1. Introduction
There are many problems in The Traditional Chinese Medicine (TCM) industry which need urgent solutions, such as complicated process, time consuming, high energy consumption, consumption of toxic reagents and so on. Because there is a large number of soluble macromolecular impurities in the TCM materials, such as starchs, pectins [
1], proteins [
2], tannins [
3], etc., These macromolecules are easily form suspended hydrosol in solvent, which is typical thermodynamic unstable system. In the subsequent drying, impurity removal and crystallization processes, caking and adhesion can easily occur and ultimately affect the stability and security of the TCM products [
4]; this requires removal with a large number of organic reagents in the industrial production. In the industrial production of sinomenine hydrochloride (SH), a series of unit operations, such as percolation, pH adjustment, suspension centrifugation, extraction twice with chloroform, alcohol precipitation and crystallization are needed, to obtain a high-quality active pharmaceutical ingredient (API).
At present, membrane separation technology is widely used in food [
5,
6,
7], wastewater treatment [
8,
9], seawater desalination, agricultural waste treatment [
10,
11], and other areas. Membrane separation technology can retain effective components and remove ineffective components by selecting membrane pore size and molecular weight cut-off (MWCO). It has the advantages of high efficiency, no phase changes, low energy consumption and convenient operation [
4]. According to the different separation demands, membrane separation technology can be divided into microfiltration (MF), ultrafiltration (UF), nanofiltration (NF) and reverse osmosis (RO). The MF membrane has a pore size range of 0.01–10 μm is often used as the first step in the membrane separation process to remove microparticles such as bacteria, colloids and insoluble substances in the fluid [
12]. UF membrane can generally retain more than 90% of the substances with relative molecular weight of 1000–300,000 Da, and can separate macromolecular organics (such as proteins, bacteria), colloids, suspended solids, etc. [
4]. NF is between UF and RO. The MWCO of NF is 80–1000 Da, and the pore size is nanometer. It can intercept more than 90% of organic solutes with a MWCO greater than 300 Da and the organic matter with relatively small molecular weight that passing through the UF membrane and can be used for dialysis of inorganic salts trapped by RO membrane [
13,
14]. In the single TCM ingredients, such as sophora flavescens [
15], ephedra [
16], and compound Qingluotongbitang [
17], the membrane separation method has a significant effect on the removal of impurities and the enrichment of effective components in the above water extract, and also in the separation and purification of volatile TCM components, such as volatile oil in patchouli [
18], asarum [
19], forsythia [
20]. In addition, the TCM pharmaceutical industry has begun to use UF-MD hybrid system for resource utilization of TCM wastewater [
21]. The National Development and Reform Commission (NDRC) of China has proposed in The guidance catalogue of industrial structure adjustment (2019 edition) to encourage the development and application of membrane separation technology in the process of drug production, the development and application of energy saving and emissions reduction technology in the production of API, new technology for quality control of TCM and process technology of modern dosage forms of TCM to solve the above problems. There is a need to produce high efficiency extraction equipment and continuous production technology and equipment.
Chinese Pharmacopoeia regulated that
Caulis sinomenii (Qingfengteng) derived from the dry cane stem of Menispermaceae plants of
Sinomenium acutum (Thunb.) Rehd. et Wils. and
Sinomenium acutum (Thunb.) Rehd. et Wils. Var. cinereum Rehd. et Wils, which are distributed in the Yangtze River Basin and the south provinces of China. As a TCM,
Caulis sinomenii has a long history in the treatment of rheumatism [
22].
Caulis sinomenii was firstly recorded in the
Illustrations of Materia Medica of the Song Dynasty, and later recorded in the
Compendium of Materia Medica of the Ming Dynasty in ancient China. It is described in the
Compendium of Materia Medica as being added to wine for the treatment of rheumatism, gout, tuberculous arthritis, pruritus, trauma and ulcers.
Caulis sinomenii is rich in alkaloids. 91 kinds of alkaloids have been screened out in
Caulis sinomenii, in which sinomenine (SIN) is a monomer alkaloid. It accounts for about 2% in
Caulis sinomenii, and its hydrochloride form, i.e., SH, is commonly used in clinic [
23]; which has good analgesic and immunosuppressive effects [
24], and its different dosage forms, such as enteric coated capsules, sustained release tablets, and injections, were widely used in clinical for the treatment of rheumatoid arthritis, chronic nephritis, gout, ankylosing spondylitis and other diseases [
25]. The traditional extraction process of SH, liquid-liquid extraction, in which a large amount of benzene, ethyl acetate or chloroform used, is a commonly used purification method, which could seriously damage the health of operators and cause serious environmental pollution [
26]. Therefore, it is urgent to develop a green and efficient separation techniques to address this issue [
27].
In this paper, the separation and purification of the extract solution of Caulis sinomenii by ceramic MF membrane, an organic UF membrane and under given operating conditions were studied, the aim is to achieve enrichment of the active ingredient, SH, and the removal of impurities, such as biological macromolecules and other alkaloids with similar structures. The technology developed in this paper can provide reference for the development of separation and purification methods of alkaloids in natural products.
2. Materials and Methods
2.1. Materials and Chemicals
Caulis sinomenii (No. 20200601) is purchased from Anhui Yuankang Herbal Pieces Co., Ltd., (Bozhou, Anhui, China) and its origin area is Shangluo City, Shaanxi Province. SH reference substance (No. S27281, ≥98%) is provided by Shanghai Yuanye Biotechnology Co., Ltd., (Shanghai, China). Hydrochloric acid is purchased by Tianjin Damao chemical reagent factory, (Tianjin, China). Calcium hydroxide is obtained by Shanghai Meryer Chemical Technology Co., Ltd., (Shanghai, China). Sodium dihydrogen phosphate is obtained by Tianjin Kermel Chemical Reagent Co., Ltd., (Tianjin, China). Acetonitrile is purchased by Fisher chemical. Sodium hypochlorite is purchased by Tianjin Bohua Chemical Reagent Co., Ltd., (Tianjin, China). Hydrochloric acid, calcium hydroxide, sodium dihydrogen phosphate and sodium hypochlorite are analytical pure and acetonitrile is chromatographic pure.
2.2. Preparation of Caulis sinomenii Extract Solution
1000 g of Caulis sinomenii was put into the percolation tube and soaked in 20 L of 0.1 mol·L−1 hydrochloric acid solution for 24 h. Medicinal materials were percolated at a flow rate of 15–20 mL·min−1, the pH of the extract solution was adjusted to 11–12 with calcium hydroxide after percolated, then adjusted to pH 8–9 with 6 mol·L−1 hydrochloric acid solution after filtrated.
2.3. Filtrating and Cleaning Procedures
Ceramic MF membrane equipment is purchased by Jiangsu JiuWu Hi-Tech Co., Ltd. (Nanjing, China) and UF membrane equipment is purchased by Jinan Bona Biotechnology Co., Ltd. (Jinan, China) The equipments information is listed in
Table 1.
The ceramic membrane material is Al
2O
3, and the UF membrane material is polyethersulfone (PES). The pore sizes and MWCOs of the membranes were 0.5 μm, 0.2 μm, 0.05 μm and 10 kDa 1 kDa respectively. Ceramic membrane equipment operating transmembrane press (TMP): 0.05–0.2 MPa, temperature: 25 ± 5 °C, flow rate: 380–750 L·h
−1. UF membrane equipment parameters: operating pressure ≤ 0.1 MPa. The operation flow of the experiment is shown in
Figure 1. The extract solution of
Caulis sinomenii described in
Section 2.2 was added into the feed tank, driven by centrifugal pump and circulated in the membrane separation equipment. TMP was controlled through adjusting valves P1 and P2, and the flow rate was recorded with current meter f1. The extracted solution passes through the ceramic membrane, the retention part is introduced into the feed tank for circulating operation, and the permeating solution enters the feed tank of UF module for filtrating, the flux data of ceramic MF membranes were obtained by metal tube rotameter. The flux data of UF membranes were calculated according to the volume of permeate discharged per minute.
The ceramic membranes were cleaned with clean water, 1% HCl-NaOH (It refers to cleaning with 1% hydrochloric acid solution for 1 h, followed by 1% sodium hydroxide solution for 1 h) and 1% sodium hypochlorite solution for 1 h at the end of the experiment respectively, and the cleaning volume was 20 L. After cleaning, the ceramic membrane was washed with clean water twice, 30 min each time. After the UF testing, clean membrane with clean water until the membrane flux is restored.
2.4. Analytical Methods
The HPLC method of SH content refers to the first part of
Chinese Pharmacopoeia 2020 edition [
28]. An HPLC (ACQuity Arc, Waters, MI, USA) system equipped with a UV detector was used. Analyses were conducted on a Waters Symmetry-C18 column (4.6 mm × 250 mm, 5 μm) with the column temperature controlled at 25 ± 5 °C. The flow rate of solvent was maintained at 1.0 mL·min
−1, while the injection volume of sample was 5 μL. Isocratic elution of the mobile phase containing acetonitrile and 0.78% sodium dihydrogen phosphate (12:88,
v/v) was used. The detection wavelength was set at 262 nm. Finally, the regression equation (y = 3.837 × 10
3x − 4.666 × 10
3,
R2 = 1) was obtained, and the precision RSD of the method was 0.3%; the repeatability RSD was 2.2%; the stability RSD was 1.8%; the average recovery was 99% (RSD = 0.2%). The test samples are the extract solution and membrane separating permeates in
Section 2.2 and
Section 2.3.
Total solids (TS) contents: 100 mL permeating solution was placed in an evaporating dish, evaporated in water bath, dried at 105 °C for 3 h, cooled in a dryer and weighed [
29]. Calculation formula of the TS removal rates and SH permeabilities as follow:
where
Cs is the TS in the permeating solution;
Cs0 is the TS in the extract solution of
Caulis sinomenii.
where
C refers to the SH content of permeating solution;
C0 refers to the SH content of the extract solution.
Evaluation of degree membrane pollution: if the membrane pollution degree reaches more than 30%, it means that the membrane is seriously polluted and the membrane performance is seriously degraded, so it needs to be cleaned. The cleaning effect is expressed by the recovery degree of membrane flux. The formulas of membrane fouling degree and membrane flux recovery rate are (3) and (4) respectively:
where
Jd refers to the membrane pollution degree,
Jw is the water flux before fouling and
Jp is the water flux after fouling, and
Ji is the pure water flux after cleaning. When the membrane flux restored over 80%, it can be considered that the membrane has been cleaned.
2.5. Statistical Analysis
Each assay was performed in triplicate, and results were expressed as mean ± SD. Pearson’s coefficient (r) was used for the correlational analyses. The SPSS 25.0 (SPSS Inc., Chicago, IL, USA) was used to perform the one-way analysis of variance (ANOVA) with Scheffe as post hoc test. Statistical significance level, except for the ones specially marked, was set at p < 0.05.