1. Introduction
The efficiency of spray systems in combustion engineering systems relies strongly on the dynamics of the liquid droplets, and among other things, their tendency to form groups. This grouping tendency has an influence on their evaporation, the drag force applied on them, and on their final settling point. Increased relevance is also assumed in view of current trends of introducing biofuel blends in practical combustion systems. The better the phenomenon of droplet grouping is understood, the more readily it can be controlled and, perhaps, manipulated for increasing a combustion system’s efficiency and reducing air pollution emissions. By “grouping” is meant the coming together or convening of droplets that were previously more distantly removed from one another. This convening can arise when droplets are moving in an unsteady gas field [
1], but as was observed in recent experiments [
2], it can also arise in non-oscillating host-flow and in droplet streams, even if the droplets are monodisperse, injected in a quiescent environment by a droplet stream generator [
3]. There are a number of previous works in the literature relevant to the study of single streams of monodisperse droplets. In his classical text, Lamb [
4] considers the case of two spheres moving in the line of their centers. His analysis concludes that under certain operating conditions, the spheres will be attracted to one another. Happel and Pfeffer [
5] performed an experimental study of two spheres (of radius 6.35 mm) following one another in a viscous fluid. For Reynolds numbers greater than 0.25, they noted a definite attraction between the two spheres—inertial effects acted to slow down the lower sphere without affecting the upper one. For values of the Reynolds number less than 0.25, their findings concurred with the mathematical theory of Stimson and Jeffrey [
6] for the motion of two spheres in a viscous fluid. More recently, Katoshevski, Greenberg, and co-workers [
7,
8,
9,
10,
11] reported on grouping in aerosols/sprays in an oscillating flow field. Their theoretical and numerical analysis (supported qualitatively by independent experimental observations) showed that there is a tendency of droplets in sprays traveling in oscillating flow fields to form clusters, whereby regions of increased droplet concentration separated from regions of reduced droplet concentration exist.
A relevant study was conducted by Heinlin and Fritsching [
12]. In their experimental investigation of what they termed “droplet clustering in liquid sprays”, they compared this effect using two different types of atomizers: a pressure atomizer and a twin-fluid atomizer. They found that for the twin-fluid atomizer, clustering occurred mostly in the outside spray area. In contrast, clustering took place mainly in the central area of the spray for the pressure atomizer. The droplets were in the size range up to 70 μm. However, no clear influence of droplet size on the formation of droplet clusters was found.
Direct numerical simulations (DNS) were executed by Reveillon and Demoulin [
13,
14] to analyze in depth what they call the “preferential segregation” of droplets in isotropic homogeneous turbulence in both non-combusting [
13] and combusting [
14] situations. Droplet segregation was found to lead to local clusters of droplets surrounded by high levels of fuel vapor. This can lower the evaporation rate and exert a strong influence on the type of combustion (premixed or partially premixed).
Greenberg and Katoshevski [
8] formulated a theory of a laminar spray diffusion flame in the presence of a prescribed oscillating flow field. Their specific aim was to delineate those operating conditions under which droplet grouping occurs. Initial indications of the way grouping can influence flame structure were captured. Numerically computed results established how the phenomenon of droplet grouping can lead to the existence of multiple flame sheets. These are created as a result of the dynamic change in the type of the main homogeneous flame from under- to over-ventilated as the flow field oscillates. Resulting fluctuating thermal fields were also produced, for which the possible production of undesirable pollutants might ensue. Perhaps, the most important conclusion to be drawn from these studies is the potential of controlling the extent of droplet grouping/clustering. The aforementioned basic studies also showed how droplet grouping can impact on flame behavior even by using a relatively simple model, without having to resort to computationally intensive direct numerical simulations.
In the current work, we consider, for the first time, how a standing wave flow-field influences the dynamic behavior of a laminar spray diffusion flame when droplet grouping occurs. Consideration of this particular flow-field is inspired by the clever practical exploitation of the grouping phenomenon suggested by Katoshevski and coworkers [
7,
15,
16], who showed that it is possible to reduce the number and increase the size of particulate matter, PM, by promoting their grouping in an appropriate standing wave flow-field. By designing and constructing a wavy/corrugated car engine exhaust pipe, which enhances the grouping of smoke particles, better filtration of micron and sub-micron sized particles was achieved. In the context of combustion research, standing waves were studied in azimuthal instabilities in annular gas-turbine combustors [
17]. More recently, Chen et al. [
18] reported a numerical study of a turbulent methane jet diffusion flame subject to a standing wave in a longitudinal chamber. Their aim was to understand the influence of acoustic–flame interaction on flame stability. However, both of these works were restricted to pure gas flames only, whereas here, our aim is to investigate the two-phase problem, as mentioned above.
The paper is organized as follows. The governing equations are formulated and then normalized and reduced to a solvable form. This is followed by solving the spray equations and introducing a model for droplet grouping. Then, the solution for the dynamic motion of the spray diffusion flame(s) is derived. Finally, results based on the theory are presented and discussed.
2. Governing Equations—Formulation
We consider the Burke–Schumann spray flame configuration (see
Figure 1), in which fuel vapor and droplets flow in an inner duct (of half-width
) and air flows in outer ducts (each of width
R). Under appropriate operating conditions, after diffusive mixing of the two streams, a laminar, spray diffusion flame is established.
In the inner and outer ducts, the velocities of the streams are the same, but in contrast to Burke–Schumann’s original gas flame analysis, they are not constant and are given by:
where
is the velocity vector,
is the mean flow velocity,
is the amplitude of a standing wave in the axial direction,
k is the wave number, and
is the angular velocity. Without forfeiting generality,
and
are assumed to be positive. The spray is described using the sectional approach [
19]. Here, for the sake of straightforwardness, we take the spray to be mono-sectional. In addition, the Lewis number is taken to be equal to one. Then, the governing equations assume the following form.
Equations (2) and (3) are conservation of momentum equations for the droplets in the mono-sectional spray with
being the transverse and axial average droplet velocity components, respectively,
is the Stokes number,
is the mass fraction of liquid fuel in the spray, and
is the sectional vaporization coefficient. Time is denoted by
. The conservation equations for the Schwab–Zeldovitch parameters
(Equation (5)) and
(Equation (7)), which are derived from the conservation equations for fuel vapor, oxygen, and energy, are coupled to the liquid phase equations:
in which
is defined by:
where
represents mass fraction, the subscripts
F,
O refer to fuel vapor and oxygen, respectively, and
is the stoichiometric coefficient associated with the single-step global chemical reaction that is assumed to describe the chemistry of the diffusion flame,
Products. It is further assumed that the chemical Damkohler number
is infinitely large, so that the flame is limited to a thin surface into which fuel vapor and oxidant flow from opposite sides of the front. In Equation (5),
is the diffusion coefficient taken to be identical for the fuel vapor and the oxygen and implying a unity Lewis number.
in which
is defined by
and
is the ratio of the latent heat of vaporization to the heat of reaction.
The boundary conditions for these governing equations are:
Condition (9) specifies the liquid phase’s entrance velocity components and mass fraction, (10) specifies the inlet fuel vapor mass fraction and its combination with the temperature, (11) specifies the inlet oxygen mass fraction and the temperature, and (12) specifies the symmetry and impermeability of the outer wall of the chamber to both mass and heat transfer, respectively.
8. Results and Discussion
The dataset used for computing the results to be presented is as follows:
,
,
,
,
,
,
,
,
, and
unless otherwise specified. The reduction parameter,
, is based on data quoted by Bellan [
21] (see also [
22,
23]).
We start by exploring when droplet grouping occurs. In
Figure 2, typical characteristic lines are drawn in the
plane (constructed by solving the relevant part of Equation (34)) for several values of the average velocity,
. The influence of
on these lines is conspicuous. As the value of the average wave velocity grows (in the range shown), the clustering of the characteristic curves diminishes, which implies a decrease in droplet grouping. However, it is evident that in regions of clustering of the lines, droplet grouping is to be expected, with an accompanying variation of the vaporization Damkohler number according to Equation (37).
Figure 3 illustrates the way in which the amplitude,
, of the applied host gas standing wave influences the characteristic lines for a fixed average velocity,
. It is evident that as the amplitude decreases, clustering of the characteristic lines decreases, with an expected waning of droplet grouping. Physically, this is understandable, as the deviation from the average velocity of the wave tends to become smaller as
.
The problem of the singularity due to the crossing of characteristic lines when dealing with equations of the form of (22)–(24) was discussed by Massot [
24] and Desjardin et al. [
25]. In the current work, this difficulty has been avoided through careful choice of the parameter values utilized. This was achieved by considering the parameters affecting the paths of characteristics lines for the problem at hand, viz.,
and
. The values chosen, for the results herein presented, were based on the location of the points of origin of the characteristic lines at
, i.e., the time increments involved. Then, figures such as
Figure 2 and
Figure 3 in the manuscript were meticulously scrutinized to ensure that no crossing of the characteristic lines occurred.
The way in which grouping affects flame characteristics is best demonstrated by making a comparison between results predicted using the current theory and those generated by neutralizing the effect of grouping, i.e., by setting the evaporation Damkohler number,
, equal to a constant, rather than allowing it to vary in accordance with the local degree of proximity of the characteristic curves. To this end,
Figure 4 presents a series of snapshots in the evolution of a spray diffusion flame in a standing wave host flow. Due to symmetry, only half of the flame sheet is drawn. The solid black lines are associated with the evolving flame when grouping is accounted for, whereas the gray lines relate to the flame without accounting for droplet grouping. The dominant influence asserted on the flame dynamics due to the host gas steady wave flow-field’s induced droplet grouping is readily observed. When the full influence is neutralized, via neglecting droplet grouping, the single spray flame is seen to be under-ventilated for the entire evolutionary cycle illustrated. At
, the flame height is at its maximum. As time progresses, the flame exhibits a collapse, and at about
, it reaches its minimum height. Subsequently, it begins to regrow in height until it regains its original shape and height with which it started at
. The rise-and-fall sequence of the flame front results from the standing wave flow-field, which oscillates in time, but for which the peak amplitude profile does not move in space.
In stark contrast, when the more realistic droplet grouping is taken into account, a completely different picture of the flame dynamics is revealed. At time
, the flame shape is indistinguishable from that of when grouping is neglected. As time progresses, the flame shapes part ways. The beginning of flame surface split-off and subsequent formation of a second smaller flame can be observed at time frames
and
, respectively. At
, a slight bulge toward the
-axis is observed. A look at
Figure 3 shows that at this time, close to
, the characteristic lines are clustered (
), and the availability of fuel vapor due to droplet evaporation is reduced because
(Equation (43) is reduced. Therefore, the local diffusion of oxidant from the outer duct pushes the flame toward the
-axis, and the bulge splits into two parts. The low flame located very close to
at
is the first part, an over-ventilated flame. The upper split-off flame spans the entire half-plane and is fueled by oxidant from below and fuel vapor from above. It begins to move downstream, whilst a third flame surface appears in between the lower short flame at the entrance to the duct and the split-off flame (see the
frame). This third flame is formed due to an enhancement effect (see later), which produces fuel vapor locally in the surrounding “sea” of oxidant. At
, the third flame surface has extended across to the duct wall and itself has split into two. Meanwhile, the lowest (over-ventilated flame surface) has grown in height. At the next time instant shown, the two upper split-off flame surfaces are seen to have moved downstream, whilst the lowest flame surface has combined with the third split-off surface and is forming an under-ventilated flame that eventually (at
) replicates the situation with which the cycle shown started. The two upper flame surfaces continue to move downstream as they merge. Clearly, flow-induced droplet grouping impacts on the flame dynamics in a remarkably diverse fashion when compared to the dynamics when grouping is absent from the model. A short video clip of the flame surface dynamics can be viewed in the
Supplementary Materials to this manuscript.
To gain some insight into the way in which this evolving multiple flame scenario occurs,
Figure 5 and
Figure 6 compare contours of
without and with grouping accounted for, respectively. When no grouping is allowed, the exponential-like decay of the droplets along the characteristic lines (along lines of constant
) becomes less gradual as time progresses from
to
, after which it becomes more gradual until
. This reflects the underlying standing wave motion of the carrier gas. It also determines the region in which fuel vapor is deposited by the vaporizing droplets and impacts on the instantaneous height of the flame, as can be readily observed. For example, the steepest spatial downstream decrease in
occurs at about
. The fuel vapor available diffuses radially and swamps the oxidant issuing from the outer duct resulting in the lowest under-ventilated flame of those shown in
Figure 4 and
Figure 5.
In contrast,
Figure 6 indicates how grouping can lead to a more complex profile of the liquid fuel droplets and a region of very high values of
that travels downstream with the underlying wave motion. This concentrated region results from droplet grouping and leads to an intricate inhomogeneous spatial and temporal distribution of fuel vapor, which, in turn, produces the multiplicity of flame surfaces. The apparently anomalous behavior, whereby
can actually increase beyond unity, was noted by de la Mora and Rosner [
24], who dubbed it “particle phase enrichment”. It appears because when the liquid phase behavior is described in a Eulerian framework (see Equation (30)), two source terms,
and
, appear on the right hand side of the liquid fuel mass conservation equation. The first is an evaporation term, and the latter is an extra term effectively describing a liquid phase compressibility type of effect (despite the fact that the gas flow field was taken as incompressible). de la Mora and Rosner [
26] demonstrated that the so-called enrichment factor resulting from this latter term can be as much as 10 for (non-evaporating) particles in stagnation point flow. The situation here is somewhat different, but the same phenomenon is exhibited due to the standing wave character of the host gas and (to leading order) the droplet velocity field. The phenomenon is almost completely absent from the profile of
when droplet grouping is not accounted for as in the case of the data utilized here. (Note that
is the ratio of the mass fraction of liquid fuel in the droplets to the total initial mass fraction of fuel vapor and liquid fuel. If the initial total fuel mass fraction is of the order of
, for the values of
greater than unity obtained here, the actual mass fraction of liquid fuel will not exceed unity.)
Finally, we display a comparison between the thermal fields when grouping is absent, in
Figure 7, and when it is present, in
Figure 8. These figures merely replicate, in terms of the temperature contours, what was analyzed above. In
Figure 7, the typical Burke–Schumann spray under-ventilated diffusion flame temperature contours can be seen moving up and down in space and time as the fuel and oxidant fluxes change with the steady standing wave motion. However,
Figure 8 shows the numerous unconventional thermal contours, as flame split-off occurs and local hot and cold regions separate out. So-called “flame pinching” was noted for gaseous diffusion flames using numerical simulations. Although flame pinching was found in pulsating gaseous combustion [
27,
28,
29], the results predicted by Greenberg and Katoshevski [
7,
11] showed that droplet grouping can be a new source of such behavior. The complexity of the dynamical behavior of the flame fronts and their multiplicity produces strong dynamical fluctuations of the thermal field of the sort that can potentially be responsible for incomplete combustion, flame instability, or even local or global extinction. The current theory points to a different flow-field that can be responsible for the major bearing on the nature of the flame dynamics and all that it implies.
Notwithstanding the afore-described results, it is important to make note of the limitations of the model we employed. A number of fundamental assumptions were adopted to facilitate an analytical solution.
- (1)
The gas velocities in the inner and outer ducts were assumed identical and unchanging, thereby divorcing the heat and mass transfer equations that were solved from the gas flow equations. In the context of a common constant gas flow field velocity, it was shown [
30] that the effect of the non-uniform flow that develops downstream of the boundary between the inner and outer ducts on the overall characteristics of the spray flame could be expressed in terms of a rescaled vaporization Damkohler number.
- (2)
Wall effects on the flow are ignored here as the inner ducts width is much smaller than the width of the chamber.
- (3)
The chemical Damkohler number was assumed to be infinitely large. This is a common reasonable assumption, but questions of flame extinction can only be fully addressed if a finite chemical Damkohler number is used. Of course, a more detailed study, including incomplete combustion, would require a multiple-step chemical kinetic scheme to be adopted rather than the single-step overall scheme applied here.
- (4)
Gas expansion effects were not accounted for. However, this may not unreasonable if the reaction zone is limited to a surface (i.e., via the infinite chemical Damkohler number).
- (5)
Finally, the treatment of the spray as being mono-sectional is approximate, as true sprays are generally polydisperse. Nevertheless, the mono-sectional spray does give a good initial indication concerning the overall flame characteristics.
A fuller, more precise description of the problem we solved here clearly requires a full numerical solution of all the fluid flow, heat and mass transfer, and spray governing equations, which is beyond the scope of this current initial analytical foray into this difficult two-phase problem. Despite these limitations, the theory and results presented here do afford a preliminary glance at the sort of phenomena that are to be anticipated in such a configuration.