Inventory of Good Practices of Sustainable and Circular Phosphorus Management in the Visegrad Group (V4)
Abstract
:1. Introduction
- clarify the importance of the recovery of P raw materials from waste in the context of V4 countries;
- overview of possible sources of P raw materials in V4 countries;
- overview of good examples of sustainable management of P raw materials in V4 countries;
- conclusions.
2. Materials and Methods
3. Results
3.1. Case Study Region
3.2. Primary and Secondary P Raw Materials in V4 Countries
- the maximum depth of deposits documentation is 400 m below the surface,
- the minimum P2O5 content in calcium phosphate-rich nodules is 15%,
- the minimum affluence of calcium phosphate-rich nodules is 1800 kg/.
- 45–55% for wastewater-outflow from the treatment plant,
- 45–50% for sedimentary liquid – leachate,
- 50–60% for dehydrated sewage sludge,
- >90% for sewage sludge ash.
3.3. Good Practices of P Recovery in V4 Countries
3.3.1. Good Practices of P Recovery in Poland
3.3.2. Good Practices of P Recovery in Slovakia
3.3.3. Good Practices of P Recovery in the Czech Republic
3.3.4. Good Practices of P Recovery in HUNGARY
4. Conclusions
- industrial wastewater,
- biomass,
- industrial waste,
- others.
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Year | 2011 | 2012 | 2013 | 2014 | 2015 | 2016 | 2017 | 2018 | 2019 | 2020 | 2021 | 2022 |
---|---|---|---|---|---|---|---|---|---|---|---|---|
EU-27 countries | 439,942 | 440,553 | 441,258 | 442,884 | 443,667 | 444,803 | 445,534 | 446,209 | 446,559 | 447,485 | 447,001 | 446,829 |
Hungary | 9986 | 9932 | 9909 | 9877 | 9856 | 9830 | 9798 | 9778 | 9773 | 9770 | 9731 | 9689 |
Poland | 38,063 | 38,064 | 38,063 | 38,018 | 38,006 | 37,967 | 37,973 | 37,977 | 37,973 | 37,958 | 37,840 | 37,654 |
Slovakia | 5392 | 5404 | 5411 | 5416 | 5421 | 5426 | 5435 | 5443 | 5450 | 5458 | 5460 | 5435 |
Czech Republic | 10,487 | 10,505 | 10,516 | 10,512 | 10,538 | 10,554 | 10,579 | 10,610 | 10,650 | 10,694 | 10,495 | 10,517 |
Deposit | Calcium Phosphate-Rich Nodules (mm) | Calcium Phosphate-Rich Nodules (%) | Affluence of Calcium Phosphate-Rich Nodules (kg/m2) | Affluence Versus Actual Limiting Parameters (%) |
---|---|---|---|---|
Annopol | >10 | 13.5 | 568 | 32 |
Burzenin | >2 | 18.1 | 385 | 21 |
Chałupki | >10 | 14.9 | 354 | 21 |
Gościeradów | >2 | 15.2 | 496 | 28 |
Iłża-Krzyżanowice | >2 | 18.6 | 791 | 44 |
Iłża—Chwałowice | >2 | 22.3 | 891 | 50 |
Iłża—Łęczany | >2 | 18.6 | 654 | 36 |
Iłża—Walentynów | >2 | 19.9 | 470 | 26 |
Radom—Dąbrówka Warszawska | >2 | 16.5 | upper series: 317 | upper series: 18 |
lower series: 460 | lower series: 26 | |||
Radom—Krogulcza | >2 | 19.1 | upper series: 218 | upper series: 12 |
lower series: 504 | lower series: 28 | |||
Radom—Wolanów | >2 | 15.4 | upper series: 170 | upper series: 9 |
lower series: 447 | lower series: 25 |
Types of Waste | P Concentration [mg/kg] | References | |||
---|---|---|---|---|---|
Sewage sludge | 13,200 | 123,000 | 26,100 | 65,400 | [34,35,36,37] |
Sewage sludge ash | 46,200 | 60,697 | 127,351 | 112,425 | [37,38,39,40] |
Animal manure | 21,400 | 30,600 | 32,700 | 29,500 | [41,42,43,44] |
Compost from plant waste | 40,900 | 89,000 | 83,000 | 78,000 | [35,45,46,47] |
Country | 2009 | 2010 | 2011 | 2012 | 2013 | 2014 | 2015 | 2016 | 2017 | 2018 | 2019 |
---|---|---|---|---|---|---|---|---|---|---|---|
Thousand mg | |||||||||||
Czech Republic | 20,720 | 19,630 | 21,790 | 26,330 | 26,010 | 23,859 | 21,024 | 20,671 | 22,327 | 22,822 | 22,109 |
Hungary | 14,930 | 17,034 | 16,833 | 16,060 | 17,047 | 16,312 | 17,770 | 21,796 | 26,684 | 23,366 | 22,789 |
Poland | 56,330 | 52,670 | 51,920 | 53,330 | 54,030 | 55,600 | 56,800 | 56,833 | 58,445 | 58,307 | 57,464 |
Slovakia | 5858 | 5476 | 5872 | 5871 | 5743 | 5688 | 5624 | 5305 | 5452 | 5593 | 5483 |
Total V4 | 97,838 | 94,810 | 96,415 | 101,591 | 102,830 | 101,459 | 101,218 | 104,605 | 112,908 | 110,088 | 107,845 |
Company/Project Name | Description of Good Practices | References |
---|---|---|
Jarocin Waterworks Company | The Jarocin Waterworks Company has signed a contract for carrying out an investment under the project ‘Modernisation and Extension of WWTP Jarocin’. The project includes the implementation of five tasks (with a total value of 60 M EUR), supported by co-financing from the EU. The largest investment in the project is the construction of a station for the recovery of raw materials, such as nitrogen, P, and biogas, at the sewage treatment plant in Cielcza. This would allow it to recover between 100 and 200 kg of fertiliser per year. The water and wastewater management project implemented in Jarocin was recognised with a prestigious award at the international Wex Global 2018 conference, which took place in Lisbon. In the years that follow, the introduction on the market of technologies for the recovery of P will be planned, in particular in the wastewater sector. | [53] |
Azoty Group “Fosfory” | Azoty Group “Fosfory” Sp. z o. o. are one of the leaders in the fertiliser and chemical industry in Europe. The highest quality of products and complete customer satisfaction are their priority. By producing agricultural fertilisers, they strive to maximise the benefits of buyers and maintain all environmental protection requirements. Group is a producer of mineral fertilisers that are widely used in agriculture, vegetable cultivation, and horticulture. Their offers also included chemical products. The Azoty Group “Fosfory” taking advantage of the location within the Gdansk port and access to the Chemikow Wharf in use, it imports some raw materials for the production of fertilisers by sea. With its experience in maritime trading, the Azoty Group “Fosfory” also conducts a wide range of services and reloading as well as sea freight of loose and liquid bulk goods in export and import. | [54] |
Sewage Treatment Plant— Tarnowskie Wodociagi | Tarnowskie Wodociągi Sp. z o.o. provides services in the field of collection and treatment of municipal wastewater. In 2007, on the premises of Sewage Treatment Plant-Tarnowskie Wodociągi Sp. z o.o. the construction of a sewage sludge drying plant was started. This investment was completed in 2008. The construction of the dryer is another step towards even more complete use of sewage sludge and reducing its mass four times. Ultimately, it is planned to utilise sewage sludge along with recovery of P compounds from the ashes. | [55] |
Project “Sustainable management of phosphorus in the Baltic region (InPhos)” | Project “Sustainable management of phosphorus in the Baltic region” (InPhos) received funding from the European Institute of Innovation and Technology (EIT)—a body of the EU, under the Horizon 2020 program. The main objective of the InPhos project was to develop a strategy for sustainable P management (including identification of the P recovery potential) in the Baltic Sea Region by a working group of experts from the Baltic countries—Poland, Germany, Sweden, Finland, Latvia, Lithuania, Estonia, and Italy. | [56] |
Project “Market ready technologies for P-recovery from municipal wastewater (PhosForce).” | The main objective of the “Market ready technologies for P-recovery from municipal wastewater” (PhosForce) project is to develop innovative technology for the recovery of P from wastewater. The Struvia® technology has been used to recover P in the form of struvite crystals from wastewater generated in municipal waste disposal facilities. | [57] |
Project “Towards Circular Economy in wastewater sector: Knowledge transfer and identification of the recovery potential for Phosphorus in Poland (CEPhosPOL).” | The main goal of the “Towards Circular Economy in wastewater sector: Knowledge transfer and identification of the recovery potential for Phosphorus in Poland” (CEPhosPOL) project was to conduct research works focused on the identification of the recovery potential for P in Poland and the development of the sustainable model of the P management, based on the circular economy assumptions. The project was implemented under the Mieczysław Bekker programme for young researchers, financed by the National Academic Exchange Agency (NAWA). | [58] |
Project “Polish Fertilisers form Ash (PolFerAsh)” | The main goal of the Polish project “Polish Fertilisers form Ash” (PolFerAsh) was to develop an environmentally-friendly technology for sewage sludge ash utilisation as a source of fertilisers and construction materials. The project has been conducted in the Cracow University of Technology and Mineral and Energy Economy Research Institute of the Polish Academy of Sciences in Poland and has received the founding from the National Centre for Research and Development. | [59] |
Company/Project Name | Description of Good Practices | References |
---|---|---|
Duslo, a.s-company dealing with fertilisers | The biggest company dealing with fertilisers is Duslo, a.s., a member of the AGROFERT Group. It is one of the most significant companies in the chemical industry in Slovakia. It has developed into a manufacturer of fertilisers of European significance and a global supplier of rubber chemicals. It is a producer of polyvinyl acetate and polyacrylic glues and dispersions that it supplies to the global market. The company s product portfolio includes: industrial fertilisers, rubber chemicals, dispersions and glues, products of magnesium chemistry, and special products. | [60] |
Project “Drinking water supply, sewerage and wastewater treatment.” | The “Drinking water supply, sewerage and wastewater treatment” project contributed to reducing pollution and improving wastewater collection. The project also brought drinking water to people struggling to find regular or reliable supplies. As part of the project, the existing facilities were modernised and a new central pumping station was constructed. Improvements to existing facilities included making it easier to remove nitrogen and P from the water. These actions resulted in a radical increase in the capacity and efficiency of the existing wastewater plant. | [61] |
Slovak Grant Agency for Science (Grant No. 1/0563/15) | The research project was carried out as planned research projects of the Department of Applied Ecology, Sumy State University, connected with subjects “Reduction of technogenic loading on the environment of enterprises of chemical, machine-building industry and heat and power engineering” according to the scientific and technical program of the Ministry of Education and Science of Ukraine (state registration No 0116U006606). The project focused, inter alia, on the biochemical treatment of sewage sludge and phosphogypsum under conditions reducing sulphates with the release of P. A schematic model of the dephosphatation process under the conditions of anaerobic stabilisation of sewage sludge and phosphogypsum was developed. | [62] |
Company/Project Name | Description of Good Practices | References |
---|---|---|
Fosfa, a.s. | Fosfa, a.s. is an innovative Life Science company, the largest processor of yellow P in Europe and a successful exporter. After the successful resumption of phosphoric acid production, the company decided to invest in the production of special applications based on P and detergents. At present, Fosfa products are for food and alcohol industrial applications. The production scope of the company consists of product groups: sodium phosphates, potassium phosphates, ammonium phosphates, and thermal phosphoric acid. During production, the company keeps principles of sustainable development and footprint reduction strongly. | [64] |
Lovochemie, a.s. | Lovochemie, a.s., is the largest producer of fertilisers in the Czech Republic. Its production program has significantly contributed to the development of Czech agriculture. The company decided to invest in the production of special applications based on P and detergents. Currently, the company produces NPK fertilisers. Lovochemie is trying to find long-term sustainable sources of P to replace current raw materials in future. | [65] |
Czech Phosphorus Platform | Czech Phosphorus Platform is an organisation that brings together private companies, government agencies, academic institutions, and individuals. The organisation creates conditions for various activities of members in the area of recycling, circular economy, waste management, sustainable agriculture, and water management to reduce dependence on imports and to recycle P from waste, from crop and animal production in agriculture, from industrial and municipal wastewater. | [63] |
Cleaning of the Brno lake from excess P | The Brno lake is the largest reservoir in Brno, measures 10 km in length, and the flooded area is 259 ha. The main problem of Brno lake for a long time was green cyanobacteria, which polluted the entire water area and made recreation impossible. Water purification and treatment in the lake began in 2007. The project on how to stop and improve the gradual deterioration of water quality at Brno lake, especially from flushing water, is called “Implementation of Measures at the Brno Valley Reservoir”, which aims to reduce the effects of excessive eutrophication on water. The aeration system, in combination with ferric sulphate dosing, ensures the precipitation of P, which sinks to the bottom and becomes (so far) its harmless part. Results show an improvement in water quality in the lake. Applied systems are used to precipitate P, which is the main food for bacteria and most often enters the water with rainwater from fields where farmers use it as fertiliser. These measures have proved very successful over the years and therefore continue during the next stage of the project, “Implementation of measures at the Brno Valley Reservoir, IVth stage 2023–2027 “. The project is managed and implemented by the Moravia River Basin District. Its staff monitors the state of the water, monitors the health of aquatic animals, and generally finds out how the dam is doing thanks to continuous care. The next significant necessary steps are the removal of precipitated P from the bottom of the Brno Lake and the recovery of P by recycling. | [66] |
Company/Project Name | Description of Good Practices | References |
---|---|---|
Bige Holding Ltd. | Bige Holding Ltd. privatised the Tiszamenti Vegyiművek Rt. in 1997. Following the investment in 2004, Bige Holding Ltd. produces compacted NPK products from the Genesis fertiliser range, as well as sulphuric acid, phosphoric acid, and cryolite. The plant, which operates with compacting technology, produces reliably high-quality NPK and PK fertilisers without chemical reaction and drying process, with both meso- and micro-nutrient content in the quality required by the customer. The particle size and strength of the fertilisers are produced to meet today’s modern European quality standards. The environmental impact of the new technology is minimal. | [67] |
Nitrogénművek Zrt. | Nitrogénművek Zrt. in Pétfürdő is the one Hungarian nitrogen fertiliser company with ammonia and fertiliser production capacities. The range includes nitrogen fertilisers, complex NPK fertilisers, foliar and nutrient fertilisers. Chemical products and industrial gases generated during the fertiliser production process are also sold. The main task of the company is to meet the long-term demand for fertilisers in Hungarian agriculture. The current market share of Nitrogénművek Zrt. in the domestic fertiliser market is about 60%. | [68] |
Péti Nitrokomplex Ltd. | Péti Nitrokomplex Ltd. is owned by Nitrogénművek Zrt, which was founded in 1991 by the self-establishment of the research and development part of the plant. The main goal of the company is to meet the needs of its customers and to adapt to the principles of environmentally friendly, integrated crop production, i.e., the rational supply of nutrients according to the area and the needs of the plan. | [69] |
Nádudvar Agrochemical Ltd. | Nádudvar Agrochemical Ltd. operates a world-class state-of-the-art liquid fertiliser service system. The primary objective of the agricultural plant is economic production, which has necessitated the application of state-of-the-art methods in the crop production sector. To achieve this goal, created one of the most advanced liquid fertiliser plants of the time. The company’s services include consultancy, transport, the setting up of transit depots, the provision of a group of application machines and the development of using technology. | [70] |
Nzrt-Trade Ltd. | Nzrt-Trade Ltd. is a fertiliser supplier in the eastern part of Hungarian agriculture; as a member of the Bige Holding Group, it has a significant R&D activity in the production of fertilisers. The company has links with several research institutes and universities, which carry out the crop certification of its products and the basic research work necessary for their development. | [71] |
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Smol, M.; Marcinek, P.; Šimková, Z.; Bakalár, T.; Hemzal, M.; Klemeš, J.J.; Fan, Y.V.; Lorencz, K.; Koda, E.; Podlasek, A. Inventory of Good Practices of Sustainable and Circular Phosphorus Management in the Visegrad Group (V4). Resources 2023, 12, 2. https://doi.org/10.3390/resources12010002
Smol M, Marcinek P, Šimková Z, Bakalár T, Hemzal M, Klemeš JJ, Fan YV, Lorencz K, Koda E, Podlasek A. Inventory of Good Practices of Sustainable and Circular Phosphorus Management in the Visegrad Group (V4). Resources. 2023; 12(1):2. https://doi.org/10.3390/resources12010002
Chicago/Turabian StyleSmol, Marzena, Paulina Marcinek, Zuzana Šimková, Tomáš Bakalár, Milan Hemzal, Jiří Jaromír Klemeš, Yee Van Fan, Kinga Lorencz, Eugeniusz Koda, and Anna Podlasek. 2023. "Inventory of Good Practices of Sustainable and Circular Phosphorus Management in the Visegrad Group (V4)" Resources 12, no. 1: 2. https://doi.org/10.3390/resources12010002
APA StyleSmol, M., Marcinek, P., Šimková, Z., Bakalár, T., Hemzal, M., Klemeš, J. J., Fan, Y. V., Lorencz, K., Koda, E., & Podlasek, A. (2023). Inventory of Good Practices of Sustainable and Circular Phosphorus Management in the Visegrad Group (V4). Resources, 12(1), 2. https://doi.org/10.3390/resources12010002