Search Results (380)

This study investigates the thermal and vibration-attenuation performance of a novel 7-inch FPV drone frame manufactured from cast AZ31 magnesium alloy (MG), compared to 6061-T6 aluminum (AL) and carbon fiber (CF) composite structures under an extreme payload of 2 kg. Using quantitative spectral analysis of Blackbox flight logs, the research demonstrates that the MG frame provides superior system-level vibration damping, particularly under high-stress conditions. Under a 2 kg payload, the MG frame exhibited a 49% reduction in vibration power compared to the AL frame. Spectral data identified primary resonance peaks for the MG frame at 147 Hz (0 kg) and 204 Hz (2 kg), whereas the AL frame showed significantly higher frequency peaks at 179.5 Hz (0 kg) and 239.4 Hz (2 kg). Comparative modal hammer tests further validated these findings, with the magnesium design exhibiting lower impulse energy (0.22 mW/Hz) and faster decay than aluminum (0.24 mW/Hz). Thermal imaging analysis showed better motor cooling for the metallic frames; average motor temperatures on the magnesium frame (51.8 °C) and AL frame (50.3 °C) were significantly lower than on the CF structure (77.5 °C). The findings establish that AZ31 magnesium alloy offers an excellent synergy of lightweight stiffness and damping capacity, making it a viable alternative for heavy-duty FPV platforms requiring high signal integrity. Full article

In this study, a gradientstructured (GS) AZ31 Mg alloy sheet with high stretch formability is fabricated using turned bearing extrusion (TBE). The mechanism by which the gradient structure contributes to the improvement in formability is elucidated. The Erichsen index of the GS sheet reaches 5.51 mm, representing an increase of up to 89.3% compared to conventional extruded (CE) sheets. During the Erichsen cupping test, when the coarsegrained (CG) layer of the GS sheet is positioned on the inner side, the large grains promote the activation of deformation twins, thereby effectively enhancing the strain accommodation capacity in the thickness direction. Meanwhile, the finegrained (FG) outer layer effectively suppresses the formation of {10$\stackrel{-}{1}$1} and {10$\stackrel{-}{1}$1}-{10$\stackrel{-}{1}$2} twins, reducing local strain concentration. Full article

The rapid advancement and widespread application of telecommunication technologies have significantly increased human exposure to electromagnetic waves, thereby intensifying the demand for effective electromagnetic shielding materials. Beyond potential health concerns, ensuring the stable performance of highly integrated electronic devices also necessitates protection against electromagnetic interference (EMI). In this study, the effects of processing conditions on the EMI shielding effectiveness (SE) of AZ61 magnesium alloy sheets were systematically investigated. Aging treatment of rolled AZ61 alloy promoted the formation of Mg₁₇Al₁₂ lamellae. Transmission Kikuchi diffraction analysis revealed that plate-like Mg₁₇Al₁₂ precipitates preferentially formed on the (0001) planes of the Mg matrix, contributing to improved EMI shielding. The rolled AZ61 sheet exhibited the highest SE in both the as-rolled state (83.1 dB at 900 MHz) and after aging for 131 h at 250 °C (76.2 dB at 900 MHz). The superior shielding performance of the as-rolled sheet is attributed to its high density of deformation-induced defects such as dislocations and twins, which induce lattice distortions and impede wave propagation. Meanwhile, the enhanced SE from the 131 h-aged condition results from multiple reflections of incident electromagnetic waves facilitated by the matrix–precipitate lamellar microstructure. Full article

The complex flow behavior of the metal around the stirring tool during welding directly determines the microstructural evolution, defect formation, and mechanical properties of the welded joint, and thus becomes the core physical process affecting welding quality and process stability. In this study, to characterize the three-dimensional material flow behavior of AZ31 magnesium (Mg) alloy during friction stir welding (FSW), conventional metallographic sectioning was adopted as the primary observation method, and copper foil was used as the marker material. The flow trajectories of the materials after welding were investigated via three configurations of the marker material. The results indicate that three typical characteristic zones exist along the vertical direction, which are the shoulder-affected zone (SAZ), the pin-affected zone (PAZ), and the swirl zone from top to bottom. Specifically, the material in the SAZ is dominated by laminar flow; the PAZ exhibits complex mixed-flow characteristics; while the swirl zone shows an obvious rotational flow pattern. Based on the principles of material mechanics and fluid mechanics, a force-flow coupled “simple flow model around a rotating cylinder” was proposed, which defines three flow modes corresponding to the different characteristic zones within the weld. Full article

Magnesium–air battery anodes suffer from self-corrosion, chunk effect, and poor removal of discharge products, resulting in low anode efficiency. Although various modification strategies for Mg anodes have been reported, the effects of Ge content on the microstructure and performance of AZ61 Mg anodes at a fixed La content remain unclear. In this study, AZ61-1La-xGe alloys (x = 0, 0.25, 0.7, and 0.9 wt.%) were prepared, and their microstructure, corrosion behavior, and discharge performance after solution treatment were systematically investigated. Among them, AZ61-1La-0.7Ge exhibited the best overall performance, mainly due to the appropriate addition of Ge, which promoted a uniform distribution of secondary phases and grain refinement, thereby suppressing self-corrosion and chunk effect, improving discharge uniformity, and enhancing anode utilization by facilitating the formation of a loose discharge product layer. This study provides a basis for optimizing the Ge content in La-modified AZ61 Mg alloy anodes. Full article

To mitigate the intrinsic high corrosion susceptibility of AZ31B magnesium alloy, a three-step synergistic surface modification strategy was developed in this work: initially, a MgO ceramic coating was in situ fabricated on the AZ31B substrate via micro-arc oxidation (MAO); subsequently, a TiO₂ sealing barrier layer was deposited on the MAO coating through a deep ultraviolet (DUV)-assisted sol–gel method; finally, a superhydrophobic top layer was constructed via fluoroalkylsilane (FAS) self-assembly. The microstructural characteristics, chemical compositions and corrosion resistance of the coatings at different modification stages were comprehensively characterized by X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), water contact angle (WCA) measurements and electrochemical tests. The results showed that the as-deposited TiO₂ was predominantly anatase phase, and FAS molecules were firmly anchored on the coating surface via Si-O-Ti covalent bonds, endowing the composite coating with a WCA of up to 160°. Electrochemical tests demonstrated that the FAS-TiO₂-MAO composite coating exhibited an ultra-low corrosion current density of 1.31 × 10⁻⁹ A/cm² and a remarkably high charge transfer resistance (R_ct) of 3.46 × 10⁸ Ω·cm². Compared with the bare AZ31B substrate, the corrosion current density was decreased by nearly four orders of magnitude, while the charge transfer resistance was enhanced by approximately six orders of magnitude, indicating a significant improvement in corrosion resistance. Moreover, the composite coating exhibited excellent interfacial adhesion, favorable mechanical durability, and outstanding chemical stability, confirming its reliable long-term corrosion protection and high practical application potential. This work provides a feasible strategy for fabricating high-performance superhydrophobic anticorrosive coatings on magnesium alloys. Full article

Surface damage occurring during surgery can compromise coating integrity, leaving exposed areas susceptible to bacterial colonization. However, the impact of partial coating loss on antibacterial performance has not yet been investigated. In this work, a multifunctional UV-activated coating composed of hydroxyapatite, magnesium phosphate, and zinc oxide (HMZ) was developed and electrodeposited onto AZ31 and MgCa magnesium alloys. Its antibacterial efficacy against Staphylococcus aureus and Escherichia coli was evaluated under three conditions: adhered bacteria, planktonic cells, and biofilm. In the absence of UV activation, coated surfaces exhibited no significant antibacterial activity. In contrast, fully coated and UV-activated surfaces achieved bacterial reductions above 98% in all scenarios. Surfaces with 60% coverage showed antibacterial efficacy equivalent to that of fully coated surfaces, even against established biofilm. Surfaces with 30% coverage also exhibited moderate activity, particularly against adhered and planktonic bacteria. These results demonstrate that full surface coverage is not required to preserve the coating’s antibacterial effectiveness. This strategy provides a clinically relevant solution to maintain antibacterial protection even when coating integrity is compromised. Full article

Identifying material parameters in crystal plasticity constitutive models with high precision and high efficiency can be especially complicated due to the ever-increasing complexity of the models. These material parameters are typically calibrated through the fitting of macroscale experimental data, such as true stress–strain curves, while microscale experimental data, including phase evolution, twinning volume fraction, and so on, are rarely considered and used for verification. In the present study, a novel and computationally efficient optimization procedure for material parameters identification in a crystal plasticity constitutive model has been proposed, which couples a response surface model (RSM) and a genetic algorithm (GA). Specifically, 34 macroscopic true stress–strain data (21 for rolling direction, RD, and 13 for transverse direction, TD) and 4 microscale {10-12} extension twin (ET) volume fraction data have been utilized for multi-objective training. Furthermore, the objective function has been optimized in the present study by tailoring the weights of macroscale stress–strain data and microscale volume fractions for {10-12} ET. The proposed optimization methodology has been verified via visco-plastic self-consistent (VPSC) simulation of tensile deformation for AZ31 magnesium (Mg) alloy sheet with bimodal non-basal texture at room temperature. Results show that the fitness value of the optimization procedure would rapidly converge to a stable value of ~80 within 200 iterations. The obtained material parameters for VPSC simulation on the basis of RD-tensile and TD-tensile experimental data show good validity and applicability in aspects of mechanical response, activities of involved deformation mechanisms, evolution of volume fraction for {10-12} ET, and characteristics of texture evolution. Full article

Magnesium alloys require protective surface coatings for widespread application, with micro-arc oxidation (MAO) being a prominent technique. However, conventional MAO coatings are typically gray or light-colored, necessitating secondary treatments for specific colors like black, which complicates the process. This study aims to develop a one-step method for fabricating black MAO coatings on AZ31 magnesium alloy by introducing cupric pyrophosphate (Cu₂P₂O₇) as a colorant into a silicate-based electrolyte. As the Cu₂P₂O₇ concentration increased from 0 to 5 g/L, the coating color transitioned from grayish-white to pink, then brownish-black, achieving a uniform black appearance at 4–5 g/L. XPS and EDS analyses confirmed the incorporation of copper as CuO, identified as the primary coloring agent. XRD indicated that the phase composition remained MgO, MgSiO₃, and Mg, although the MgO content decreased. Microstructural analysis showed that an optimal concentration of 4 g/L enhanced coating compactness by thickening the dense layer and reducing pore size. However, electrochemical tests revealed that the incorporation of CuO significantly increased the corrosion current density, thereby reducing the coating’s corrosion resistance compared to the unmodified coating. This work successfully demonstrates the one-step fabrication of black MAO coatings, elucidates the coloration mechanism involving CuO formation, and provides insights into the trade-off between aesthetic functionalization and corrosion performance. Full article

An AZ31 magnesium (Mg) alloy sheet with a bimodal non-basal texture (BNT sample) exhibits significant potential for a lightweight component design in the aerospace field. However, its mechanical properties and microstructure characteristics during plastic deformation under service conditions when approaching cryogenic temperatures have not been thoroughly investigated. Aiming to elucidate this issue, cryogenic tensile experiments were conducted on a BNT sample and its control group (BT sample), which possesses the typical basal texture. Furthermore, relationships between the underlying deformation mechanisms and the deformation behavior of studied sheets were investigated through a synergistic approach combining a variety of characterization techniques with visco-plastic self-consistent (VPSC) simulations. The BNT sample shows 109.1% higher ductility (~0.23 fracture elongation, FE) but 40.2% lower 0.2% proof yield stress (YS) (~155 MPa) than its BT counterpart during cryogenic tensile deformation. As for the BNT sample, initial deformation is governed by a basal ⟨a⟩ slip and {10-12} extension twin (ET). The latter mainly contributes to accommodate intergranular plastic deformation, and this role cannot be captured in VPSC modeling. Subsequent activation of unusual {10-12}-{10-12} double twin (DT), instead of pyramidal <c+a> slip, enhances strain accommodation, boosting ductility. The discrepancy between simulation and experimental results also primarily stems from the lack of explicit incorporation of {10-12}-{10-12} DT. Full article

The present study investigates the impact of femtosecond laser shock peening (FLSP) on the corrosion resistance of an AZ31 magnesium alloy. The alloy was subjected to irradiation with varying pulse energies in an air environment, and subsequent modifications in surface properties were characterized. Surface wettability, assessed by contact angle measurements, indicated enhanced hydrophobicity following FLSP, especially at higher pulse energies. Corrosion behavior after immersion with various durations was assessed in a 3.5% NaCl solution using electrochemical polarization curves and electrochemical impedance spectroscopy, applying a three-electrode system. The results revealed that FLSP significantly augmented corrosion resistance; the most notable effects were observed at higher pulse energies. SEM/EDS analysis post-corrosion revealed a transition from localized to more uniform corrosion, accompanied by reduced pit size and density. XRD and XPS confirmed the formation of a protective Mg(OH)₂ layer, which exhibited greater stability and uniformity at higher laser energies. The study concluded that FLSP represented an effective approach for enhancing the corrosion resistance of the AZ31 magnesium alloy, with potential applications in improving the longevity of magnesium alloy components in industrial settings. Full article

Edge cracking is prone to occur during the rolling of Mg/Al composite foils. Herein, a hybrid hot–cold rolling process was adopted to fabricate 30 μm thick Mg/Al composite foils with low edge cracking. AZ31B magnesium alloy and 5052 aluminum alloy sheets, both with an initial thickness of 0.5 mm, were chosen as research materials. Numerical simulations of composite pass were conducted at 300–450 °C with reduction ratios of 25–40%, and the optimal parameters were identified as 400 °C and a 35% reduction ratio. Based on this, multi-pass rolling experiments were performed: composite pass was heated at 400 °C for 10 min with 35% reduction ratio, hot rolling passes at 300 °C for 1–3 min, and subsequent cold rolling with 15% reduction ratio. After 21 rolling passes, 30 μm thick Mg/Al composite foils with low edge cracking were successfully prepared. Interface and metallographic characterizations demonstrated that the diffusion layer thickness varied slightly during hot rolling and increased moderately during cold rolling. For the magnesium alloy, hot rolling improved microstructural uniformity and reduced shear bands, while cold rolling caused decreased uniformity and the gradual emergence of shear bands. The research results provide a reference for the preparation of high-quality Mg/Al composite foils. Full article

Background: Autologous arteriovenous fistula (AVF) is the most commonly used vascular access for end-stage renal disease patients. However, during the maturation process following AVF surgery, insufficient initial venous diameter often results in inadequate blood flow, leading to fistula maturation failure. Studies have indicated that implanting stents can enlarge the initial venous diameter and improve the success rate of AVF surgeries. However, stents made from metallic materials remain permanently in the body after implantation, posing risks such as in-stent restenosis. Methods: Our development and testing of magnesium alloy stents with a layered double hydroxide (LDH) coating to assist AVF maturation is presented in this paper. Firstly, AZ31 alloy was used as a benchmark to screen coating technologies, including anodizing, alkaline films, and LDH coatings. ZM21 tubes were then utilized to verify the transferability of optimized parameters across different substrates. Finally, the optimized coating was applied to ZM21 stents, followed by validation through in vitro degradation tests and biochemical simulations. Results: The results showed that LDH-coated AZ31 samples exhibited a 95% reduction in average corrosion rate compared to untreated samples. Additionally, the anion exchange property of the LDH layer effectively reduced the pH of the saline solution. Subsequently, LDH coatings were applied to ZM21 magnesium alloy stents, followed by in vitro degradation and biochemical simulation. Compared to untreated ZM21 stents, LDH-coated stents demonstrated a 94.9% reduction in average corrosion rate and significantly reduced the generation of soluble magnesium chloride, maintaining the solution pH below 8.0 and the Mg²⁺ concentration below 300 μg/mL. Conclusions: The results show LDH is the most effective corrosion-resistant coating and can control the degradation rate of magnesium alloy stents to enhance their support duration and biocompatibility. Full article

This paper is dedicated to long-term atmospheric corrosion behaviour of magnesium alloys. Five different magnesium alloys, namely, AZ31, AM60, AZ61, AZ80, and AZ91, were exposed for 4 years under harsh conditions at the marine corrosion site of Brest (France). From the results, the corrosion performance increased in the following order: AZ31 < AM60 < AZ91 < AZ61 < AZ80. The corrosion was highly localised during the first year of exposure, but more general corrosion prevailed after long-term exposure. All materials followed a power law with rather similar kinetics of corrosion. The observed difference in the corrosion performance of the alloys was explained by the amount of secondary phases as well as that of the Al-content in the α-Mg phase. Full article

This study examined cast AZ31 magnesium alloy and its variant containing micro-alloying elements of Y and Ca (AZXW alloy), evaluating their potential as anode materials in magnesium–air batteries. The AZXW alloy was fabricated via two manufacturing techniques: casting and extrusion. The synergistic influence of Y and Ca, in conjunction with the production procedure, on the microstructure, electrochemical characteristics, and anodic discharge behavior of the examined alloys was investigated. The addition of Y and Ca results in the formation of secondary phases that affect grain size, particle size, and distribution, as well as the electrochemical performance and discharge properties of the Mg–air battery constructed for this study, over 24 h or until fully discharged. This work demonstrates the potential to enhance discharge performance and electrochemical behavior by adjusting the aqueous electrolyte solution in the battery through the incorporation of Citric Acid (C.A) at varying concentrations. The incorporation of citric acid into the aqueous electrolyte improves battery stability and specific energy as long as citric acid is present in the solution. Magnesium hydroxide (Mg(OH)₂) begins to form on the anode surface as its concentration progressively decreases due to complexation with dissolved magnesium ions. This diminishes the effective anode area over time, ultimately resulting in the distinctive “knee-type” collapse characteristic of electrolytes containing citric acid. Full article