1. Introduction
Malaysia is a country with high potential in utilising ocean energy for electricity because it has a vast coastline along the South China Sea and the Straits of Malacca. Currently, fossil fuels are Malaysia’s prime source of electricity generation. However, their declining fuel reserves give rise to energy security problems. Therefore, to keep up with the 8.1% annual increase in the country’s energy demand, the government needs renewable energy sources as an additional source of electricity [
1]. A renewable energy source in the ocean can be obtained from ocean waves. Ocean waves are widely accessible around the world, and Malaysia is one of the countries surrounded by oceans that has a potential place for the use of wave energy. However, Malaysia’s wave power density is lower than other countries with advanced wave energy converter (WEC) technology development, leading to a small-scale power production [
2]. Based on many places in Malaysia, the island is a most suitable place for integration of WEC due to needed for electrical supply. Most islands in Malaysia have limited electricity connection to the grid and rely on diesel generators, which also cause pollution and are expensive [
3]. Among many islands in Malaysia, we selected Mantanani Island for this study because of its suitability for the development and implementation of WEC, according to a study conducted by Abd Latif et al. (2020) [
4]. Hamid et al. also identified that Mantanani Island has a limited supply of electricity, owing to a high demand from the infrastructure and residential facilities [
5]. The energy provider supplies electricity for 12 h only because of various restrictions. Because Malaysia has a relatively low-energy wave characteristic compared to other countries, selecting a suitable WEC was essential to ensure that wave energy can be generated efficiently. Rozali et al. found that the floating oscillating water column (FOWC) can harness and produce electricity even in low wave conditions [
6]. Furthermore, Aiman et al. also found in their study that one of the FOWCs, which is a backward bent duct buoy (BBDB), can produce higher primary conversion efficiency at low heave wave conditions [
7].
The BBDB was developed in response to the most effective floating OWC in wave energy used thus far [
8]. The BBDB device may exploit its various modes of motion to enhance the wave energy harvesting. However, the coupling process of the motions and its contribution to wave energy conversion have not been well explored [
9]. The BBDB converted the wave energy to electricity by changing the mechanical energy to pneumatic energy. Another WEC, namely, the point absorber (PA), is one of the most promising WEC technologies currently being evaluated for both technical and economic aspects. This device has a simple structure that is just a floating body that usually has a width smaller than the length of the incident wave, and has a mooring cable installed on the seabed or a structure as a simple support system. A heaving PA is a type of wave energy device that generates power by absorbing the heave motion from the interaction between waves and bodies. The PA power take-off (PTO) system converts mechanical power from the heave motion to electricity [
10].
In recent years, consideration has been made to maximise the utilisation of ocean energy resources, offering a solid potential to design a new multiplatform or hybrid system, which allows the addition of other methods or applications in utilizing resources found in the ocean to increase the amount of energy harvested. Therefore, numerous studies have been conducted to learn more about the multiplatform or hybrid WEC system. For this study, we selected a hybrid PA-BBDB, which combines two types of WEC. By producing a new form of PA-BBDB hybrid, many parameters and conditions need to be studied and analysed to ensure that it can produce the best performance. In this regard, parameters such as WEC position, size, and distance, may have an impact. Several studies have proven that these parameters have influence the performance of WEC. Sheng, who fulfilled all applicable research and experience about the orientation of BBDB, studied the effect of WEC position [
8]. He proved that BBDB (incident wave comes back) is much better than FBDB, i.e., forward bent duct buoy (incident wave comes to duct opening). Sun et al. also introduced a new floating-array-buoys wave energy conversion system (FABWEC) as the fundamental model by optimising oscillating-array-buoys to enhance the efficiency of wave energy absorption [
11]. They used a hydrodynamic software to simulate FABWEC models with various buoy spacing, buoy placement modes, and buoy actuating arm lengths. They demonstrated that the efficiency of wave energy capture for cylindrical oscillating-array buoys may be improved by increasing the buoy spacing, placing the buoys vertically, and staggering the lengths of buoy actuating arms. Neshat et al. studied the optimization of WEC position and placement to enhance the power production of the WEC farm in a size-constrained environment [
12]. They introduced a different hybrid method that integrates local search with numerical optimisation techniques, employing a surrogate power model. In all wave regimes examined, they discovered that the novel hybrid approaches outperformed well-known earlier heuristic methods in terms of both the quality of produced solutions and the convergence rate of search. Erselcan et al. studied the effect of WEC size to ascertain the best design for absorbing the most energy [
13]. They evaluated the impact of the shape, mass, and float size, and the power system parameters on the energy generated by the waves. In all circumstances, they observed that when the draught is low relative to the radius, the WECs absorbed the greatest amount of energy. Hu et al. also conducted research on the size of WECs by using a numerical model to optimise the positioning and dimensions of WECs within the hybrid system in response to a specific sea condition [
14]. They investigated the hydrodynamics of a hybrid system that includes a floating platform and numerous heaving WECs. They found that in the same sea state, WECs with a larger diameter to draught ratio had less viscous effects, more wave power, larger effective frequency range, and the same amount of wave power per unit weight as those with a smaller diameter to draught ratio. Wang et al. studied the optimisation of the structure’s size and gap resonance by combining the OWC device with the breakwater structures [
15]. Using the theory of potential flow, they solved the equation by decomposing boundary-value problems into one wave scattering part and two radiation parts. They found that for a certain wave frequency, power absorption efficiency is most likely to be at its highest level when the gap distance is well-matched to the wavelength so that the sloshing mode can happen inside the gap. Jiang et al. examined the effect of gap length between WEC using an OpenFOAM
® package with a numerical wave flume [
16]. Their research focused on determining the effect of energy transformation and dissipation on the hydrodynamic behaviour of wave response near resonant circumstances. They noted that when the gap’s width increased, there was a rise in resonant fluid, which decreased the reflection coefficient and increased the transmission coefficient. Zhang et al. also studied the effects of the gap between hybrid WEC, which consists of oscillating-buoy (OB) and WEC breakwater [
17]. They explored the gap wave resonance by using a two-dimensional numerical wave flume constructed using the Star-CCM+ software. They found that the gap wave resonance markedly improved the wave energy extraction performance of the hybrid system. Cui et al. studied the gap between fixed OWC and OB [
18]. They proposed a new hybrid WEC named OWCOB and performed a multi-parameter sensitivity analysis on power extraction of the OWCOB, including the effect of distance between OWC and OB.
The hybrid WEC proposed is mainly composed of a floating BBDB and PA. The Power Take-Off (PTO) system for both devices also need to be considered. The PA is hinged to the back wall of the BBDB through a rigid arm. As ocean waves pass through the Hybrid BBDB-PA, the BBDB can be used to drive an air turbine installed at the top of the BBDB chamber to capture wave power. Additionally, the wave-induced motion of the PA can be employed to drive a hydraulic cylinder to exploit wave power as well. The hydraulic cylinder pumps high-pressure oil to the hydraulic motor, which is coupled with the BBDB air turbine by a gearbox to synchronise speeds. The gearbox is connected to a generator to convert mechanical energy into electricity. Due to the physical connection of the PA on the BBDB, no more mooring system or special supporting platform for these PA is required, and this could obviously reduce both structure complexity and construction cost. Previous studies showed that optimising WEC parameters and conditions may affect the performance of WEC. Additionally, the optimisation of the integrating hybrid BBDB with PA will positively impacts power performance efficiency. Lastly, Malaysia has great potential for harvesting ocean energy and can generate maximum power by selecting a suitable WEC with optimum parameters.
The rest of this paper is organized as follows: The geometry optimization methodology, as a preliminary approach, applied on hybrid WEC, is given in
Section 2. Analysing data acquisition for site characteristics (water depth, wave height, and wave period) where the hybrid WEC was installed are presented in
Section 3. The hydrodynamic of the system, Response Amplitude Operator (RAO), and power absorptions by a hybrid WEC, are derived in
Section 4. Factors parameter used to optimize in this study are explained in
Section 5.
Section 6 introduces the setup of simulation.
Section 7 illustrates the comparative analysis of experimental and numerical results, where the simulation model is validated by wave elevation and heave RAO. The design of the experiment and optimization process is developed in
Section 8. The results and discussion are provided in
Section 9. Conclusions are summarized in
Section 10.
2. Methodology
The research methodology investigates the optimal Hybrid BBDB-PA parameters by optimising a series of PA condition parameters (factors) in respect to the following three principal requirements (response):
Hydrodynamic force, which consists of excitation force, velocity response, and radiation damping;
Response amplitude operator (RAO);
Maximum mechanical power.
Our study used a Hybrid BBDB-PA system in accordance with the hybrid concept invented by Jalani et al. (2023) [
19]. However, only the PA parameter was used for this optimisation study because BBDB has fixed parameters based on wave characteristics, which will be described in
Section 5. For this study, we optimised the PA diameter, D, and the gap length, L, between the BBDB and PA (see
Figure 1). The conical shape device was a point absorber with reference to the BBDB.
Figure 2 illustrates the optimisation process implemented in this study. The process began with analysing data acquisition for site characteristics (water depth, wave height, and wave period) where the WEC was installed. The next step was to calculate the main WEC requirements (hydrodynamic force, RAO, and maximum mechanical power) with the method design of experiments (DOE) in the frequency domain. Moreover, for the sake of simplicity, this study focused only on the z-direction motion (heave motion). In the third step, the outcomes of the previous processes were reviewed, and the optimal buoy geometries were selected per the findings of the statistical analyses, detailed in the “Results and Discussion” section. A total of 13 runs were required to get the best response from the statistical analysis using a DOE approach. Later, the factorial plots of the statistical studies, such as surface plots and contour plots, provided a comprehensive perspective of the optimisation problem domain, allowing us to analyse and compare the influence of all different series of condition parameters on the responses output. The third step was performed twice with different PA positions, namely, the front and back of BBDB, as shown in
Figure 1.
3. Sea Location and Characteristics
Mantanani Island is one of three islands (Lungisan, Mantanani Kecil, and Mantanani Besar) located off the northwest coast of Malaysia’s state of Sabah, near the town of Kota Belud in northern Borneo. This 203.7-hectare island is bounded by latitude 06°42′23″ N and longitude 116°21′28″ E (
Figure 3).
This island has a restricted energy source. Sabah Energy Sendirian Berhad provides electricity to 157 homes using two sets of generators. Electricity is only supplied from 18:00 to 06:00 [
5]. We selected Mantanani Island as the research site, owing to the lack of infrastructure. Wave energy can be used as an additional power support for the community, which includes army barracks.
This analysis was based on an acoustic Doppler current profiler (ADCP) data collected during a six-hour duration at selected sites. ADCP is a hydroacoustic current meter used to monitor water velocity and direction, and also to measure bathymetry. According to the Comprehensive Manual for ADCP (2018), this device emits a pulse of short constant frequency sound (‘ping’) into the water, then listens to the echo and detects changes in pitch or echo frequency. The difference in frequency between pulses transmitted and received is related to water velocity.
The device was placed 1 km northeast of the offshore island (
Figure 4) at a depth of 13 m. The devices operated from 4 February 2019 to 24 February 2020. This period included three monsoon seasons, which are known as the Southwest Monsoon, the Northeast Monsoon, and the intermonsoon, were included.
Wave data collection is necessary to study wave energy harvesting at selected locations. Wave characteristics, such as peak wave period (
Tp) and wave height (Hm0), were recorded using ADCP, as described previously. By performing quantitative analysis on the data sets, sea characteristics (like water depth and wave characteristics) at the selected location were obtained.
Figure 5 shows the three-dimensional surface contour and the wireframe represents the water depth at the selected location around 20 m to 25 m.
Figure 6 displays the joint distribution percentage (JDP) as an indicator to show wave statistics for Mantanani Island and the probability of both peak wave period and wave height occurring at selected locations. There was a high frequency of peak periods (
Tp) between 5 s and 8 s and Hs between 0 m and 0.6 m with a total incidence of 42.72%. In addition, most waves were observed to be less than 1 m in height; only 16.42% of waves were higher than 1 m. The average significant height was
Hs = 0.4 m, and the wave peak period was
Tp = 6 s.
According to Shadman et al. (2018) [
10], the available wave power stored,
(per metre width of WEC device) at the site location, was estimated using Equation (1).
where
,
,
is the water density, gravitational acceleration, wave velocity, respectively;
is the wave amplitude obtained by dividing the significant wave height,
, by 2.
is calculated using Equation (2).
is the angular frequency, calculated from the peak wave period,
, and
is defined as the wavenumber, which was calculated using Equation (3).
where
is the ocean depth at the selected location.
According to the equation above, the yearly average wave power was 3.5 kW/m.
Figure 7 shows how the wave power potential varies from month to month. The monthly average wave power varied between 0.2 kW/m and 10.143 kW/m. Generally, the average monthly wave power between March to September was lower than October to February, owing to the influence of the Northeast Monsoon (October to March) and Southwest Monsoon (May to September) [
20].
4. Hydrodynamics of the System
The conservation of mass and momentum with Newton’s second law on the forces acting on the body is solved numerically. The equations that describe the total forces on the body,
F(t), in terms of time domain are given below:
where
z denotes the displacement in vertical direction and
M denotes the mass of the structure. The wave force consists of wave excitation force
Fe, the radiation force
Fr, the hydrostatic restoring force
Fh, the drag force
Fdrag and the external force
Fext, which we assumed to be equal to the PTO force
Fpto in the current work. Hydrodynamic forces which are related to body motion are the
, Froude–Krylov force and
, the diffraction force. The Froude–Krylov force is produced by the force of the incident wave due to the pressure exerted on the fixed body during a calm wave. However, diffraction force is the force that combines reflection and diffraction of waves generated by scattering.
In addition to the Froude–Krylov and diffraction force, radiation force is a hydrodynamic force that produces waves resulting from structural oscillations. The force from the motion of the structure is known as radiation force,
, consists of added mass and a radiation damping in terms of [
21]:
where
,
,
,
denotes as the wave velocity, added mass, radiation damping, and heave motion, respectively;
j is the imaginary unit. Additional mass is the additional inertia produced on a floating body that oscillates harmonically and radiation damping is a wave exiting the floating body that transports energy in phase with velocity of the body.
Viscosity was modelled using drag force, which was calculated using the Morison model. It is denoted as
Fdrag, per unit height of the floating body are as follows:
where
,
,
D,
represent the drag coefficient, water density, diameter of structure, and incoming flow velocity, respectively. We chose
= 1.2 as the drag coefficient for this study because
d/L ≥ 0.2 and
H/d ≤ 0.2, where
H,
L, and
d, are the wave height, wavelength, and water depth, respectively.
A relationship that exists between the motion responses of the BBDB and the PA and the wave period was described by the Response Amplitude Operator. In many conditions, it was dimensionless in relation to the height of the wave.
RAO is used to determine the period when the maximum amount of power that is theoretically attainable can be extracted.
RAO is denoted by Equation (9) [
21]:
where
K is hydrostatic stiffness;
M and
Ma is the structure and added mass, respectively.
Fe,
ω,
C denotes the excitation wave force, wave frequency, and radiation damping, respectively.
The power output of the device,
, is calculated as the final value in the process of design optimization and features of similarity in comparing various WEC types and systems. The following equation expresses the power output,
, in terms of force applied to the power take off,
.
where
is the relative velocity of motion structures and
is the PTO-damping coefficient.
6. Numerical Setup
For this study, we use SolidWorks [
25] software for modelling 3D CAD model geometry. Apart from providing a comfortable user interface for model development, software such as SolidWorks can provide important information for model simulation, such as a body’s centre of gravity, its related moment of inertia values, and mass properties.
Initially, two solid BBDB and PA bodies were created using SolidWorks. The BBDB model was designed in a similar manner to the experiment model by Jalani et al. (2022) [
7]. However, the dimensions follow Mantanani Island wave characteristics, as described in the previous section with 18 m (
L) × 11 m (
H) × 12 m (
W), as shown in
Figure 8. The conical PA shape was selected based on the optimal shape, as in a previous study by Flannery (2018), who also maintained the exact shape with a chamfer 45° bottom angle and retained the exact dimension ratio with bigger scale [
26]. In this study, several PA models with variations in diameter have been constructed to run the simulation.
Both models were imported and assembled in DesignModeler by ANSYS AQWA [
27] with a variation gap range between the model surface wall using an aluminium rode attached to the back of BBDB and to the top of conical PA with a rigid joint point. This study made use of regular Stokes’ waves of second order with Mantanani Island wave height
Hs = 0.4 m, wave period
Tp = 6 s, and wavelength
λ = 56 m.
In the Hydrodynamic Diffractions section, hydrodynamic conditions were set up following the numerical setup: 20 m water depth, 1025 kg/m
3 water density, and 9.81 m/s
2 gravity. The Morison drag coefficient was added at each model as the input parameter representing viscosity, as described in
Section 4.
Although this software can focus on motions (and forces) in six degrees of freedom, the focus of this discussion is on the heave motion for the sake of simplicity and limitation. Thus, only the z-direction motion is studied.
8. Design of Experimental Setup
DOE is a method for analysing a condition where one or more variable factors give a varied response. It can solve complicated situations that involve more than one variable that may affect multiple responses and configure more variables interacting with each other. It gives a solution to specific problems about the behaviour of a system that requires an optimal number of experimental observations.
The primary dimension range for the WEC was set as follows: 2 m <
D < 5 m and 4 m <
L < 11 m. Theoretically, this range offers infinite solutions that must be solved. We solved the infinite solutions using the DoE method, which involved 13 computer runs, as shown in
Table 2 and
Table 3 for the front and back positions, respectively.
Each simulation process contains inputs that affect the behaviour of the system and the outputs generated by the process. Moreover, it can also determine the relation between inputs and results. Experiments in engineering are conducted to ascertain the relation between exercise controls and various process inputs to produce the required outputs. The inputs to the process are called variables or factors, while the process outputs are called responses.
The advantage of using DoE in experiments is filtering out factors important in experimental variation. In addition, it identifies the effects of interacting factors in driving the process and the factors that catalyse the process to the optimum. It saves time by reducing the number of processes runs.
For this study, we developed multiple simulations for a given design variables. However, response surface experiments and screening experiments are extreme designs that incorporate all others. Response surface experiments can show both the main effects of variables and how they interact with each other in the response for each design variable. This is different from screening experiments, which only show the former and not the latter. Thus, we used the response surface method (RSM) to design the sequence of simulations to attain a better outcome.
This optimisation study used a set of PA condition parameters to achieve the required maximum power absorption for force excitation, RAO, and WEC (response). Considering the maximum power absorption as the final objective, various reaction factors were employed as the catalyst outcomes that influence the motion of PA, which absorb the most energy across the widest period range.
9. Results and Discussion
We determined the range of condition parameters (factors) based on the characteristics of the installed sea site as well as the principal conditions used in the DoE method. We examined the statistical analysis findings and decided the final Hybrid BBDB-PA parameters according to the plotted graph, contour plots, and surface plots generated through the analysis. The hydrodynamic simulations and analysis were conducted in the frequency domain using a computational software, named ANSYS AQWA.
Figure 11 shows a numerical model in mesh mode generated by ANSYS AQWA.
9.1. PA Position Comparison
As indicated in
Figure 12, to verify the best PA position, a series of runs with BBDB in the diameter range of 2 m <
D < 5 m was performed in AQWA ANSYS using the second order of regular Stokes’ waves. We compared the results to those from the optimisation process. The figure shows the maximum power absorption for the PA over the diameter range 2 to 5 m. As expected, increasing the diameter increased the maximum power absorption [
28], which indicates that the best range selection is a diameter of 5 m. This could be attributable to the fact that higher diameter values correspond to more contact between the wet surface area with the ocean and higher wave energy absorption [
29].
Moreover, it demonstrates that the front PA position is highly efficient in harvesting wave energy for PA diameter 3 to 6 m, with a high difference in the maximum power absorption compared to the back PA position. This could be because the PA received more wave energy from an incident wave in the front position compared to the back position [
30], which was blocked by BBDB. However, we also found that a PA diameter below 3 m has an almost similar value for front and back PA positions. This may be ascribed to the fact that a large size difference between BBDB and PA makes a PA with a smaller diameter to receive unpredictable wave direction caused by a bigger wave interaction from BBDB [
31].
9.2. Diameter PA and Gap Length Interactions
The simulation results were analysed using statistical software. The contour plots shown in
Figure 13 helped us to view the relationship between condition parameters and their effects on the force excitation, heave RAO, and maximum power absorption as the responses. The vertical/horizontal axe represents the gap length (
L)/diameter PA (
D), respectively, in the predefined ranges. The solid and dashed lines represent the minimum and maximum values of responses, respectively.
The behaviour for both front and back PA position contour plots was similar. What differentiates them is the response value for the back position being lower than the front position, as mentioned in the previous section. Furthermore, from the contour plot, we infer that the heave RAO does not affect the value of maximum power absorption due to the non-intersection maximum heave RAO area with any other maximum line. Moreover, higher RAO occurs at the intermediate diameter (D = 3.5 m) and gap length (L = 7 m).
For instance, a PA with a larger diameter (D > 5 m) and small gap length (L < 7 m) is in the maximum area for force excitation and has close to 290 kN/m (front) and 180 kN/m (back) with a maximum power absorption of approximately 5 kW (front) and 2 kW (back). It implies that a larger buoy with a smaller gap will absorb higher force and power. On the other hand, the minimum value for all responses happens at once at the same location at the diameter (D < 3 m) and gap length (5 m > L > 10 m). This means that these parameters need to avoid satisfying the resonant condition for installed sea site wave characteristics. Therefore, besides the response value front position being higher than back position, we also can conclude from these contour plots that the larger PA diameter with an intermediate gap length has the highest performance.
9.3. Optimum Diameter and Gap Length
The main effect diagrams for the force excitation, heave RAO, and maximum power absorption of the PA are shown in
Figure 14,
Figure 15 and
Figure 16, respectively.
Figure 14 shows that the force excitation increased as the PA diameter with maximum value corresponds to the diameter value of 5.6 m. It means that a larger PA diameter will receive a larger impact force due to larger surface contact with wave. For gap length, it increased to 4 m, then decreased after the gap length increased more than 4 m. This trend may be due to a lower impact force when PA is too close and too far with BBDB, causing a wave interaction between WEC.
Figure 15 shows a slightly different trend from other graphs. It shows that a higher value occurs in the middle of the graph, increasing in the early phase and decreasing in a later phase. This trend may be related with resonance frequency of the model; in other words, heave RAO may directly affect by resonance frequency of WEC. However, as discussed previously, the value of heave RAO does not affect the value of maximum power absorption [
32]. The maximum value corresponds to the diameter value of 3.5 m and gap length of 12.5 m with 9 m/m of heave RAO. Moreover, two peaks occur when the gap lengths are 7.5 m and 12.5 m; this may be due to two resonance frequencies occurring due to the combination of two different WEC.
Figure 16 shows the main effect diagram for the maximum power absorption relative to diameter and gap length. The trend is analogous to the force excitation trend. The force excitation highly affected the maximum power absorption [
33]. It means that a larger PA diameter will receive a larger impact force, larger contact surface, and larger power absorption from wave energy. The maximum value corresponds to the diameter value of 6 m and gap length of 4 m. It can be noticed that a gap length of 4 m corresponds well with the sea site wave condition. This may be due to gap length significantly affecting the incident wavelength. Therefore, it should be noted that modifying the PA diameter and gap values significantly influences the Hybrid BBDB-PA performance.
Figure 17 shows the maximum power absorption and heave RAO versus the PA diameter with gap length. It also illustrates the interplay of condition parameters (factors). The factors with the maximum power absorption, factors (5; 7), have a relatively high RAO, whereas the factors with the maximum heave RAO, factors (3.5; 7), have low power absorption. From this surface plot, the optimum value for gap length was 7 m, where it reached the maximum value for all condition parameters.
To further strengthen this study, we used the condition parameter in the response surface optimiser to determine the best set of parameters that jointly maximise the PA’s force excitation, heave RAO, and maximum power absorption. At this point, the condition parameter configuration with a PA diameter of 5 m and a gap length of 7 m were considered optimal. When summed up with BBDB length, the diameter and gap length value coincided with the theoretical value for peak-to-trough length, where the maximum wave height occurred.
9.4. Empirical Equations for Response Parameter
Based on the available dataset, we propose an empirical formula relating to the response parameters such as heave RAO, and maximum power absorption derived by RSM. The optimum value that brings the condition factors to the optimal performance of the response parameter is shown in the empirical equation below:
This empirical equation was generated by RSM statistical analysis based on Mantanani Island wave condition with wave height Hs = 0.4 m and wave period Tp = 6 s. The developed empirical equations matched the findings of the simulations with a coefficient of determination (R2) of 0.94 and 0.98 for the heave RAO and the maximum power absorption, respectively. Consequently, the proposed empirical equations can be used for the rapid estimate of the performance characteristics of Hybrid BBDB-PA within the test limit per the implementation of suitable engineering judgement.