Wear and Corrosion Performance of Ti-6Al-4V Alloy Arc-Coated TiN/CrN Nano-Multilayer Film
Abstract
:1. Introduction
2. Materials and Methods
2.1. Material Preparation and CAD Treatment
2.2. Analysis of Coating Characterization
2.3. Wear Testing
2.4. Corrosion Testing
3. Results and Discussion
3.1. Coating Composition and Structure
3.2. Coating Morphology and Thickness
3.3. Coating Adhesion and Hardness
3.4. Analysis of Wear Behavior
3.5. Analysis of Corrosion Behavior
4. Conclusions
- The coating structure studied was primarily a nano-multilayered film, which was made up of alternating layers of TiN and CrN duplexes. The multilayer film demonstrated good adhesion to the Ti-6Al-4V substrate. As the bias value increased, the film thickness was thinner, but the film structure became denser, and the surface roughness was reduced.
- The nanoindentation hardness and microhardness of the film increased as the bias value was raised, indicating a denser film structure. The specimen treated with a bias value of −150 V displayed the highest film hardness (26.8 GPa) and surface microhardness (1765 HV) among all the specimens.
- The coated specimens exhibited a higher friction coefficient in comparison to the uncoated Ti-6Al-4V, which was due to the coating’s increased surface roughness. However, despite this, the wear rate of the coated specimens was notably lower than that of the uncoated ones, indicating an improvement in abrasion resistance.
- The Ti-6Al-4V alloy is well-known for its inherent ability to resist corrosion in saltwater environments. However, when coated with a TiN/CrN nano-multilayer film, it was found that the specimen treated at bias values of −150 V demonstrated the highest corrosion potential and polarization resistance values, indicating an enhancement in corrosion resistance. Nevertheless, the coating effect on the corrosion resistance of the Ti-6Al-4V alloy is somewhat limited compared to the significant improvement observed in its wear resistance.
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Al | V | Fe | O | C | N | Ti |
---|---|---|---|---|---|---|
6.20 | 4.11 | 0.23 | 0.15 | 0.07 | 0.05 | Bal. |
Parameter | Value |
---|---|
Ti cathode current (A) | 60 |
Cr cathode current (A) | 60 |
Working pressure (Pa) | 2.67 |
Ar+ bombardment (V/min) | −700/10 |
Substrate bias (V) | −50, −100, −150 |
Substrate temperature (°C) | 240 |
Rotation rate (rpm) | 4 |
Deposition time (min.) | 50 |
Specimen | Hardness, H (GPa) | Elastic Modulus, E (GPa) | H/E |
---|---|---|---|
−50 V | 24.0 ± 1.6 | 306.3 ± 12.4 | 0.078 |
−100 V | 25.8 ± 1.3 | 314.7 ± 13.3 | 0.082 |
−150 V | 26.8 ± 1.3 | 311.5 ± 13.8 | 0.086 |
Specimen | Ecorr. (V) | Icorr. (×10−8 A/cm2) | Rp (Ohm/cm2) |
---|---|---|---|
Ti-6Al-4V | −0.21 | 2.6 | 337,595 |
−50 V | −0.09 | 7.1 | 208,718 |
−100 V | −0.08 | 6.5 | 348,665 |
−150 V | −0.06 | 5.8 | 412,951 |
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Hsu, C.-H.; Lin, C.-Y.; Chen, J.-X. Wear and Corrosion Performance of Ti-6Al-4V Alloy Arc-Coated TiN/CrN Nano-Multilayer Film. Metals 2023, 13, 907. https://doi.org/10.3390/met13050907
Hsu C-H, Lin C-Y, Chen J-X. Wear and Corrosion Performance of Ti-6Al-4V Alloy Arc-Coated TiN/CrN Nano-Multilayer Film. Metals. 2023; 13(5):907. https://doi.org/10.3390/met13050907
Chicago/Turabian StyleHsu, Cheng-Hsun, Chun-Yin Lin, and Jian-Xun Chen. 2023. "Wear and Corrosion Performance of Ti-6Al-4V Alloy Arc-Coated TiN/CrN Nano-Multilayer Film" Metals 13, no. 5: 907. https://doi.org/10.3390/met13050907
APA StyleHsu, C. -H., Lin, C. -Y., & Chen, J. -X. (2023). Wear and Corrosion Performance of Ti-6Al-4V Alloy Arc-Coated TiN/CrN Nano-Multilayer Film. Metals, 13(5), 907. https://doi.org/10.3390/met13050907