1. Introduction
More than 80% of all global traffic is sea transportation [
1]. Maritime transport is of great importance for world trade, especially under pandemic conditions. In exceptional situations, there is no alternative to maritime transport, and despite a 3.8% drop in traffic in the first half of 2020, there was a recovery in maritime transport for containers and bulk goods in the second half of the same year. According to UNCTAD (United Nations Conference on Trade and Development) forecasts, the total volume of maritime trade will grow by an average of 2.4% per year in the period 2021–2026, and in the same period, maritime container traffic is forecast to increase by an average of 5.2% [
2]. Maritime transport produces 47 times less CO
2 than air transport, 5.9 times less than truck transport, and 2.1 times less than rail transport, if we take into account the amount of cargo transported and the distance traveled. [
3].
On the other hand, maritime transport requires rapid adaptation for compliance with energy efficiency and environmental sustainability requirements. A particular challenge is to meet the requirements regarding the reduction of greenhouse gas emissions by 2050 by at least 50% compared with 2008. According to the IMO (International Maritime Organization) requirements based on the Paris Agreement, carbon dioxide emissions must be reduced by at least 40% by 2030, and 70% by 2050, compared with 2008 levels. At the initiative of the IMO, a new chapter has been added to Annex VI of the International Convention for the Prevention of Pollution from Ships (MARPOL), which provides for additional reductions in carbon dioxide emissions from ships. To achieve the set target, IMO proposes several measures to reduce CO
2 emissions. One of the proposed measures is to optimize and reduce sailing speed to reduce fuel consumption and CO
2 emissions by between 20% and 40%. At extremely slow steaming, a reduction of more than 60% can be achieved [
4]. Bulk carriers, tankers, and container ships are responsible for about 55% of total CO
2 emissions from ships, while the contribution of container ships to total emissions is about 23% [
5].
Slow steaming is not the only method for lowering CO
2 emissions. In [
6], results are presented of about 150 studies to provide an overview of many technologies and measures for reducing GHG emissions from shipping. In the paper, it is stated that no single method is sufficient to achieve meaningful GHG reductions. Authors in [
7] found, after analyzing the frequently used keywords in relevant articles, that the new main focus is on the potential of different alternative fuels for limiting the emissions from the shipping sector, but there are economic and technological barriers for adoption of alternative fuels.
Recognition that slow steaming is still a viable solution is shown in [
8,
9,
10]. Reducing cruising speed (slow steaming) is an effective measure to reduce the consumption of conventional fuels in maritime transport. Slow steaming can be applied to existing vessels, but the effectiveness of the measure is limited by the ability of the vessel’s propulsion system to adapt to long-term travel at reduced speed. In order to achieve adequate energy efficiency and economic acceptability, it is generally necessary to carefully balance the reduction in fuel consumption and CO
2 emissions against the increase in transport time, considering market conditions and, in particular, the willingness of customers to tolerate a longer delivery time.
The reduction in fuel consumption per nautical mile sailed, and consequently, the reduction in CO
2 emissions that can be achieved by applying slow steaming, depends primarily on the design speed of the vessel, i.e., the positive effect is generally greater when the speed reduction is greater compared with the design speed [
11]. The efficiency of slow steaming depends not only on the intended navigation speed, but also on the purpose and size of the ship, as well as the area of travel and the distance covered. The advantages are more pronounced for large ships travelling at medium and high speeds [
12,
13]. Compared with most other measures, slow steaming is an efficient and acceptable solution for reducing fuel costs and negative environmental impacts that does not require significant additional investment [
14]. Therefore, container ships, which are usually designed for sailing speeds of more than 20 knots, are particularly well suited for the application of slow steaming.
A two-stroke low-speed marine diesel engine is mainly used as a propulsion engine on large container ships. This is because of the efficiency in converting the chemical energy of the fuel into the mechanical energy required for propulsion, which is about 50% to 53% for modern low-speed two-stroke diesel engines at 75% to 85% MCR (Maximum Continuous Rating). At lower loads, up to 25% MCR, the reduction in efficiency is about 2 to 3%. Medium-speed marine diesel engines have a somewhat lower efficiency, ranging from 46.3% to 47.6% at 85% MCR [
15,
16,
17]. At a load of 50% MCR, the efficiency is reduced by 3% to 5% compared to the efficiency at 75% to 100% MCR.
In the period from 2008 to 2010, reducing the sailing speed of container ships reduced fuel consumption and CO
2 emissions by more than 11% [
18].
The results of a study on the effects of slow steaming when reducing the sailing speed of a container ship from 24 knots to 19 knots in three different sea conditions (4–6 Beaufort scale) showed a reduction in fuel consumption of about 53% was achieved, regardless of the sea conditions [
19].
The study [
5] was conducted for three container ships, two bulk carriers, and one tanker. The paper presents the results for the tanker, where there is a reduction of brake specific fuel consumption (BSFC) when the sailing speed is reduced from 0% to 30% under different weather conditions. The authors conclude that the reduction in fuel consumption at reduced speed is more pronounced in bad weather than in calm seas.
Reducing the sailing speed of a RO-RO ship by 10% compared with the planned speed leads to a 27% reduction in CO
2 emissions (fuel consumption), and a 40% reduction in speed leads to a 78.4% reduction in CO
2 emissions (fuel consumption) [
20].
The influence of fuel price and cargo space cost on optimal sailing speed was studied in [
13]. From the results obtained for different market conditions, it appears that the selected optimal sailing speed for container ships leads to a reduction in fuel consumption and CO
2 emissions, ranging from 34.9% to 80.3% in the three cases observed. At the same time, the application of slow steaming in container ships is not justified only when the price of fuel is extremely low and the price of renting the ship’s space is high.
The analysis of the reduction of container ship sailing speed by 10%, 20% and 30% [
21] has shown reduction of CO
2, NO
X, SO
X and PM by 21%, 34% and 45%, respectively.
The effects of slow steaming on RO-RO passenger vessels with different propulsion systems operating on short, medium, and long routes [
22] indicate that, compared with designed speed, the greatest reduction in costs and pollutant emissions is achieved by 60% on short routes and 40% on medium and long routes.
In [
18], an example of 55% reduction in fuel consumption is achieved by reducing the sailing speed from 24 to 17–18 knots for a container ship. However, the authors pointed out that slow steaming is only economically justified if fuel prices are high enough relative to freight rates.
A study [
8] analyzing post-Panamax and post-Panamax Plus container ships, as well as very large fourth-, fifth- and sixth-generation container ships built in 2016, showed that most of them do not meet EEXI (Energy Efficiency Existing Ship Index) requirements. However, the impact of slow steaming on reducing fuel consumption is greatest for post-Panamax Plus container ships, while the difference between required and achieved EEXI is smallest for very large vessels.
In the paper [
23], the authors examine the impact of reducing the sailing speed of bulk carriers for compliance on the existing efficiency index (EEXI). They analyzed data from 153 ships built between 2000 and 2020 and concluded that existing design solutions cannot meet energy efficiency requirements. Therefore, the paper presents a user-friendly method to adjust the sailing speed to meet the energy efficiency requirements.
Slow steaming reduces fuel consumption and consequently increases travel time, but even a moderate reduction of 10% leads to an average reduction in CO
2 emissions of 19% [
24].
On individual container ship routes, depending on the operating conditions, the reduction of fuel consumption and CO
2 emissions of up to 70% can be achieved if speed is reduced to about half the intended speed [
25].
However, other factors must also be considered when determining the optimal navigation speed for low-speed traffic to avoid a disproportionate increase in the overall cost of maritime transport.
Low-speed transport applied to container ships (which account for about one-third of the merchant fleet) is efficient mainly because of the higher design speed and a greater ability to adjust sailing speed. However, under certain conditions, the use of extra-slow steaming can reduce overall costs by 20% and CO
2 emissions by 43% [
26].
In [
27], the effects of speed reduction on maritime transport costs and CO
2 emissions were studied. The results show that low speeds offer significant potential to reduce emissions. It is possible to reduce emissions by 19% while reducing other costs, but if emissions are reduced by 28%, the total cost is equivalent to that without the application of slow steaming. Further emission reductions are possible if only slow steaming is used, but with an increase in overall cost.
In general, a reduction in sailing speed results in a reduction in fuel consumption and pollutant emissions. Deviations from this occur only at extremely low loads, e.g., the reduction in nitrogen oxide emissions following a reduction in diesel engine load below a certain level is less than the reduction in fuel consumption [
28].
A detailed analysis of the impact of slow steaming on costs and the choice of optimal speed as a function of fuel prices, freight rates, and other influencing factors is presented in [
29].
A simple model for analyzing the impact of the slow steaming strategy on delivery time, service quality, and bunker costs is presented in [
12]. The paper emphasizes that flexible adjustment of sailing speed to maritime conditions can help improve service quality and reduce fuel consumption. Slower speed for the same transport volume requires additional vessels, but the analysis results shows that the savings in total fuel consumption can be greater than the cost of an additional vessel.
In [
30], the fuel consumption and carbon dioxide emissions for design speed and slow steaming of a container ship were calculated for sailing under different weather conditions (sea state) for two fuel types, i.e., low-sulphur marine gas oil (LSMGO) and natural gas (NG). The results show that navigation at reduced speed leads to a significant reduction in fuel consumption for all sea conditions. For a 13.6% reduction in cruising speed, the average reduction in CO
2 emissions is about 31% when LSMGO is used as fuel. If natural gas is used, CO
2 emissions can be reduced by up to 49% compared with emissions when sailing at design speed.
The impact of slow steaming on the economics of shipping [
31] states that reducing speed can significantly reduce the negative impact of maritime transport on the environment.
2. Methodological Approach and Basic Characteristics of the Ship
Unlike presented articles, this article uses a post-Panamax container ship as an example to examine the effect of slow steaming on fuel consumption and CO2 emissions, but in her design phase. For the analysis of the efficiency of slow steaming, data were obtained by testing the ship hull model at the Brodarski Institute in Zagreb. The advantage of this approach is the flexibility in the choice of the propulsion system and the possibility of avoiding the difficulties associated with the operation of the engine at low load, which occurs during extremely slow steaming. The paper contains a comparative analysis of the effects of navigation at reduced speed for four different configurations of propulsion systems with mechanical power transmission from the diesel engine to the propeller.
The analysis of the effects of navigation at reduced speed was performed for propulsion systems with one and two low-speed diesel engines and with three and four medium-speed diesel engines. Suitable engines available on the market were selected for all four cases.
A numerical model of diesel engines was used to determine the specific fuel consumption at different speeds for four different configurations, and they were calibrated and validated by using available data from the engine manufacturers. The results were used to calculate fuel consumption and CO
2 emission per nautical mile. For this purpose, a numerical quasi-steady-state diesel engine model [
32] was used. The same model was subsequently extended with a module for the prediction of nitrogen oxide emissions and used to analyze the effects of earlier intake-valve closure and split injection on fuel consumption and NO
X emissions [
33,
34].
In the above references, the authors analyze the energy, environmental, and economic aspects of low-speed operation on ships whose propulsion system is generally optimized for design (navigation) speed, i.e., not intended for prolonged operation at reduced speed. In calm seas, the power required by the propulsion engine depends on the third power of the ship’s speed, so even a relatively small reduction in navigation speed results in a significant reduction in the power required to propel the vessel. Marine diesel engines have the lowest specific fuel consumption in the 85% MCR range, and BSFC increases significantly when MCR is below 50%. At extremely slow steaming speeds, the propulsion engine operates at a load of less than 40% MCR, resulting in a significant reduction in efficiency and other problems (greater engine fouling, need for continuous operation of auxiliary blowers, etc.).
Data on the required power of the propulsion engine were obtained through testing on a model of a post-Panamax container ship with a propeller, the hull lines of which are shown in
Figure 1. The measurements and tests at the Brodarski Institute in Zagreb were performed in the towing tank No. 1, which is 276.3 m long, 12.5 m wide, and 6 m deep. The main dimensions of the model and full-scale ship are given in
Table 1. The model tests were performed with a fixed pitch propeller (FPP), the characteristics of which are given in
Table 2. The model is made of wood and has a scale of 1:35.18. The self-propelled tests were performed using the British method (variable load method). The results of the model test were recalculated according to the 1957 International Towing Tank Conference (ITTC) method of performance prediction for a full-scale ship.
The diagram in
Figure 2 shows the dependence of the required power of the propulsion engine on the navigation speed. Engine power_1 refers to the first configuration, and Engine power_2 to the other configurations (2, 3, and 4) of the propulsion plant.
Four propulsion systems with mechanical transfer of power from the ship’s diesel engine to the ship’s propeller were selected for analysis of the effects of slow steaming on reducing fuel consumption and carbon dioxide emissions using a post-Panamax container ship as an example.
3. Configuration of the Propulsion Systems
The effects of slow steaming on the fuel consumption of a container ship are analyzed for four different propulsion configurations.
In the first case, a low-speed diesel engine with direct mechanical power transmission to the ship’s propeller is used for propulsion. Currently, there is no engine on the market that can provide the required power at the given propeller speed.
In the second case, where the target speed of 23 knots is to be achieved, two low-speed engines are used for propulsion at the design speed. In this case, power transmission and the required propeller speed are provided by a gearbox to which the engines are connected via appropriate couplings. In such configuration, either engine 1 or 2, or both engines can be used for propulsion, which increases the adaptability and reliability of the propulsion system.
As a third case of the propulsion configuration, the system with three medium-speed engines is investigated. If necessary, one of the engines, a combination of two, or all three engines are used to propel the ship.
The fourth case of the propulsion configuration uses four instead of three medium-speed marine diesel engines.
Power is transmitted from the engine to the propeller via appropriate clutches and gearboxes. The use of three or four medium-speed engines further increases the adaptability and reliability of the propulsion system and reduces the height and volume of the engine room by about twice or more.
However, for the second, third, and fourth configurations, the additional energy losses due to the gear ratio must also be taken into consideration. Frictional losses occurring in the shaft bearings and gearing of single-stage gearboxes amount from 3% to 4%. For all four configurations, it is assumed that the frictional losses in the radial bearings of the propeller shaft and in the thrust bearing amount to approximately 2% and are considered when determining the required propulsion power as a function of the ship speed.
3.1. Configuration—1
In the first case, shown in
Figure 3, a low-speed two-stroke engine with direct power transfer to the ship’s propeller is used for propulsion.
This solution is characterized by simplicity and energy efficiency, due to the minimal energy losses in transmission and the low BSFC of the two-stroke diesel engine with crosshead. However, with the proposed engine and direct drive, it is not possible to achieve a cruising speed of more than 20 knots. Continuous cruising at a speed of less than 15 knots with an engine load of less than 40% MCR is not recommended.
In these cases, a low-speed marine diesel engine, WinGD X62-B, was selected, whose basic characteristics are listed in
Table 3.
Specific fuel consumption data for the diesel engine (DE) WinGD X62-B at various engine loads used for model validation are listed in
Table 4.
3.2. Configuration—2
In order to allow the ship to reach the design speed of 23 knots, with the possibility of slow steaming with a reduction in navigation speed of about 50%, the configuration shown in
Figure 4 with two low-speed diesel engines was investigated.
The presented design allows sailing at a speed of 23 knots, as well as better flexibility at lower speeds. For example, if only one engine is used for propulsion for a ship speed of 14 knots, the engine load is at an acceptable level of 38.4% MCR. However, the mechanical power transmission causes additional transmission losses that reduce energy efficiency by about 3% but increase flexibility and reliability.
In these configuration, two WinGD RT-flex 58T-E low-speed marine diesel engines, with the basic characteristics given in
Table 5, were used as propulsion engines.
The specific fuel consumption data of DE WinGD RT-flex 58T-E at various engine loads used for model validation are listed in
Table 6.
3.3. Configuration—3
The third propulsion configuration with three medium-speed diesel engines is shown in
Figure 5.
In this case, the engine load is 33.7% of MCR at a navigation speed of 12 knots. This configuration provides very good adaptability to the wide range of navigation speeds and high reliability of the propulsion system. However, due to the losses in mechanical power transmission and the lower efficiency of four-stroke diesel engines compared with two-stroke diesel engines, the fuel consumption is higher.
The basic characteristics of the medium-speed marine diesel engine MAN 12V48/60CR used in the third configuration are listed in
Table 7.
Fuel consumption data of marine diesel engine MAN 12V48/60CR at various engine loads are given in
Table 8.
3.4. Configuration—4
This configuration (
Figure 6) is similar to the previous one, but with four instead of three medium-speed diesel engines used for propulsion.
At a navigation speed of 12 knots, the engine load is 44.1% of MCR. This configuration also provides very good adaptability to the wide range of navigation speeds and high reliability of the propulsion system. In this case, too, the somewhat lower efficiency of the medium-speed engines and the loss of power in the mechanical transmission are the causes of higher fuel consumption.
The propulsion system consists of four MAN 18V32/44CR medium-speed marine diesel engines, whose basic characteristics are listed in
Table 9.
The data for the BSFC of the diesel engine MAN 18V32/44CR at various engine loads are listed in
Table 10.
Figure 7 shows the specific fuel consumption for 25%, 50%, 75%, 85%, and 100% MCR according to the engine manufacturer’s specifications. The data show that the BSFC of the two two-stroke engines is significantly lower than the BSFC of the four-stroke engines in the range of 25% to 50% MCR. The difference decreases with increasing load and is two to three times smaller at 100% MCR than at load of 25% MCR.
5. Results
The following are the results of the analysis of the reduction of cruising speed on the reduction of fuel consumption per nautical mile for four selected configurations of propulsion systems. The designed cruising speed for all configurations is 23 knots, and the speed is reduced in increments of 0.5 knots to a speed of 12 knots, which corresponds to a speed reduction of 47.83%. It should be noted that the analysis for the first configuration was performed for speeds from 20 to 12 knots, due to the characteristics of the engine and the given ship hull design.
Based on the data on the required power of the ship propulsion, the operation of the diesel engine was simulated to determine the BSFC. In addition, to the effects of slow steaming on fuel consumption, the data for decreasing cruise speed and increasing cruise time are shown in
Figure 12,
Figure 13,
Figure 14 and
Figure 15. The corresponding values for diesel engine load as a percentage of MCR are also shown with marked (red dot line) range of low engine load that should be avoided for continuous operation.
Figure 12 shows how a reduction in cruise speed affects fuel consumption when the propulsion engine is a two-stroke diesel engine capable of a highest cruise speed of 20 knots (configuration 1).
According to the manufacturer, it is not recommended to navigate at a speed of less than 14 knots to avoid a long-term engine load of less than 30% of the MCR. In this case, the reduction in fuel consumption per nautical mile sailed is 61.49%, with a reduction in speed of 39.13%, and an increase in sailing time of 64.29%. At a speed of 20 knots, fuel consumption is reduced by 17.96% and trip duration is extended by 15.00% compared with the design speed of 23 knots.
Figure 13 shows the results for the second configuration with two low-speed diesel engines, such that the ship can travel at a speed of 23 knots.
To avoid long-term engine utilisation of less than 30% MCR, it is not recommended to sail at a speed of less than 13 knots, where the reduction in fuel consumption per nautical mile sailed is 71.79%, with a reduction in speed of 43.48%, and an increase in sailing time of 76.92%.
Figure 14 shows the results for the third configuration with three medium-speed diesel engines, allowing the ship to sail at a designed speed of 23 knots.
In this case, the minimum engine utilisation at a speed of 12 knots is 33.7% MCR. At the same time, fuel consumption decreases by 74.07%, while sailing time increases by 91.67%.
In the fourth configuration, four diesel engines are used, which allow very good adaptation of propulsion power to different sailing speeds. At the same time, each diesel engine is used at a speed of 12 knots, which corresponds to a 44.13% MCR. The reduction in fuel consumption per nautical mile compared with consumption at a speed of 23 knots is 74.30%, while sailing time increases by 91.67% (
Figure 15).
6. Comparison of Configurations
The following section compares the fuel consumption of all four configurations presented.
From the diagram in
Figure 16, it can be seen that the fuel consumption per nautical mile is lower for the first and second cases than for the third and fourth propulsion configurations.
This result is to be expected considering that the first two cases use low-speed two-stroke marine engines, whose BSFC is 5 to 7% lower than that of medium-speed four-stroke diesel engines. The reason for the slightly higher fuel consumption in cases 2, 3, and 4 is the use of a gearbox.
The first and second cases are nearly identical except in the navigation speed range of 17 to 20 knots, where the first case consumes about 4.5% less fuel than the second case at navigation speeds of 18 and 19 knots. However, the operating speed range is only between 14 and 20 knots for the first case, and between 13 and 23 knots for the second configuration.
The third and fourth configurations allow extremely slow steaming in the 12 to 15 knots range, with very little difference in fuel consumption. The fourth configuration has up to 4.5% higher fuel consumption at speeds of 16 and 19 knots, and about 3% lower fuel consumption than the third configuration at a speed of 21 knots.
The main goal of applying slow steaming in shipping is to increase energy efficiency, but also for older ships to meet EEXI requirements [
8]. Since carbon dioxide emissions are proportional to the amount of fuel consumed, slow steaming contributes significantly to carbon dioxide emissions reduction.
Figure 17 shows carbon dioxide emission per nautical mile for analyzed propulsion systems. The CO
2 emission was calculated by using dimensionless conversion factor CF for HFO [
39].
The performed analysis shows that slow steaming is an efficient way to reduce fuel consumption. The decrease in fuel consumption at a speed of 12 knots ranges from 72.36% to 76.25%. That drastic reduction in fuel consumption is equal to only 25% of CO2 emissions than those at the speed of 23 knots.