3.1. Synthesis and Complete Characterization of Porous Liquids
The Type I porous liquid synthesis proposed by Zhang et al. [
2] was reproduced and characterized in detail. As illustrated in
Figure 1, porous liquids are obtained following a four-step procedure.
Hollow silica nanospheres are first templated thanks to the self-assembly of pluronic F127 surfactant into spherical micelles. The F127 PPO hydrophobic branches form the core of the micelle, while the PEO hydrophilic parts form the shell. 1,3,5-trimethylbenzene, a hydrophobic component was also added in the solution. It is expected to act as a swelling agent of the hydrophobic core of the micelles. Silica precursors are then added to form a silica corona using a sol-gel process. Being hydrophilic, the silica network polycondenses in the shell of the micelles. At this step, hybrid nanospheres are formed (
Figure 1). The surfactant and the oil are then removed by a calcination step to provide hollow nano-spheres (HS in
Figure 1). To form the “porous liquid”, an organic corona is finally grafted in two steps at the nanospheres surfaces: first, an organosilane is covalently bonded to the surface (HS grafted in
Figure 1); second a modified PEG is linked to the previous organic shell by an ionic bond (PL in
Figure 1). This ionic bond is giving the liquid feature to the hollow silica spheres.
The obtained materials were characterized after each important step of the synthesis: a powder of hollow spheres after calcination (HS), a powder of hollow spheres after organosilane grafting (HS grafted) and a porous liquid (PL).
Figure 2 shows the TEM micrographs measured after these three principal synthesis steps. For the three samples, well defined and monodispersed nanospheres, typically of a 30-nanometer total diameter and 15-nanometer core diameter, are observed. It is important to notice that the particles are more widely spaced for the porous liquid. The space between the spheres is associated to the PEG corona grafted at the nanospheres surface. It is also essential to note that the spheres appear empty in the three cases.
Thermogravimetric analysis was further applied on the same three samples.
Figure 3a shows that the calcinated hollow nanospheres lose about 5 wt% of residual water before 100 °C. Once the spheres are grafted, there is no significant mass loss before 250 °C, for both the HS grafted and the PL samples. As observed by Bourlinos et al. [
20], it confirms that the PL is solvent free. A significant loss of mass after 250 °C for the HS grafted and PL samples confirms the presence of the organic corona after the different steps of grafting. It can be estimated that the organic grafts in the HS grafted and in the PL are 22 wt% and 95 wt%, respectively. It is interesting to notice that due to an abundant quantity of modified PEG in its canopy, the final porous liquid contains only 5 wt% of silica.
The composition of the material was also followed by Fourier Transform InfraRed spectroscopy (FTIR) (
Figure 3b). For the HS sample, a wide band at 3400 cm
−1 (A) is assigned to the stretching vibrations of the Si–OH hydroxy groups in the amorphous structure of silica nanospheres. An IR band due to the stretching vibration of H
2O molecules is also present at 3400 cm
−1. It is associated with the bending vibration of H
2O molecules at 1630 cm
−1 (B) [
21]. The broad band at 1050 cm
−1 (C) and the shoulder at 1170 cm
−1 (C) are characteristic of the TO and LO modes of the asymmetric stretching vibrations bands of Si–O–Si [
21]. The IR band at 800 cm
−1 (D) can be assigned to the symmetric stretching bands of Si–O–Si, while the band at 480 cm
−1 (E) is due to the O–Si–O bending vibrations. These characteristic silica IR bands confirm that the silica synthesis using the sol-gel process is efficient. For the HS grafted sample, FTIR also confirms that the organosilane groups are well grafted on the silica. The featured bands of the organosilane grafts corresponding to the stretching and bending vibrations of –CH
2 backbones are located at 2920, 2840 and 1470 cm
−1 (F) [
2]. Moreover, the intensity ratio of the Si–O–Si bands decreases from 6.28% for HS to 2.74% for HS grafted, suggesting that the increase in the Si–O–Si band is due to the reaction of the Si–OH with the Si–OC of the organosilane graft. The final step to obtain a porous liquid was characterized using FTIR. PEG grafting is confirmed by the presence of characteristic bands at 2874 cm
−1 (G) for aliphatic compounds, 1651 cm
−1 (H) for phenyl, 1205 cm
−1 (I) for sulfonate and 1105 cm
−1 (J) for ether [
2]. As estimated by TGA, the PL sample contains only 5 wt% of silica when the PEG is grafted. It is consistent with the lower intensity of the bands assigned to the silica network.
The porous and structural properties of these materials were further characterized by N
2 sorption and SAXS (
Figure 4). The sorption results are presented in
Figure 4a for the HS and HS grafted samples. The porous liquid could unfortunately not be measured with this technique because N
2 sorption requires performing measurements at low temperatures (77K) that were observed to damage the liquid sample.
The sorption isotherm of HS is a type IV isotherm according to the IUPAC classification, which confirms that the material presents both micro and mesopores [
22,
23,
24,
25]. It is also important to notice that there are two hysteresis loops on this isotherm. The first loop located between 0.5 and 0.9 P/P
0 is a type H1 loop. It is due to N
2 sorption in the sample mesopores, being the internal core of the nanospheres. As previously proposed for similar materials [
26], the second hysteresis loop located between 0.9 and 1 P/P
0 was assigned to the capillary condensation of N
2 molecules between the aggregated nanospheres. The top inset of
Figure 4a also shows the pore size distribution derived from the desorption branch of the H1 hysteresis. It confirms the mesopores diameter of ca. 15 nm observed with TEM.
After the organosilane grafting, the disappearance of the first hysteresis loop reveals that the internal cavity of the nanospheres is no more accessible. This is confirmed by the disappearance of the peak of the pore size distribution in the inset of
Figure 4a. A specific BET surface has been estimated for these two samples. It shows a significant loss from 491.9 m
2/g for the HS to 104 m
2/g for the HS grafted, confirmed at a low P/P
0 by the disappearance of the microporosity (from 0.09 cm
3/g to 0). This suggests that the shell is not permeable to N
2, which may be at the origin of the loss of the mesopores’ accessibility. In the same conditions, Zhang et al. [
2] observed a diminution of porosity, with remaining access to the mesoporosity. Concerning the porous liquid, given that it is not possible to conduct N
2 sorption measurements, a calculation of the supposed porosity has been made, based on TGA results. Considering that the PL is composed of 5 wt% of silica (TGA results), and that the porous volume of HS is 0.53 cm
3/g (sorption results), it can be estimated that the total porous volume of PL is 0.0265 cm
3/g, including a microporosity of 0.0045 cm
3/g. This result is very low compared to the HS sample because the porous liquid is mostly made of organic compounds.
The nanostructure of the samples was further characterized by USAXS and SAXS. In
Figure 4b, the spectra show oscillations that are typical of monodispersed spheres [
27]. An increase in the intensity at a low Q instead of a plateau suggests the presence of attractive interactions between the nanospheres, which is consistent with the aggregation of nanoparticles observed on the TEM micrographs. HS and HS grafted produce very similar signals, while the porous liquid appears much more attenuated. This might be due to the decrease in the electron density contrast between the silica organic shell for the HS grafted and porous liquid. More importantly, this decrease in the scattering signal can be assigned to the much smaller volume fraction of nanospheres in the porous liquid than in the powder HS samples, as also shown on the TGA results.
A complete fit of these data was performed to provide quantitative information of the nanospheres structure. Thanks to a core-(multi)shell spherical model and a sticky hard sphere structure factor, the core radii, silica and organic shells thicknesses could be estimated. The fitted data and parameters are presented in
Supplementary Materials (Figures S1–S3 and Table S1). Considering a microporosity of 6% (estimated from N
2 isotherms results), an electron density of 16 × 8 × 10
−6 Å
−1 was fixed for the silica shell of the HS powder. Consistent with the TEM results, a core diameter of 13.6 nm and a silica shell of 6.5 nm were obtained for this sample.
The HS grafted sample was fitted with the HS powder features as initial parameters. The fit showed that the silica shell is densified after the organosilane grafting, which is consistent with the reduced access to the cavity observed with N2 sorption. A better fit was also obtained by considering a low-density solvent around the nanospheres instead of an additional organic shell. This suggests that the nanospheres are aggregated without any void between the organic shells of organosilane.
The LP sample was more complicated to fit because of the presence of a bump between 0.1 and 0.2 Å−1. The latter was identified with SANS investigation as hydrophilic domains inside the PEG branches (not detailed here). This suggests that residual hydrophilic species remain present in this sample after the synthesis. Performed on a smaller Q range, the fit of the LP sample shows the presence of a small organic corona of 1 nm consistent with the organosilanes collapsed at the nanospheres external surface. An organic solvent was also found around the nanospheres, which is assigned to the interpenetrated PEG branches. Surprisingly, it appears also that the fit of the PL sample requires considering a very low scaling factor that could not be modelled with a low nanoparticles volume fraction. We interpreted this effect as due to the presence of residual PEG and hydrophilic species located around the aggregated grafted nanospheres.
Additional parameters, such as polydispersity and stickiness parameter, were obtained from the fit. A polydispersity of 0.05 to 0.12 for the core radius and around 0.2 for the shell thickness could be estimated for all the samples. A stickiness parameter was also estimated, showing that the three samples present similar attractive interactions between the nanospheres. The latter simulates the particles aggregation but could also be accounted by a Q−4 contribution at a low Q, due to the formation of bigger assemblies of nanospheres.
3.2. Effect of Synthesis Parameters
As one of the main interests for the application of these materials is to exploit their empty cavities, this study focuses on the reachability of the core of the nanospheres, by investigating the porosity of the silica shell. All the parameters that may modify the spheres’ structure and porosity have, therefore, been investigated in detail. The calcination temperature, surfactant quantity and the percentage of the oil component have been modified to characterize their effect on the spheres structure and porosity, in order to target optimized properties for the desired applications. As the porous properties of the final PL cannot be measured using N2 sorption, we evaluated the effect of the synthesis parameters on the calcinated HS spheres.
3.2.1. Calcination Temperature
After the first synthesis step, a calcination step is required to remove the templating surfactant. As this thermal treatment has a significant impact on the morphology of the silica shell, four calcination temperatures have been tested to evaluate their effect on the nanospheres’ structure, size and porosity.
For this, the HS powders’ microstructure has been followed using SAXS and TEM for calcination temperatures ranging from 450 to 750 °C and compared to the 100 °C dried HS samples.
Figure 5 shows the SAXS spectra as well as the core sizes and silica shell thicknesses derived from the SAXS fitting and TEM images. As in
Figure 4b, the SAXS spectra show oscillations that are typical of monodispersed spheres. These oscillations are shifted to the higher Q range for the higher calcination temperatures, which indicates that the size of the spheres is decreasing. A complete fit of the SAXS data allowed the temperature effect on the core size and shell thickness to be evaluated (See fitting parameters in
Table S2). The results are plotted in
Figure 5b and compared to the sizes derived from the TEM images. Both techniques show that both the core sizes and shell thicknesses are impacted by the calcination. A 10% decrease from 100 to 750 °C is attributed to the densification of the silica matrix.
To confirm this trend, N
2 sorption was applied to evaluate the effect of calcination temperature on the spheres’ porosity (See sorption isotherm in
Figure S1 and derived parameters in
Table 1). As expected, a decrease in the total porous volume shows that the silica material is densified with the calcination temperature. Consistent with the shell contraction observed with the TEM, the microporosity of the material is also decreased by a factor of 10. At 750 °C, the hysteresis is not visible anymore, indicating that the cores are no longer accessible and that the microporosity has completely disappeared.
The BET surface areas of 582.4 to 89.5 m2/g for calcination temperatures of 450 to 750 °C confirm the loss of porosity. The microporous volumes also confirm a silica densification, with values going from 0.14 cm3/g at 450 °C to a negligible value of 0.01 cm3/g at 750 °C.
These results indicate that for the highest temperatures, the silica network is contracted until the internal cavities of the spheres are no longer accessible because of a loss of microporosity.
Overall, this study shows that the calcination temperature affects the core and the shell sizes, with a global densification of the silica shell. An increase in the temperature reduces the microporosity of the shell, leading to limited access to the internal cavity of the spheres. As the TGA results show that no organic compounds remain present after 400 °C, it can be considered that an optimal temperature of 450 °C is necessary to achieve a proper calcination while maintaining a high porosity in the silica shell and the access to the internal cavities.
3.2.2. Effect of Surfactant Concentration
Since the surfactant (here the triblock copolymer F127) may form monomeric to spherical or cylindrical micelles in its phase diagram [
28], it is expected to influence the structure and the shape of the resultant nanoparticles.
Six surfactant-to-silica weight ratios have, therefore, been tested.
Figure 6 shows the TEM micrographs and the derived size parameters of the spheres.
As observed on the TEM micrographs, hollow spheres are formed for the surfactant-to-silica ratios between 0.10 and 0.62. Below and over these two limits, no spheres are visible. For a ratio of 0.62, it can be noticed that the spheres present thinner silica shells that appear broken in some cases. Since cylindrical particles are also formed, 0.10 of F127/SiO
2 is also a limit case. In the following, only the ratios 0.15, 0.31 and 0.62 presenting well shaped hollow nanospheres were characterized in more detail. The size evaluation in
Figure 6b shows that not only the size of the core, but also the thickness of the shell is decreased when the ratio of surfactant to silica is increased. However, these decreases do not occur in the same proportions. The decrease in the shell thickness becomes significant and reaches a collapse of 60% at a ratio of 0.62 of F127, while the core size is only reduced by 15%.
Table 2 details the values obtained from N
2 sorption for these three ratios.
The first observation is that the BET surface areas and total porous volume increase significantly when more F127 is added. This can be attributed both to the increase in the number of F127 formed micelles, leading to more silica nanospheres, and to a higher microporosity in the silica shell of the nanospheres. Indeed, as proposed by Managa and Kerkhoff [
29,
30,
31] and as illustrated in
Figure 7, the silica network polycondenses between the surfactant’s F127 hydrophilic branches. After the surfactant’s removal by calcination, the footprint of the hydrophilic branches forms micropores in the silica shell, while the hydrophobic ones (together, with the oily swelling agent (TMB)) form the internal cavity of the spheres (mesopores). Consequently, the higher the number of present hydrophilic branches of F127 is, the more microporous the material is. Considering the effect of the surfactant concentration on the sphere formation mechanism illustrated in
Figure 7, it can also be estimated that in the 0.62 wt% case (higher limit of surfactant content), the numerous branches of surfactant do not allow the silica to polycondense properly, leading to thinner and brittle silica corona, as observed on the TEM micrograph.
The surfactant addition seems, therefore, to markedly affect the morphology of the silica shell. The microporosity created by the F127 branches is increased for a higher F127 content, with reduced sizes of the silica shell. This study shows, therefore, that the silica to surfactant ratio has to be chosen between 0.10 and 0.62 to obtain well shaped hollow nanospheres. In this range of ratio, we show, moreover, that a higher F127 content favors not only bigger sizes of the internal cavities, but also a better accessibility to these cavities thanks to higher silica microporosities.
3.2.3. Effect of Trimethylbenzene Addition
As illustrated above, the surfactant content may significantly influence not only the core size of the nanospheres, but also the microporous properties of the hollow nanospheres. The last essential parameter investigated in this study is the amount of trimethylbenzene (TMB). TMB is conventionally added as a fatty swelling agent to increase the hydrophobic cores of direct micelles and to increase the pore size of mesoporous materials [
32,
33,
34,
35]. In their synthesis procedure, Zhang et al. proposed adding a TMB/Silica weight ratio of 0.31 without justifying either its requirement or its impact. The synthesis was here reproduced with TMB/Silica weight ratios of 0, 0.31 and 0.54 to evaluate its influence on the hollow spheres’ nanostructure and porous properties.
Figure 8 presents the SAXS spectra, the TEM micrographs and the derived size parameters for these three TMB/Silica weight ratios. For a ratio of 0, TEM shows that the cores of the spheres are not well defined, while they are well shaped for the two other ratios. As shown in the top inset of
Figure 8, the core size is significantly increased by the TMB addition, while the silica shell size is slightly decreased. In the absence of TMB, the SAXS spectra show less defined oscillations, suggesting that the spheres are less monodispersed and well designed. This observation is also confirmed by the TEM images.
The SAXS oscillations are also clearly shifted to the smaller Q range for the higher TMB content, which confirms that the spheres are swollen and bigger when TMB is added. This study justifies the need of TMB in the Zhang at al. protocol, as a small amount of TMB is required to form well defined spherical internal cavities. As illustrated in
Figure 9, TMB is indeed swelling the hydrophobic core of the F127 micelles, inducing the formation of hollow spheres with bigger internal cavities.
To evaluate the effect of TMB on the silica spheres porosity, the N
2 sorption isotherms were measured on the same three samples. The isotherms are presented in
Figure S3 and the derived porous volumes and BET surface areas are given in
Table 3.
The porous properties show an optimum for the TMB ratio of 0.31. At this ratio, the obtained material presents the higher microporosity and total porosity as well as the higher BET surface area.
To interpret this surprising result, the hollow sphere formation mechanism illustrated in
Figure 9 has to be taken into account. As mentioned before, the silica shells are templated by the hydrophobic branches of the F127 surfactants molecules. For a constant F127 amount, the increase in TMB is expected to induce a decrease in the density of the F127 hydrophobic branches in the silica shells (See illustration in the square zoom of
Figure 9). This explains the decrease in microporosity between 0.31 and 0.54 of TMB/SiO
2. However, according to this hypothesis, the complete absence of TMB should lead to a very dense quantity of hydrophobic branches expected to produce an even higher microporosity in the silica shell. To interpret the apparent contradiction, it has to be considered that the silica shell is also shown to be thicker for the lower content of TMB. The decrease in the microporosity might then be due to the slightly less connected micropores in these thicker silica shells.
It is confirmed here that TMB is a swelling agent of surfactant micelles, affecting, in the present case, the core size of the hollow nanospheres. We observe, moreover, that the amount of TMB has a significant influence not only on the silica shell microporosity but also on its thickness. This secondary and unexpected effect shows that the TMB content has to be finely tuned for further applications to target both the optimized size of internal cavities and a good accessibility to these cavities.