Impact of Cladding Technology on Residual Stresses within the Renovation of High Pressure Die Casting Molds
Abstract
:1. Introduction
2. Materials and Methods
2.1. Cladding Technologies
- Disk laser
- Focal length 200 mm,
- Laser light cable diameter 400 µm,
- Laser power 1.8 kW,
- Cladding speed 10 mm/s,
- Focusing + 6 mm,
- Wire feed speed 70 cm/min,
- Shielding gas flow rate Ar 30 L/min,
- The cladding was performed without preheating.
- CMT technology
- Cladding current 224 A,
- Cladding voltage 23.2 V,
- Wire feed speed 6.5 m/min,
- Cladding speed 8 mm/s,
- Arc length correction 15%,
- Dynamics correction 0.3,
- Shielding gas flow rate Ar 15 L/min,
- Moving the welding torch between cladded caterpillar 5.5 mm,
- Distance between torch and surface 14 mm.
- MIG Pulse
- Cladding current 196 A,
- Cladding voltage 23.8 V,
- Wire feed speed 6,5 m/min,
- Cladding speed 8 mm/s,
- Arc length correction 3%,
- Pulse/Dynamics correction 0/0,
- Shielding gas flow rate Ar 30 L/min,
- Moving the welding torch between cladded caterpillar 5 mm,
- Distance between torch and surface 19 mm,
- The base material was preheated to 300 °C before cladding.
- TOPTIG
- Cladding current 200 A,
- Cladding voltage 15 V,
- Wire feed speed 1.2 m/min,
- Cladding speed 5 mm/s,
- Shielding gas flow rate Ar 15 L/min,
- Pre-blow: 2.5 s; After-blow 8.5 s,
- Tungsten electrode: type WLa 15, diameter ø 2.4 mm,
- Overhang tungsten electrode 5 mm,
- Distance between electrode and surface 5 mm,
- Electrode movement between caterpillar 3 mm.
2.2. Heat Treatment and Final Machining
- Sample 01–4.3 mm,
- Sample 02–4.5 mm,
- Sample 03–1.1 mm,
- Sample 04–1.8 mm.
2.3. Residual Stress Measurement
- Drilling depth 2 mm,
- Milling cutter diameter 1.8 mm,
- Milling cutter suitable for hard samples with the designation 1-SINTCTT/1,
- Number of realized measuring steps 20,
- K-gauge factor of the used strain gauge rosette 1-RY61-1.5/120S k = 1.92.
3. Results and Discussion
4. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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C | Mn | Si | P | S | Cr | Fe | Ni | Mo | V | Cu | Fe |
---|---|---|---|---|---|---|---|---|---|---|---|
0.384 | 0.372 | 0.915 | 0.002 | 0.009 | 4.670 | 91.580 | 0.196 | 1.270 | 0.500 | 0.072 | Bal. |
Yield Strength (MPa) | Tensile Strength (MPa) | Elongation A5 (%) | Hardness HRC |
---|---|---|---|
1420 | 1680 | 12 | 50 |
C | Cr | Si | Mo | Mn | V |
---|---|---|---|---|---|
0.35 | 5.00 | 0.20 | 2.30 | 0.50 | 0.60 |
Yield Strength (MPa) | Tensile Strength (MPa) | Elongation A5 (%) | Hardness HRC |
---|---|---|---|
1055 | 1308 | 12 | 48 |
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Šarga, P.; Brezinová, J.; Viňáš, J.; Pástor, M.; Brezina, J. Impact of Cladding Technology on Residual Stresses within the Renovation of High Pressure Die Casting Molds. Metals 2022, 12, 388. https://doi.org/10.3390/met12030388
Šarga P, Brezinová J, Viňáš J, Pástor M, Brezina J. Impact of Cladding Technology on Residual Stresses within the Renovation of High Pressure Die Casting Molds. Metals. 2022; 12(3):388. https://doi.org/10.3390/met12030388
Chicago/Turabian StyleŠarga, Patrik, Janette Brezinová, Ján Viňáš, Miroslav Pástor, and Jakub Brezina. 2022. "Impact of Cladding Technology on Residual Stresses within the Renovation of High Pressure Die Casting Molds" Metals 12, no. 3: 388. https://doi.org/10.3390/met12030388