An Innovative Vision-Guided Feeding System for Robotic Picking of Different-Shaped Industrial Components Randomly Arranged

Within an industrial plant, the handling of randomly arranged objects is becoming increasingly popular. The technology industry has introduced ever more powerful devices to the market, but they are often unable to meet the demands of the industry in terms of processing times. Using a multi-component feeder, which facilitates the automatic picking of objects arranged in bulk, is the ideal element to speed up the identification of objects by the vision system. The innovative designed feeder eliminates the dead time of the vision system since the feeder has two working surfaces, thus making the viewing time hidden in relation to the total handling cycle time. In addition, the step feeder integrated into the feeder structure allows for control over the number of objects that fall onto the work surface, optimizing the material flow. The feeder was designed to palletize aluminum hinge fins but can also handle other products with different shapes and sizes. A two-dimensional (2D) vision system is integrated into the robotic cell to identify the components to be palletized, obtaining a reduced cycle time. The innovative feeder is fully adaptable to industrial applications and allows for easy integration into the robotic cell in which it is installed; by testing its operation with different aluminum fins, male and female, significant results were obtained in terms of cycle times ranging from 1.44 s to 1.68 s per piece, with an average productivity level (PL) of 1175 pcs every 30 min.