1. Introduction
Concerns about the future of energy supply availability, together with efficiency issues, or global change evidence are some of the main reasons supporting the huge efforts performed in the optimization of energy production processes, and on consumption rationalization. The required improvements in this area need a great deal of innovation, and a particularly concerned sector is that of cooling and thermal management in industrial processes involving heat transfer processes.
The optimization of the heat transfer efficiency of conventional fluids is necessary to improve the heat dissipation, energy efficiency, and the device lifetimes. This target entails bringing improvement in diverse thermo-physical properties affecting working fluid flow and heat transfer including thermal conductivity, viscosity, density, and specific heat can be pointed out for their influence [
1,
2].
A revision of literature reveals that rigorous theoretical and experimental studies were recently devoted to increase the thermal conductivity of liquids by using the suspension of small particles. Nevertheless, the limited stability of the resulting suspensions is a key concern for micrometric-sized colloids. The use of dispersed nanometric size nanoparticles has been shown to largely overcome this stability issue. Due to the high surface-to-volume ratio of the nanoparticles, they remain in suspension for long periods. They are also suitable for their use in microsystems since they avoid channel clogging in applications as microelectronics heat dissipation.
The application of nanotechnology in this scenario of thermal engineering applications, in the earlier 1990s when the concept “nanofluid” became popular and widely used, denotes solid nanometric-sized colloidal suspensions in different base fluids. These nanoparticles, which may be of a different chemical nature, range from pure metals, metallic oxides, alloys, semiconductors, and different carbon allotropes as nanotubes or graphene derivatives. The nanoparticles are suspended by the combination of several effects, as Brownian motion and electrostatic repulsion between the double charged layers in their surface. When they are in equilibrium with no flow, they are distributed in a balance between buoyant weight and thermal agitation. When these nanocolloids were first introduced showing the first experimental evidences of non-trivial enhanced heat transfer properties and transport properties, the number of related studies in scientific literature has grown almost exponentially [
3,
4,
5,
6]. The initial declared fabulous enhancements in heat transfer ability were later tuned down, and some principles were agreed on regarding the need to establish rigorous experimental standards to ensure sample reproducibility and data reliability. After a rush period, these systems are being gradually understood even though many questions remain unanswered.
Fluid viscosity undoubtedly represents a relevant variable in heat transfer and flow applications. In this paper, the rheological behavior of several nanofluid samples will be investigated. This behavior is affected by the nanofluid preparation method, the nanoparticles size and shape, concentration, viscosity of the base fluid, temperature, potential surfactant use, and dispersion state of the suspended material.
Since the earliest stage of their introduction, the enhanced heat transfer properties of nanofluids have become a very active research area, and the number of related scientific publications still continue showing an impressive growth. Despite this large research body, most of the publications have focused on a rather narrow target and some crucial topics, such as nanofluid rheological behavior, has been scarcely addressed. This fact is somewhat puzzling, since a precise determination of this type of properties is a key to determine their suitability for most heat transfer applications [
7]. Actually, mass transport properties, and viscoelastic behavior, are as relevant as thermal transport properties in the technical profile of any potential working fluid in these applications. The pumping power required for a given fluid is dependent on the pressure drop, which is dependent on the fluid viscous behavior. The ideal profile for a working fluid in a thermal engineering application should combine ideally simultaneous low viscosity and high thermal conductivity. A small improvement in heat transfer leads to a large impact on the design requirement of the heat flow application with evident economy efficiency implications. For the case of solid colloidal dispersions as nanofluids, the dispersion and stability conditions have to be considered carefully as key issues that must be addressed when planning any industrial application [
8].
In a recent study [
9], we have analyzed the properties of exfoliated graphene nanosheets (xGnP) derived nanofluids, and the effect of chemical surface functionalization in their thermophysical profile. The comparison of the viscosity trends showed that the oxidation process on these nanosheets produced a remarkable viscosity increase, which turned out to be shear dependent and more evident in the low shear region. The results of the deformation sweep tests revealed that the exfoliated graphene oxide nanosheets (xGOnP) structural interactions are considerably stronger than in the case of the non-oxidized version. This is an effect of the increase of surface bonded oxygen-containing functional groups because of the oxidation process. At the same time, the surface adsorbed oxygen decreases nanosheets hydrophobicity, which leads to a solubility increase and produces a complexified aggregate structure as final effect. This evolution in the nanofluid internal structure, which is shown as a reflection on the non-Newtonian rheological profile, was highlighted because then chemical surface functionalization arose as a potential tool to be used for smart nanofluid design and synthesis tailoring for different heat transfer processes. The analysis of thermo-physical profiles of nanofluids derived from different carbon allotropes is an active research area, which is shown by the large number of recent studies presented [
10,
11,
12].
The objective of the present work is to go forward in characterizing this innovative category of graphene derived nanofluids, which, in this case, present the study of the results of surface functionalization on thermal conductivity and a rheological profile of graphene oxide nanosheets dispersed in propylene glycol as the base fluid (in the following, denoted as PG-xGOnP for brevity).
2. Experimental
2.1. Materials
Exfoliated graphite nanoplatelets (xGnP-Grade H) were obtained from XG Sciences, Inc. (Lansing, MI, USA). xGnP-H individual nanoparticles are constituted by several layers of exfoliated graphite. The provider declares for this product an average surface area in the interval (50, 80) m2/g, with an estimated individual aggregate thickness of 15 nm and diameter around 5 μm. The base fluid used was Propylene glycol (PG), supplied by Aldrich ≥99.5%, Madrid, Spain). Other products used during the synthesis protocol were NaNO3 (Sigma-Aldrich, ≥99%, Madrid, Spain), H2SO4, (Sigma-Aldrich, 95%–98%, Madrid, Spain), KMnO4 (Sigma-Aldrich, ≥99%, Madrid, Spain), H2O2 (Sigma-Aldrich, Madrid, Spain) and N2H4·xH2O (Sigma-Aldrich, 50%–60%, Madrid, Spain).
2.2. Synthesis
For a rigorous and reliable optimization of a given nanofluid thermal profile, the first step required is a well-defined and reproducible synthesis protocol, intended to produce homogeneous and long-term stable suspensions. The remarkably large number of potential alternatives of nanoparticle-base fluid combinations has to be emphasized when considering a nanofluid as a potential working fluid, and the final choice has to be guided by the technical requirements of the particular application of interest.
2.2.1. Synthesis of Graphene Oxide (xGOnP) Nanoparticles
The first step was the preparation of graphene oxide using a modification of the Hummers and Offeman’s method [
13]. A total of 2 g of graphene nanosheets (xGnP), 2g NaNO
3, and 23mL H
2SO
4 (98%) (obtained by mixing and dissolving first NaNO
3 in sulfuric acid) were used in the reaction, and then stirred in an ice bath. Then, 6g of KMnO
4 were added at a controlled slow rate under agitation, which always kept the suspension temperature below 20 °C. The mixture was afterwards stirred in an ice bath for 2 h, and heated to 35 °C during a 30-min period.
After this period, 92 mL of 70 °C water were slowly added (1.5 mL/min). The heat produced heated the fluid up to 98 °C. The resulting brown colored suspension was kept at 98 °C for 15 min. Afterward, 280 mL of water were added at 70 °C, and the reaction was stopped with the addition of 40 mL of 30 wt %. hydrogen peroxide solution. The solid was then separated by combining centrifugation and hot water washing. The resulting xGOnP nanosheets were dried during three days at 55 °C.
2.2.2. Production of Reduced Graphene Oxide (r-xGOnP) Nanoparticles
Reduced graphene oxide was prepared via 2 g GO in a 500 mL round bottom flask, with 400 mL of de-ionized water. After continuous stirring and 30 min of sonication, 10 mL 50% hydrazine hydrate were added. After that, the mixture was maintained under stirring and heating (100 °C) in a water-cooler condenser for 24 h, where r-xGOnP precipitated as a black solid. This solid was filtrated, the water was washed (5 × 100 mL), and dried. The previous steps were repeated three times [
14]. The process of nanosheets oxidation and reduction is outlined in
Figure 1.
2.3. Characterization
With the aim to understand the modifications on the nanoplatelet original surface, a set of different characterization techniques was applied. This set included scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), and Fourier transform infrared spectroscopy (FTIR). These analytical techniques are used to determine the newly created surface functional groups through elemental analysis, and characterization of crystallinity, aggregation, and structure of the analyzed nanoparticles.
Scanning electron microscopy (SEM) determined the morphology of the dry nanopowder. A field emission gun JEOL JSM-6400-SEM (JEOL, Tokyo, Japan), at an acceleration voltage of 20 kV in the electro-backscatter image was used. SEM samples were prepared by deposition of the nanopowder on a brass support with a double-sided conductive strip. This device incorporates an energy dispersive X-ray spectrometer (EDS) providing chemical characterization of the samples.
X-ray photoelectron spectroscopy (XPS) was obtained from a Thermo Scientific K-Alpha ESCA (Waltham, MA, USA), using a monochromatic radiation source Al-Kα1,2 (1486.92 eV). The photoelectrons were collected at a 90° angle from the sample surface. The constant analyzer (CAE) energy mode was used with a step power of 20 eV for the study, and 100 eV for the high-resolution spectra. The atomic percentage compositions were determined from XPS spectra, considering integrated peak areas using the Scofield sensitivity factors and the Shirley background subtraction method. The adjustment of the Corel level curve was obtained from the convolution of Gaussian and Lorentzian functions.
Concerning Fourier transform infrared spectroscopy (FT-IR), the experimental setup used was a Bruker Vector 22 spectrometer operating in a transmission mode, using potassium bromide pellets for 32 scans in the range of 400 to 4000 cm−1, which estimates a resolution better than 4 cm−1.
The stability of nanofluids obtained from original and functionalized nanoplatelets were checked by evaluating the concentration influence. Thermal conductivity and the rheological properties of the nanofluids were determined experimentally at different concentrations.
2.4. Sample Preparation and Stability
We have used the two-step method to produce the nanofluid samples. First, the nanoparticles are prepared, and then they are dispersed in the base fluid. This method is quite straightforward but it may lead to nanoparticle agglomeration and poor nanofluid stability. Low nanoparticles charges are then necessary to ensure proper stability without the addition of chemical surfactants.
Suspensions of xGnP, xGOnP, or r-xGOnP in propylene glycol (PG) were analyzed. An electronic balance Mettler AE-240 (Mettler Toledo, Greifensee, Switzerland), (5 × 10−5 g accuracy) was used to weigh the nanoparticle powder and then it was dispersed in a predetermined volume of the base fluid to obtain the desired weight fraction, which may be as high as 3% in this case. The particles were dispersed by immersing the nanofluid samples within an ultrasonic bath (Clifton, Fisher Sci., Leicestershire, UK), during 120 min at a frequency of 50 to 60 Hz and a power of 80 W, considering a density of 2.2 g·cm3 for the xGnP nanopowder.
With respect to the stability of nanofluids (NF), the high surface activity of nanomaterials induces aggregation. Due to the agglomeration of the nanoparticles, obstruction and settlement inside micro-channels occurs, which spoils the nanofluid utility. In previous studies, it has been shown that the most relevant factors determining the nanofluid stability are the size, shape, concentration, and chemical nature of the nanoparticle together with pH and polar/non-polar, and viscous nature of the base fluid. Lastly, the dispersion process used also plays a relevant role.
The stability of the studied nanofluids was analyzed with a Thermo Scientific Helios-Omega Ultraviolet-Visible (UV-Vis) spectrometer (Waltham, MA, USA). It is equipped with a thermo-stated cell carrier, where samples undergoing different sonication times were tested. This technique has been extensively used to analyze nanofluids for its rather simple use and fast response. Stability is determined by monitoring the absorbance time evolution of a light beam passing through the fluid sample and operating with a wavelength in the (190 to 1100) nm range. The nature of this technique restricts its application to low concentration nanofluids, since increasing concentration rapidly turns samples opaque.
2.5. Thermal Conductivity
The unusually high thermal conductivity values reported initially for nanofluids were the boosting factor for the interest in this type of systems. Since then, many studies have been devoted to the analysis of this property. The transient hot wire method (THW, Kestin and Wakeham, 1978) [
16] is a very common technique for thermal conductivity experimental determination, and has been widely applied to nanofluids [
5,
17,
18]. This technique, proposed originally by Stâlhane and Pyk [
19], was developed to determine absolute thermal conductivity of powders and solids. Groot et al. [
20] introduced the use of this technique for homogenous fluids. The measuring probe consists of a linear wire inserted into the fluid to be measured. The wire serves two different purposes, as it is used as a heater, through a controlled current circulating to generate heat by the Joule effect, and it also acts as a thermometer. The theoretical basis is the equation introduced by Carslaw and Jaeger [
21], corresponding to an ideal model of the temperature evolution of a thin infinite zero mass linear heat source, placed within an infinite medium.
In this equation, q represents the constant heat rate applied to the thin and infinitely long linear source, while ΔT is the temperature difference between the medium and the initial temperature, and ΔT1 and ΔT2 are the temperature variations at t1 and t2, respectively.
From a theoretical perspective, there is not a satisfactory and agreed theory able to describe the physical foundations of this nanofluid property, and the different competing heat transfer mechanisms are far from being well understood. Since the topic is currently quite controversial, far more rigorous experimental contributions are needed to deepen knowledge on these quite intriguing nanoscale colloids.
Thermal conductivity data presented in this paper were measured with a KD2 (Decagon Devices, Inc., Pullman, WA, USA). Arranged with a KS-1 probe of 1.3 mm diameter and 60 mm long, which can measure thermal conductivities in the range (0.02 to 2) W·m−1·K−1. Samples were initially thermo-stated in a Grant GP200 oil bath (Grant Instruments, Cambridge, UK). The estimated standard uncertainty for the thermal conductivity probe is lower than 0.010 W·m−1·K−1, for the range (0.02 to 0.2) W·m−1·K−1, and 3% for the interval (0.2 to 2) W·m−1·K−1.
2.6. Non-Linear Viscoelastic Measurements
In comparison with the relatively abundant number of experimental studies on the thermal conductivity of nanofluids, rheological studies are still very rare in literature. A rheometer determines the relationship between the speed of rotation of a solid (graphene) in a viscous medium (propylene glycol) and the applied force or torsion. In this study, a rheometer with a cone-plate geometry has been used. This is probably the most widely used device for the study of rheological properties of non-Newtonian fluids [
17,
22,
23]. This geometry results in a uniform shear rate and viscosity is obtained using the formula below.
In the latter expression, θ0 is the cone-plate angle (θ0 < (0.05–0.1) rad), T is the total torque, Ω0 is the relative angular velocity, and R is the cone radius.
A Physica MCR 101 rheometer (Anton Paar, Graz, Austria), with a cone-plate geometry (CP 25-1) was used in this work. It was able to control torques between 0.5 µN·m and 125 mN·m and normal force from 0.1 to 30 N. The cone-plate gap was 0.048 mm, and the in-built Peltier system was used to control the sample temperature. Non-linear viscoelastic experiments (flow curves) were performed at shear rates up to 1000s−1, varying the temperature at concentrations up to 3 wt % of xGnP/PG, xGOnP/PG and r-xGOnP/PG nanofluids. Three replicas for each experiment were carried out.
4. Conclusions
Two different products have been synthesized from commercial graphene nanoplatelets (xGnP), with the aim to improve the nanoparticles stability in the base fluid. The characterization of the samples shows that the surface of graphene nanosheets has been oxidized successfully, and then completely reduced, which decreases the oxygen content in the surface of graphene and improves the nanofluid stability for both functionalized graphene nanofluids.
An experimental thermal conductivity characterization has been performed for xGnP/PG, xGOnP/PG, and r-xGOnP/PG nanofluids. Thermal conductivity increases with respect to the base fluids up to values of 51.8% for xGnP/PG, 7.2% for xGOnP/PG and 13.3% for r-xGOnP/PG, which reveals that, after oxidation, graphene oxide nanosheets lose part of their properties and produce a sharp decrease in the thermal conductivity of xGOnP/PG. After reduction, we recover part of these properties, which is evident, since the thermal conductivity of r-xGOnP/PG nanofluids increases. The influence of temperature in the thermal conductivity of xGnP/PG nanofluids shows that the thermal conductivity enhancements are almost temperature-independent.
Concerning rheological behavior, xGnP/PG, xGOnP/PG, and r-xGOnP/PG nanofluids show non-Newtonian behavior under the conditions implied in this work. As concentration increases, wider and clear Newtonian plateaus are found in the low shear rate region. This implies that, although the nanofluid thermal conductivity enhancement is positive in the potential framework of its application as heat exchange fluid, a careful evaluation of the microscopic flow conditions in every particular case is essential to determine if its viscosity will impose practical limitations for its use.
In conclusion, the chemical reduction process followed to obtain r-xGOnP improves the profile of the studied NF because it improves stability if compared with the original xGnP NF, which recovered an important part of the thermal conductivity that is lost during the previous surface oxidation procedure. Surface chemical functionalization appears then to be a useful design and tailoring tool that must be carefully evaluated since it offers different alternative routes to tune a given nanofluid thermo-physical profile.