Biomimetic Design of Soil-Engaging Components: A Review
Abstract
:1. Introduction
2. Biomimetic Soil-Engaging Components
2.1. Low-Resistance Biomimetic Components
2.1.1. Components Inspired by Biological Structures
2.1.2. Components Inspired by Creature Movements
2.1.3. Chapter Summary
- The biomimetic design of the morphology and structure is convenient, efficient, and requires minimal alteration to the production process of soil-engaging components, making it the primary method for addressing draught reduction challenges;
- Research on reducing the resistance of soil-engaging components by mimicking organism movement is limited. This is primarily due to the challenges associated with obtaining motion parameters from biological organisms. Factors such as the habits of the organisms and the experimental environment can influence the data accuracy. In addition, moving components require additional energy to drive, provided by fuel or electricity. Such bionic components may result in reduced component resistance but increased total energy consumption, which is worth considering [95]. Nevertheless, the resistance reduction characteristics of biological motion deserve further exploration in this area. They serve as valuable inspiration for the creation of low-resistance components with enhanced performance.
- Scholars have conducted more research on biomimetic draught reduction in soil-engaging components, which represents a current research focus. Mimicking the excellent characteristics of living creatures and applying them to soil-engaging components, it shows a satisfactory performance in tests. The bionic prototypes of bionic low-resistance soil-engaging components are diverse, particularly in regard to soil animals. However, the differences in size and material between these animals and components are enormous. Therefore, the differences in needs and conditions between biological and engineered systems must be carefully considered when designing biomimetic soil-engaging components.
2.2. Anti-Adhesion Biomimetic Components
2.2.1. Components Inspired by Biological Non-Smooth Surfaces
2.2.2. Components with Coupling Bionic Design
2.2.3. Chapter Summary
- The non-smooth surface of soil animal bodies has good anti-adhesion properties. Soil-engaging components designed according to the bionic prototype makes the soil−tool interaction on the surface of the components similar to those of the soil animals. Such components effectively reduce soil adhesion by reducing the contact area and disrupting the continuity of the water film;
- Coupling bionics open up new ideas for the design of soil-engaging components that reduce soil adhesion. Coupling bionics combines materials, structures, forms, and functions to achieve synergic effects. Despite the increased complexity, this approach further enhances the anti-adhesion effect, as shown in Table 2. By coupling bionic design methods, the soil-engaging components for a wide range of operating conditions can be developed, which provides a broader perspective for their development.
- Bionic soil-engaging components can reduce soil adhesion, but their effect is often determined by soil conditions and has a limited scope of application. Meanwhile, biomimetic non-smooth structures also place higher requirements on the processing and manufacturing of components. Therefore, it is necessary to conduct further research to improve the applicability and engineering application value of bionic design.
Bionic Prototype | Components | Bionic Design | Components Performance | Ref. |
---|---|---|---|---|
Dung beetle | Bulldozer blade | Convex structure | Adhesion mass↓ | [104] |
Press roller | Ridge structure | Adhesion mass 52.78%↓ | [105] | |
Resistance 28.66%↓ | ||||
Disc | Convex structure | Normal adhesion force 7–18%↓ | [108] | |
Ground beetle | Press Roller | Convex hull structure | Adhesion mass 51.2%↓ | [109] |
Slip rate 62.5%↓ | ||||
Earthworm | Press roller | Rubber bulge structure | Adhesion mass 37.62%↓ | [111] |
Digging shovel | Ripple structure | Soil adhesion↓ Fuel consumption 17.15%↓ Drag resistance 14.45%↓ | [114] | |
Soil animals | Penetration head | Convex/Concave structure | Jacking force 18.7%↓ Adhesion resistance↓ | [119] |
Dung beetle | Plate | UHMWPE | Adhesion force 10.54%↓ | [123] |
Convex structure and UHMWPE | Adhesion force 28.56%↓ | |||
Mouldboard plough | Flat surface and UHMWPE | Plough resistance 14–22%↓ | [124] | |
Protuberant structure and UHMWPE | Plough resistance 17–33%↓ | |||
Furrow opener | Steel ridge structure | Equivalent pressure 13.97%↓ | [127] | |
Ridge structure and UHMWPE | Equivalent pressure 28.82%↓ | |||
Drill bucket | Convex structure | Adhesion force 20.18%↓ Adhesion weight 24.04%↓ | [134] | |
Convex structure and Electro-osmosis | Adhesion force 64.39%↓ Adhesion weight 83.27%↓ | |||
Pangolin scale | Press roller | Polyhedral structure and Enamel coating | Adhesion mass 25.07%↓ | [136] |
Polyhedral structure and UHMWPE | Adhesion mass 33.22%↓ | |||
Earthworm | Digging shovel | Ripple structure | Soil adhesion↓ Digging resistance 12.69%↓ | [114] |
Ripple structure and Coating | Digging resistance 18.27%↓ Fuel consumption 17.15%↓ | |||
Rhizoma mperatae | Plate | Chemical modification | Adhesion mass 20.02%↓ | [130] |
Chemical modification and Bionic texture | Adhesion mass 84.13%↓ |
2.3. Wear-Resistant Biomimetic Components
- The macroscopic or microscopic structures of organisms have been imitated and applied to the surfaces of soil-engaging components, which has significantly improved their wear resistance. These structures reduce the wear of soil-engaging components by reducing the contact area with abrasives and changing the movement speed and trajectory of abrasives, thereby significantly enhancing durability;
- Wear test is the main method in the current research process of bionic wear-resistant soil-engaging components. However, there is a big gap between the sample materials, abrasives, and wear conditions used in tests and actual working conditions. More comprehensive test methods, together with numerical simulations and field tests, are required to further analyze the performance and mechanism of bionic wear-resistant soil-engaging components;
- When studying bionic wear-resistant soil-engaging components, the impact on other performance aspects requires consideration. The application of bionic structures such as ribs, convex hulls, and pits to soil-engaging components enhances wear resistance but also alters the contact state between the components and the soil. The influence of bionic structures on the structural strength of the components, the resistance and adhesion encountered during operation, and the overall operational effectiveness need further investigation.
3. Analysis of Optimizing Performance Mechanisms of Biomimetic Components
3.1. Biological Curves and Surfaces
3.2. Non-Smooth Surface Structures
3.2.1. Contact Condition between Biomimetic Component and Soil
3.2.2. Soil Particle Movement on Biomimetic Component Surface
4. Conclusions and Outlook
- (1)
- The biomimetic design of soil-engaging components is effective, and a large number of organisms provide inspiration for the bionics. However, current research on bionic principle is still insufficient, with most designs relying on methods such as the similarity principle, rule of thumb, and experiments. For instance, the scale of bionic design presents a challenge, as biological surface structures span from nanometers to millimeters, posing a significant gap compared to conventional soil-engaging components in engineering. Reasonable methodologies are needed to support these studies. In future research, the functional mechanisms of bionic prototypes can be studied through more advanced testing techniques and professional characterizations. By investigating the key mechanisms underlying draught reduction, anti-adhesion, and wear resistance, a more solid theoretical foundation can be established for the design of biomimetic soil-engaging components.
- (2)
- Bionic coupling design is a future development trend. It is a method that is more comprehensive and closer to the function of biological prototypes and can further improve the performance of soil-engaging components. Existing bionic designs tend to imitate a single feature. However, there is a huge gap between single research and biological entities, and bionics in a single dimension alone cannot lead to perfect results. The requirements for soil-engaging components have become more complex and stringent with human exploration and economic development. Coupling bionics leads to a shift in the design of soil-engaging components from simply imitating biological structures to a deeper level of understanding, realizing a higher level of performance improvement and engineering applications. Through coupling bionics, more effective solutions can be achieved for intricate engineering challenges.
- (3)
- Computer simulations are essential for selecting, designing, and optimizing biomimetic soil-engaging components. Traditional testing is often constrained by factors like equipment availability, soil conditions, and climate. Simulation offers flexibility to overcome these limitations, providing significant convenience for optimizing biomimetic soil-engaging components. In subsequent research, efforts can be directed towards establishing more accurate simulation models. Examples include improving the accuracy of component models and using soil models that better match actual conditions. Additionally, various calculation methods, including the discrete element method (DEM), finite element method (FEM), multibody dynamics (MBD), and computational fluid dynamics (CFD), offer unique advantages. Combining these methods enables more accurate simulation of realistic scenarios for analyzing biomimetic soil-engaging components. For example, combining DEM and MBD allows for the study of the operating effects of complex moving components [71], while combining CFD and DEM allows for the exploration of soil−tool interaction mechanisms in high-moisture-content soils [174]. These methods help to observe more details of soil movements and interactions, enhancing the reference value of simulation results.
- (4)
- Biomimetic soil-engaging components have been proven to have excellent performance, but their widespread adoption in engineering remains limited. The intricate contours and structures of these components often require precise machining methods and additional processing steps, leading to increased production and maintenance costs. In addition, biomimetic soil-engaging components may improve performance in one aspect but have a negative impact on another. For example, adding groove structures may weaken the component’s strength. Therefore, it is necessary to use advanced manufacturing technologies and materials to find a balance between the component design, durability, and manufacturing costs, facilitating broader adoption of biomimetic soil-engaging components in practical operations.
Author Contributions
Funding
Institutional Review Board Statement
Data Availability Statement
Conflicts of Interest
References
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Bionic Prototype | Components | Methods | Working Parameter | Components Performance | Ref. |
---|---|---|---|---|---|
Mole cricket (forefoot) | Subsoiler | DEM simulation | Crank speed 100 rpm | Horizontal resistance 16.34%↓ Vertical resistance 24.53%↓ Energy consumption 9.64%↓ | [8] |
Rotary blade | DEM simulation | Rotary speed 300 rpm Forward speed 0.66 m/s | Power consumption 14.62%↓ | [24] | |
Mole rat (claw) | Rotary blade | Field test | Rotary speed 220 rpm Forward speed 0.5 m/s Tillage depth 120 mm | Torque 3.91%↓ Tillage depth stability > 93.59% | [28] |
Rotary blade | Field test | Rotary speed 300 rpm Forward speed 0.1 m/s Tillage depth 70 mm | Torque 21.05%↓ Power requirement↓ | [29] | |
Cutting disc | FEM simulation | Rotary speed 300 rpm Forward speed 1.5 m/s | Combined stress 34.33%↓ Normal stress 22.64%↓ | [26] | |
Disc | Soil bin test | Forward speed 1 km/h | Mean vertical resistance 21.4%↓ Mean draught force 28.7%↓ | [30] | |
Disc | Field test | Speed 0.1 m/s Tillage depth 40 mm | Draught force 22.8%↓ | [31] | |
Digging Shovel | Field test | Forward speed 0.56 m/s Digging depth 250 mm | Draught force 13.33%↓ Fuel consumption 9.18%↓ | [32] | |
Rotary blade | Soil bin test | Rotary speed 160–320 rpm Forward speed 3 km/h Operating depth 80 mm | Mean torque requirement 13.99%↓ | [34] | |
Subsoiler | Field test | Forward speed 1.8 m/s Tillage depth 460 mm | Draft force 18.61%↓ Soil looseness 20.6%↑ | [35] | |
Mouse (claw) | Subsoiler | Soil bin test | Forward speed 0.192 m/s Tillage depth 350 mm | Horizontal resistance 7.1%↓ Vertical resistance 24.0%↓ | [36] |
Subsoiler | Field test | Forward speed 2 km/h Tillage depth 350 mm | Draft force 8.9%↓ | [38] | |
Badger (claw) | Cutter teeth | FEM simulation | Rotary speed 450 rpm Forward speed 1.5 km/h Cutting depth 50 mm | Cutting resistance↓ Kinetic energy↑ | [10] |
Bucket teeth | Wedging test | Cutting speed 1 m/min Cutting depth 40 mm | Buried resistance 12.6%↓ | [41] | |
Badger (teeth) | Specimen | FEM simulation | Cutting speed 4 mm/s Penetration depth 50 mm | Penetration force 26.15%↓ | [47] |
Furrow opener | Soil bin test | Operating speed 7.2 km/h Operating depth 50 mm | Working resistance 8.71%↓ | [48] | |
Bear (claw) | Plowing device | DEM simulation | Rotating speed 260 rpm Forward speed 0.3 m/s Plowing depth 128 mm | Power consumption 34.9%↓ Specific energy consumption 5.22%↓ | [49] |
Anteater (claw) | Shovel | Field test | Forward speed 0.83 m/s Tillage depth 250 mm | Tillage resistance 8.11%↓ Soil disturbance 20.26%↓ | [52] |
Shark (skin) | Subsoiler | Soil bin test | Cultivation speed 2.1 km/h. Depth 200 mm | Horizontal resistance 21.3%↓ Vertical resistance 24.8%↓ | [55] |
Subsoiler | Soil bin test | Operation speed 3.6 km/h Tillage depth 400 mm | Tillage resistance 60.4%↓ | [57] | |
Mole (digging) | Subsoiling mechanism | DEM simulation | Rotational speed 100 rpm Forward speed 0.5 m/s | Drag resistance 18.4%↓ Soil disturbance 312.78%↑ | [65] |
Cleaner | DEM simulation | Forward speed 2.22 m/s | Working resistances 49.4%↓ Straw cleaning rate 11.2%↑ | [66] | |
Hare (digging) | Profiling energy storage device | Field test | Operating velocity 4–5 km/h Tillage depth 400 mm | Fuel consumption 16.1%↓ Soil disturbance↓ | [71] |
Earthworm (wriggling) | Probe | Penetration test | Penetration speed 2 mm/s Penetration depth 100 mm | Penetration resistance 80%↓ | [76] |
Antlion larva (vibration)e | Subsoiler | Field test | Forward speed 3–7 km/h Tillage depth 300 mm | Working resistance 14.2–21.2%↓ Energy consumption 11.2–16.5%↓ | [83] |
Locust (biting) | Cutting blade | Soil bin test | Rotation speed 930 rpm Forward speed 6 km/h | Cutting energy 9.4–11.7%↓ Power consumption 10.4–14.7%↓ | [87] |
Ant (biting) | Cutting blade | Field test | Rotation speed 240 rpm Forward speed 3 km/h | Cutting torque 15.4%↓ Power consumption 11%↓ | [89] |
Root (growing) | Probe | Penetration test | Penetration speed 10 mm/min Penetration depth 150 mm | Penetration resistance 13.4%↓ Energy consumption 13.02%↓ | [91] |
Bionic Prototype | Components | Working Parameter | Components Performance | Ref. |
---|---|---|---|---|
Shell | Ridged surface | Sliding distance 82 m | Mass loss 63%↓ | [142] |
Subsoiler tine | Sliding speed 3.02 m/s Sliding distance 4100 m | Mass loss 30%↓ | [143] | |
Shell/Pangolin quama | Subsoiler sample | Sliding speed 1.68 m/s | Mass loss↓ Wear resistance 77%↑ | [144] |
Sweep | Wear speed 2 m/s Wear distance 6427.2 m | Mass loss 34.355%↓ | [11] | |
Sandfish | Specimen | Wear distance 11,400 m | Mass loss 72.7%↓ | [150] |
Earthworm | Mud pump piston | Rotating speed 2.67 rpm Pressure 0.1 MPa | Mass loss↓ Temperature value↓ | [156] |
Non-smooth morphology | Wheel | Wear time 40 h | Mass loss 46%↓ Energy consumption 26%↓ | [153] |
Tire | Applied force 750 g Friction distance 40 m | Wear resistance 9%↓ Sliding ability 3.4% (sand)/4.2% (glass)↑ | [154] | |
Cone | Wear speed 2.35 m/s | Mass loss 54.04%↓ | [157] |
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Xu, Z.; Qi, H.; Gao, P.; Wang, S.; Liu, X.; Ma, Y. Biomimetic Design of Soil-Engaging Components: A Review. Biomimetics 2024, 9, 358. https://doi.org/10.3390/biomimetics9060358
Xu Z, Qi H, Gao P, Wang S, Liu X, Ma Y. Biomimetic Design of Soil-Engaging Components: A Review. Biomimetics. 2024; 9(6):358. https://doi.org/10.3390/biomimetics9060358
Chicago/Turabian StyleXu, Zihe, Hongyan Qi, Peng Gao, Shuo Wang, Xuanting Liu, and Yunhai Ma. 2024. "Biomimetic Design of Soil-Engaging Components: A Review" Biomimetics 9, no. 6: 358. https://doi.org/10.3390/biomimetics9060358
APA StyleXu, Z., Qi, H., Gao, P., Wang, S., Liu, X., & Ma, Y. (2024). Biomimetic Design of Soil-Engaging Components: A Review. Biomimetics, 9(6), 358. https://doi.org/10.3390/biomimetics9060358