditional models and the operations of the worldwide markets are mentioned in this cluster of survey articles.
- Challenges: The updated business models generated by the ongoing industrial transition, as well as their impact on the traditional models and the operations of the worldwide markets are mentioned in these survey articles.
- Supply chain: These survey articles analyse the role of the supply chain within the frame of I4.0, as well as the effect, challenges, and characteristics of the interconnected network.
- Small and medium-sized enterprises: The survey articles in this field include information about the current factory level and the requirements for their transition to the I4.0 ecosystem.
- Decision-making: These survey articles analyse how the data-driven, decision-making processes empower the strategic and management policies and drive the innovation research communities in the digital factories.
- Maturity models: These survey articles discuss innovative and upcoming maturity models, influenced by the context of smart manufacturing and factory of the future concepts.
3.2. Journal Publication
4. Discussion
4.1. Traditional Business Models
4.2. Small and Medium-Sized Enterprises
4.3. Decision-Making
4.4. Human–Machine Interaction
4.5. Circularity
4.6. Findings
4.6.1. Research Community
4.6.2. Business Community
4.6.3. Industry 5.0
4.6.4. Limitations
5. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
Abbreviations
Abbreviation | Full Form | Definition |
I4.0 | Industry 4.0 | Industry 4.0, which refers to the fourth industrial revolution, is the cyber–physical transformation of manufacturing. The name is inspired by Germany’s Industrie 4.0, a government initiative to promote connected manufacturing and a digital convergence between industry, businesses, and other processes |
I5.0 | Industry 5.0 | The Industry 5.0 term, known as the fifth industrial revolution, referring to the development of a more human-centric, sustainable, and resilient industry. This is linked with the upcoming development of novel technology, industrial or supply chain processes, or new business models |
SMEs | Small and Medium-sized Enterprises | According to the European Commission, enterprises with less than 250 employees and an annual turnover of less than EUR 50 million are classified as small and medium-sized enterprises |
PRISMA | Preferred Reporting Items for Systematic Reviews and Meta-Analyses | PRISMA is an evidence-based minimal set of components for the systematic review and meta-analysis reporting. It is primarily intended for the reporting of reviews assessing the effects of interventions, but it may also be used to record systematic reviews with goals other than evaluating intervention effects |
SLR | Systematic Literature Review | The SLR is a sort of literature review that collects and critically examines various research projects or publications in a systematic manner. The SLR’s objective is to give a comprehensive overview of the existing literature related to a research issue |
RMS | Re-configurable Manufacturing System | The RMS is a system that is intended from the start for rapid modification of its structure, as well as its hardware and software components, in order to rapidly adapt its production capacity and functionality, in reaction to market changes |
IoS | Internet of Services | The IoS could be characterized as a new ecosystem where service providers and consumers explore their business networks for service provision and consumption |
IoT | Internet of Things | The IoT refers to physical items equipped with sensors, processing power, software, and other technologies that connect to and exchange data with other devices and systems over the Internet or other communications networks |
CE | Circular Economy | The CE is a production and consumption paradigm that emphasises sharing, leasing, reusing, repairing, refurbishing, and recycling of existing resources and goods for as long as feasible |
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Research Protocol | Details Description |
---|---|
Research databases | Scopus® |
Publication type | Peer-reviewed papers (indexed by Scopus®) |
Language | Only papers in English |
Time period | 2014–2022 |
Search field | Title and Abstract |
Search term | Industr* 4.0 AND (Review OR Survey) |
Criteria for inclusion (SC) | Articles exclusively referred to Industry 4.0 |
Criteria for exclusion | Articles not referring to Industry 4.0 |
” | Articles using Industry 4.0 as a supportive concept |
” | Conference proceeding papers |
” | Non-English text |
Journal | Number | Research Area | Occurrence | Reference |
---|---|---|---|---|
Journal of Cleaner Production | 6 | Sustainable and environmental production | 10.34% | [37,43,48,68,70,71] |
Journal of Manufacturing Systems | 5 | Applied manufacturing system-based research | 8.62% | [47,49,54,56,83] |
International Journal of Production Research | 4 | Production ecosystem advancements | 6.9% | [44,52,55,59] |
Sustainability | 4 | Environmental, cultural, economic sustainability | 6.9% | [65,67,72,73] |
Applied Sciences | 3 | Applied natural sciences | 5.17% | [14,69,79] |
Journal of Manufacturing Technology Management | 3 | Digital operations management | 5.17% | [12,57,62] |
Benchmarking | 2 | Quality management | 3.45% | [66,76] |
Benchmarking: An International Journal | 2 | Operations and organization management | 3.45% | [39,58] |
Computers in Industry | 2 | Industrial ICT innovation and application | 3.45% | [34,78] |
Journal of Enterprise Information Management | 2 | Information systems | 3.45% | [63,64] |
Business Process Management Journal | 1 | Business process management | 1.72% | [11] |
Cogent Engineering | 1 | Engineering and technology | 1.72% | [10] |
Designs | 1 | Engineering design | 1.72% | [41] |
Economies | 1 | Economics, macroeconomics | 1.72% | [13] |
Electronics | 1 | Electronics advancements | 1.72% | [46] |
Electronics (Switzerland) | 1 | Science of electronics | 1.72% | [80] |
Engineering Science and Technology, an International Journal | 1 | R&D engineering advancements | 1.72% | [40] |
Enterprise Information Systems | 1 | Information systems and management | 1.72% | [77] |
Future Internet | 1 | Internet technologies | 1.72% | [82] |
IEEE Communications Surveys & Tutorials | 1 | Telecommunication research | 1.72% | [38] |
Industrial Robot | 1 | Industrial engineering, design, and manufacturing | 1.72% | [60] |
International Journal of Automation Technology | 1 | Engineering | 1.72% | [35] |
International Journal of Industrial and Systems Engineering | 1 | Industrial and systems engineering (ISE) | 1.72% | [53] |
International Journal of Precision Engineering | 1 | Green Technology aspects of precision engineering | 1.72% | [61] |
Journal of Engineering | 1 | R&D engineering advancements | 1.72% | [42] |
Journal of Industrial Information Integration | 1 | Industrial ICT innovation and application | 1.72% | [8] |
Journal of Industrial Integration and Management | 1 | Innovation and entrepreneurship | 1.72% | [75] |
Journal of Intelligent Manufacturing | 1 | Intelligent digital manufacturing | 1.72% | [5] |
Journal of Science and Technology Policy Management | 1 | Technology management/strategy | 1.72% | [81] |
Jurnal Teknologi | 1 | Industrial ICT innovation and application | 1.72% | [33] |
DAAAM International Vienna | 1 | Manufacturing | 1.72% | [36] |
Metals | 1 | Metallurgy engineering | 1.72% | [45] |
Supply Chain Forum: An International Journal | 1 | Supply chain management | 1.72% | [74] |
The International Journal of Advanced Manufacturing TecN. | 1 | Advanced manufacturing applications | 1.72% | [50] |
The Royal Society | 1 | Mathematical, physical, and engineering sciences | 1.72% | [51] |
Title | Year | AMS | AI | I | S | HM | Ci | BM | Ch | SC | SME | DM | MM |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Industry 4.0: A review on industrial automation and robotic [33] | 2016 | yes | no | no | no | no | no | no | no | no | no | no | no |
Understanding the implications of digitisation and automation in the context of Industry 4.0: A triangulation approach and elements of a research agenda for the construction industry [34] | 2016 | yes | yes | no | no | no | no | yes | no | yes | no | no | no |
“Industrie 4.0” and Smart Manufacturing—A Review of Research Issues and Application Examples [35] | 2017 | yes | yes | no | no | yes | no | no | no | no | no | no | no |
Industry 4.0: A survey on technologies, applications and open research issues. [8] | 2017 | yes | yes | no | no | no | no | no | yes | no | no | no | no |
Past, present and future of Industry 4.0—a systematic literature review and research agenda proposal [55] | 2017 | no | yes | no | no | no | no | no | no | no | no | no | no |
Industry 4.0 and supply chain sustainability: framework and future research directions [66] | 2018 | no | no | yes | yes | no | no | no | yes | yes | no | yes | no |
A critical review of smart manufacturing & Industry 4.0 maturity models: Implications for small and medium-sized enterprises. [56] | 2018 | no | yes | no | no | no | no | no | no | no | yes | no | yes |
Consequences of Industry 4.0 in Business and Economics [13] | 2018 | no | no | yes | no | no | no | yes | no | no | yes | no | no |
Setting an Industry 4.0 research and development agenda for simulation-a literature review [36] | 2018 | yes | no | no | no | no | no | no | no | no | no | no | no |
A review of emerging industry 4.0 technologies in remanufacturing [37] | 2019 | yes | no | no | yes | no | yes | yes | no | no | no | no | no |
A Survey on Information and Communication Technologies for Industry 4.0: State-of-the-Art [38] | 2019 | yes | yes | no | no | yes | no | no | no | no | no | no | no |
Exploring Industry 4.0 technologies to enable circular economy practices in a manufacturing context [57] | 2019 | no | yes | no | no | no | yes | no | no | no | no | no | no |
Industry 4.0: Emerging themes and future research avenues using a text mining approach [78] | 2019 | no | no | yes | no | yes | yes | no | no | no | no | no | no |
Industry 4.0: key findings and analysis from the literature arena. [39] | 2019 | yes | yes | yes | no | no | no | no | yes | no | no | no | no |
Key ingredients for evaluating Industry 4.0 readiness for organizations: a literature review [58] | 2019 | no | yes | no | no | no | no | no | no | yes | no | no | no |
Scanning the Industry 4.0: A Literature Review on Technologies for Manufacturing Systems [40] | 2019 | yes | yes | no | no | no | no | no | no | no | no | no | no |
A review of research relevant to the emerging industry trends: Industry 4.0, IoT, blockchain, and business analytics [75] | 2020 | no | no | yes | no | no | no | no | yes | yes | no | no | no |
A Strategic Roadmap for the Manufacturing Industry to Implement Industry 4.0 [41] | 2020 | yes | no | no | no | no | no | no | no | no | no | no | no |
A survey on decision-making based on system reliability in the context of Industry 4.0 [83] | 2020 | no | no | no | no | no | no | no | no | no | no | yes | no |
Analysis and synthesis of Industry 4.0 research landscape: Using latent semantic analysis approach [12] | 2020 | no | no | no | no | no | no | yes | no | no | no | no | no |
Exponential Disruptive Technologies and the Required Skills of Industry 4.0 [42] | 2020 | yes | no | yes | no | no | no | no | no | no | no | no | no |
Impact of Industry 4.0 on Sustainability— Bibliometric Literature Review [67] | 2020 | no | no | yes | yes | no | no | no | no | no | no | no | no |
Industry 4.0, digitization, and opportunities for sustainability [68] | 2020 | no | no | no | yes | no | no | no | no | no | no | no | no |
Industry 4.0: How it is defined from a sociotechnical perspective and how much sustainability it includes-A literature review [43] | 2020 | yes | no | no | yes | yes | no | no | no | no | no | no | no |
Literature review of Industry 4.0 and related technologies [5] | 2020 | yes | yes | no | no | no | no | no | no | no | no | no | no |
Literature search of key factors for the development of generic and specific maturity models for Industry 4.0 [79] | 2020 | no | no | no | no | no | no | no | no | no | yes | no | yes |
Production scheduling in the context of Industry 4.0: review and trends [44] | 2020 | yes | no | no | no | no | no | no | no | no | no | no | no |
Supply chain integration and Industry 4.0: a systematic literature review [76] | 2020 | no | no | yes | no | no | no | yes | yes | yes | yes | no | no |
Systematic Literature Review: Integration of Additive Manufacturing and Industry 4.0 [45] | 2020 | yes | no | no | yes | no | no | no | no | no | no | no | no |
A review of data-driven decision-making methods for industry 4.0 maintenance applications [46] | 2021 | yes | yes | no | no | no | no | no | no | no | yes | yes | no |
A Systematic Literature Review of Successful Implementation of Industry 4.0 Technologies in Companies: Synthesis of the IPSI Framework [69] | 2021 | no | no | no | yes | no | no | no | no | no | no | no | no |
Big Data analytics in Smart Grids for renewable energy networks: Systematic review of information and communication technology tools [10] | 2021 | yes | no | no | yes | no | no | no | no | no | no | yes | no |
Cyber-physical systems architectures for industrial internet of things applications in Industry 4.0: A literature review [47] | 2021 | yes | yes | yes | no | no | no | no | yes | no | no | no | no |
Effective cloud resource utilisation in cloud ERP decision-making process for industry 4.0 in the united states [80] | 2021 | no | no | no | no | no | no | yes | no | no | yes | yes | no |
Industry 4.0 and business models: a bibliometric literature review [11] | 2021 | no | no | yes | no | no | no | yes | yes | no | yes | yes | no |
Industry 4.0 and sustainability: Towards conceptualization and theory Industry 4.0 and sustainable development: A systematic mapping of triple bottom line, Circular Economy and Sustainable Business Models perspectives [70] | 2021 | no | no | no | yes | no | no | no | no | yes | yes | no | no |
Industry 4.0 smart reconfigurable manufacturing machines [49] | 2021 | yes | yes | yes | no | yes | no | no | no | no | yes | yes | no |
Industry 4.0 technologies as enablers of collaboration in circular supply chains: a systematic literature review [59] | 2021 | no | yes | no | yes | no | yes | no | no | no | no | no | no |
Industry 4.0 ten years on: A bibliometric and systematic review of concepts, sustainability value drivers, and success determinants [71] | 2021 | no | no | no | yes | no | no | no | no | no | no | no | no |
Industry 4.0, transition or addition in SMEs? A systematic literature review on digitalization for deviation management [50] | 2021 | yes | no | no | no | no | yes | no | yes | no | yes | no | no |
Making smart manufacturing smarter—a survey on blockchain technology in Industry 4.0 [77] | 2021 | no | no | no | no | no | no | no | yes | yes | no | no | no |
Six-gear roadmap towards the smart factory [14] | 2021 | yes | yes | no | no | no | no | no | yes | yes | yes | no | no |
Stochastic model predictive control framework for resilient cyber–physical systems: Review and perspectives [51] | 2021 | yes | no | no | no | no | no | no | yes | no | no | no | no |
The applications of Industry 4.0 technologies in manufacturing context: a systematic literature review [52] | 2021 | yes | yes | no | no | no | yes | no | no | yes | no | no | no |
Towards a conceptual development of Industry 4.0, servitisation, and circular economy: A systematic literature review [72] | 2021 | no | no | no | yes | no | yes | no | no | no | no | no | no |
Twin transition through the implementation of industry 4.0 technologies: Desk-research analysis and practical use cases in Europe [73] | 2021 | no | no | no | yes | no | no | no | no | no | no | no | no |
Adopting open innovation for SMEs and industrial revolution 4.0 [81] | 2022 | no | no | no | no | no | no | yes | no | no | yes | no | no |
An overview of Industry 4.0 in manufacturing industries [53] | 2022 | yes | no | no | no | no | no | yes | no | no | no | no | no |
Augmented reality—an important aspect of Industry 4.0 [60] | 2022 | no | yes | yes | no | yes | no | no | yes | no | no | no | no |
Business Models for the Internet of Services: State of the Art and Research Agenda [82] | 2022 | no | no | no | no | no | no | yes | no | no | no | no | no |
Cyber-Physical Systems as an Enabler of Circular Economy to Achieve Sustainable Development Goals: A Comprehensive Review [61] | 2022 | no | yes | yes | yes | yes | no | no | yes | yes | no | no | no |
Drivers and barriers of Industry 4.0 technology adoption among manufacturing SMEs: a systematic review and transformation roadmap [62] | 2022 | no | yes | no | yes | no | no | no | yes | yes | yes | no | yes |
Integrating Industry 4.0 and circular economy: a review [63] | 2022 | no | yes | no | yes | no | yes | no | no | yes | no | yes | no |
Mapping the links between Industry 4.0, circular economy and sustainability: a systematic literature review [64] | 2022 | no | yes | yes | yes | no | yes | no | no | yes | no | no | no |
The Application of Industry 4.0 Technological Constituents for Sustainable Manufacturing: A Content-Centric Review [65] | 2022 | no | yes | yes | yes | no | no | no | yes | yes | no | yes | no |
The individual and integrated impact of Blockchain and IoT on sustainable supply chains:a systematic review [74] | 2022 | no | no | no | yes | no | no | no | no | yes | no | no | no |
Towards edge computing in intelligent manufacturing: Past, present and future [54] | 2022 | yes | yes | no | no | no | no | no | no | no | no | no | no |
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Share and Cite
Konstantinidis, F.K.; Myrillas, N.; Mouroutsos, S.G.; Koulouriotis, D.; Gasteratos, A. Assessment of Industry 4.0 for Modern Manufacturing Ecosystem: A Systematic Survey of Surveys. Machines 2022, 10, 746. https://doi.org/10.3390/machines10090746
Konstantinidis FK, Myrillas N, Mouroutsos SG, Koulouriotis D, Gasteratos A. Assessment of Industry 4.0 for Modern Manufacturing Ecosystem: A Systematic Survey of Surveys. Machines. 2022; 10(9):746. https://doi.org/10.3390/machines10090746
Chicago/Turabian StyleKonstantinidis, Fotios K., Nikolaos Myrillas, Spyridon G. Mouroutsos, Dimitrios Koulouriotis, and Antonios Gasteratos. 2022. "Assessment of Industry 4.0 for Modern Manufacturing Ecosystem: A Systematic Survey of Surveys" Machines 10, no. 9: 746. https://doi.org/10.3390/machines10090746
APA StyleKonstantinidis, F. K., Myrillas, N., Mouroutsos, S. G., Koulouriotis, D., & Gasteratos, A. (2022). Assessment of Industry 4.0 for Modern Manufacturing Ecosystem: A Systematic Survey of Surveys. Machines, 10(9), 746. https://doi.org/10.3390/machines10090746