2.1.2. Numerical Simulations of the Dataset
All numerical simulations are performed using MSC Dytran version 2023.3, which is an explicit finite element analysis (FEA) solver for the simulation of short-lived events, such as shocks and collisions, and the analysis of the complex non-linear behaviour that structures undergo during these events. MSC Patran version 2023.3 was used to discretise geometries and generate the Eulerian mesh.
Horizontal fully clamped plates, alternatively made using aluminium or steel, are simulated under different contact underwater explosion loadings according to the schematic representation presented in
Figure 2 (non-scaled drawing).
All squared plates have an exposed area of 500 mm × 500 mm, with the same thickness equal to 5 mm. The geometric centre of the horizontal plates was fixed 2 m below the free surface. Although contact explosions are considered in the study, it should be noted that the behaviour of the gas bubble is not considered, and all analyses are stopped before the gas bubble touches the structure. This assumption does not compromise the framework and the validity of the results, aiming at identifying the location of the explosion. For such purposes, the framework takes information (e.g., pressure and displacement) in a time step before the starting of gas bubble phenomena. Several UNDEX scenarios were simulated, considering different materials for the plate, type of seabed, distance between the seabed and the structure (called
), and final position of the charge within the user-defined two-dimensional grid reported in
Figure 2. The grid is characterised by the constant values
m,
m, and
m. Two values of
have been considered: 0.9 m (signed as
R1) and 1.1 m (signed as
R2).
V1 represents the horizontal distance, measured along the X-axis of
Figure 2, between point A of the structure (
Figure 3a) and the centre of the explosive charge.
V2 represents the same distance but is measured along the vertical Z-axis. Conversely, H is the horizontal distance between point A and the centre of the explosive charge closest to the structure.
H,
V1, and
V2 allow for the unique identification of the spacing of the two-dimensional grid and its position with respect to the structure under examination.
The explosion load cases are reported in
Table 1, including the code, type, and mass of the charge (TNT,
), the equation of state used to numerically model the charge (for all cases Jones-Wilkins-Lee equation, JWL), the radius of the charge’s sphere,
, the Keel Shock Factor (
, and finally, the coordinate of the charge with respect to the reference system of
Figure 2 (
and
).
As mentioned before, all simulations belong to contact UNDEXs despite the framework being independent of this classification. To verify it, the authors calculated the maximum radius of gas bubbles arising from the explosions to compare it with the distance from the structure, according to the formulation reported in [
30,
31]:
In the above equation,
is the maximum bubble radius,
is the weight of the charge in kg (TNT equivalent),
is the depth of charge in water in meters, and finally,
is a constant proper of the given type of explosive (for TNT,
). Considering, for instance, the charge located in position 9 of
Figure 2, Equation (1) provides a value of the maximum bubble radius equal to
, considering
. Since
is greater than the distance between the centre of the charge and the first point of the structure reached by the shock (
), this case belongs to contact type. The same consideration is valid for all the other scenarios.
Table 1 provides information about the Keel Shock Factor (
, which can be considered the index of explosion severity regarding the damage suffered by components mounted inside the hull, for example, on decks and bulkheads. It is computed using the following [
32]:
where
is the weight of the charge in kg,
is the minimum distance in meters between the centre of the charge and the hull, and
represents the angle between the vertical passing through the keel point and the line joining that point with the centre of the charge. For the plates under examination, the first point of the plate closest to the charge is considered.
All load cases in
Table 1 refer to the detonation point located in the same plane with Y-normal, moving through the central point of the plate under examination.
As far as the 3-D numerical model is concerned, the Lagrangian domain is split into two portions, represented by the plate and the seabed (
Figure 3). The plates are represented using Lagrangian quadrilateral shell elements with a base size of 8 mm (
Figure 3b). The chosen mesh size was determined based on a mesh convergence analysis, which demonstrated that further refinement did not significantly affect the out-of-plane displacement of the plate. For simplicity, the details of this analysis are not reported here. The physical properties of the two materials considered for the plates are shown in
Table 2. Both steel and aluminium plates have been considered since they are the most used in the naval sector [
33].
All plate materials considered are governed by the von Mises criterion, according to the Johnson–Cook plasticity model, in which the equivalent yield stress,
, is expressed as
where
is the yield stress,
is the strain-hardening coefficient,
is the equivalent or effective plastic strain,
is the strain-hardening index,
is the strain-rate parameter,
is the reference strain rate (measured per unit time),
is the equivalent plastic strain rate,
is the actual temperature,
is the room temperature,
is the melting temperature, and finally,
is the thermal softening coefficient. All the parameters considered for the two materials are reported in
Table 3.
For a complete high-fidelity representation of the progressive damage of the structure under the underwater blast event, structural damage behaviour is considered using the Johnson–Cook failure model. It defines the properties of a failure model, where failure is determined by a damage model. The damage model is given by the following expressions:
where
is the equivalent plastic strain at the onset of damage,
are failure parameters,
is the mean (or hydrostatic) stress,
is the von Mises stress,
is the reference strain rate, and
is the plastic strain rate.
,
, and
have already been defined above. In this study, the effect of temperature on structure response is not considered due to the adiabaticity of blast wave interaction and only the first two terms of the equation are implemented. The values of the parameters of the Johnson–Cook damage model for the materials used are reported in
Table 4:
For the solid that represents the seabed portion, Lagrangian hexahedron solid elements with a base size of 15 mm were used (
Figure 3c). Three types of soil were considered, and the Mohr-Coulomb yield model was used for modelling [
34]. The material property values of the seabed required for the numerical simulation are estimated by referring to the existing research results and the detailed property values, which were put in order and are shown in
Table 5.
For each soil considered, density
, cohesion
, internal friction angle,
, elastic modulus,
, and shear strength,
, are reported [
34]. The yield stresses are defined via a bilinear curve using the following formulation:
It is important to underline the fact that the seabed considered refers to very high-performance soils, as the weight of the overlying water makes them mechanically more resistant. This consideration applies, in general, to all underwater seabed terrains.
A total of 108 cases were simulated, and
Table 6 provides an alphanumeric code for each numerical simulation.
As far as fluid domain simulation is concerned, MSC Dytran offers two methods [
36]. The first method, called general coupling, can be applied to non-orthogonal Euler meshes, but it is computationally expensive. The second method, which is called fast coupling, requires the Euler mesh to be orthogonal, and it is considerably faster. This makes the fast-coupling approach the most used method. An important step within MSC Dytran is the definition of the coupling surface between the Eulerian and the Lagrangian domains to solve FSI. The coupling surface defines what part of the Eulerian domain is occupied by the structure. Therefore, when a submerged body is considered, the coupling surface must define a closed volume to separate the fluid domain from the structural one. If the object of the investigation is modelled with shell elements, like the considered plates, the coupling surface will no longer act as a container but will only act as a barrier to fluid flow. This approach is called auto-coupling in MSC Dytran. Such a modelling strategy is adopted in the presented study since it is the preferred choice for plates, allowing for a reduction in the number of cells involved in the calculations. A specific FSI algorithm was used by the software to couple both the Lagrangian and Eulerian domains [
36,
37].
The fluid domain represented by the water underwent discretisation, employing cell-centred finite volumes (CCFVs), which are advantageous for forecasting discontinuities arising from the shock wave. This aligns with the Eulerian formulation, wherein the mesh remained stationary while the fluid traversed through it. The considered fluid domain (
Figure 3a) is a box with dimensions 2.7 m × 2.7 m × 2.7 m meshed with a hexahedral cell with a base size of 15 mm. This mesh dimension ensures good accuracy regarding the peak pressure generated by the explosion scenario. At all outer boundaries of the 3-D domain, a flow non-reflecting boundary condition is imposed.
To solve the equations of fluid flow, equations of state (EOS) and initial conditions should be implemented for the different portions of the domain [
37].
During the underwater explosion, the fluid domain includes two main materials: the explosive (detonation product gases) and water. The Jones-Wilkins-Lee (JWL) EOS is adopted to describe the evolution of the charge explosion, which can be expressed as follows [
38]:
where
,
, and
are the pressure, relative volume, and relative internal energy of the detonation products, respectively.
,
,
,
, and
are the adjustable parameters [
39].
Finally, polynomial EOS is specified for water. It relates the pressure in the fluid to the acoustic condensation,
, and the specific internal energy,
. When
(compression), we have
while for
(tension), we have
where
is the pressure,
,
,
is the reference density,
is the whole material density, and
,
,
,
,
, and
are Eulerian fluid constants. Finally,
represents the specific internal energy per unit mass. The constants were obtained by comparing the relevant constants between Equations (7) and (8).
A resume of all Eulerian material properties used in the present simulations, with the related model used in MSC Dytran, is reported in
Table 7:
A total time of 3 ms is considered in all simulations. This period does not induce any effects due to the presence of gas bubbles, and this choice does not affect the machine learning method investigated in the present work, as previously mentioned. Each analysis within the dataset required approximately 36 h for a Lenovo workstation (Lenovo Group Ltd., Beijing, China) with 128 GB of RAM and an Intel® CoreTM i9-13900K 3.00 GHz CPU. This amount of time highlights the limit of coupled Eulerian–Lagrangian analysis, especially when thinking about applications for entire ship structures.