Search Results (199)

High-quality direct reduced iron (DRI) powder is essential for applications in catalysis, adsorption, and electromagnetic materials. However, its tendency to reoxidize during processing presents a significant challenge. This study investigates the oxidation behavior of DRI powder during wet ball-milling treatment. Samples were characterized using chemical phase dissolution, X-ray diffraction (XRD), scanning electron microscopy with energy-dispersive X-ray spectroscopy (SEM-EDS), and X-ray photoelectron spectroscopy (XPS) to assess both bulk and surface oxidation. The results reveal that significant oxidation occurs during the wet grinding and subsequent processing stages, with the relative oxidation degree (ROD) of the iron powder increasing sharply from 6.08% to 26.81% as the grinding time is extended from 20 to 40 min. SEM-EDS analysis indicates that oxidation is particularly pronounced in particles smaller than 10 μm. XRD confirms the gradual transformation of Fe⁰ to Fe₃O₄ with prolonged grinding, corroborating the chemical analysis. Furthermore, XPS analysis of the Fe 2p, Fe 3p, Fe 3s, and O 1s core levels reveals that the nanoscale surface is composed of Fe₂O₃, Fe₃O₄, Fe(OH)₃, and FeOOH—a composition distinctly different from the bulk Fe/Fe₃O₄ phases. These findings underscore the critical roles of particle size and mechanical activation in driving DRI reoxidation during wet milling. Full article

Rod-end spherical bearings are widely used in heavy machinery, wind power, and transportation. Their bolted connections directly determine structural safety but are prone to pull-out failure under maximum articulation angle and heavy load. This study employs finite element (FE) simulation to elucidate the failure mechanism and, combined with Timoshenko beam theory, systematically analyses the effects of end cap parameters (size, height, modulus) on bolt head lateral force and bending moment. Results show that two-piece end caps induce abnormal contact and severe stress concentration under combined lateral and axial loads. A spigot design with optimised bolt number and contact geometry is proposed, reducing the additional bending moment from $1.882\times {10}^4$ N·mm to $2.193\times {10}^3$ N·mm and lateral load from $8.236\times {10}^5$ N to $7.092\times {10}^4$ N (over 88% reduction), bringing stress within a safe range. Although the numerical analysis was not directly verified experimentally, the experimental confirmation of the design’s functionality supports the optimisation. This study clarifies the pull-out mechanism and provides insight for anti-pull-out connections under high lateral forces. Full article

Lithium manganese iron phosphate [LiMn_xFe_1−xPO₄ (x ≤ 0.5)]-based cathode materials were synthesized via a hydrothermal method to investigate their composition effect on structure and electrochemical performance. The X-ray diffraction results confirmed a single-phase olivine structure (Pnma) for all the compositions, with minor lithium phosphate (Li₃PO₄) impurities detected at high manganese (Mn) contents (x ≥ 0.4). The morphological evolution from small particles with low Mn content to compact rod-like particles at x = 0.3 indicates optimized crystal growth and improved interparticle connectivity. Electrochemical testing revealed that the discharge capacity initially increased with the substituted Mn content to a maximum of 140 mAh g⁻¹ at 0.5 C for LiMn_0.3Fe_0.7PO₄/C with remarkable cycling stability. This high capacity is attributed to the activation of Fe²⁺/Fe³⁺ and Mn²⁺/Mn³⁺ redox couples and the minimal formation of electrochemically inactive phases. Further Mn incorporation (x > 0.3) caused structural distortion, Li₃PO₄ formation, and overall capacity loss. Codoping with Mg (LiMg_0.05Mn_xFe_1−xPO₄) improved stability but lowered discharge capacity owing to the electrochemical inactivity of Mg²⁺ and impurity formation. Notably, an optimal x value of ~0.3 exhibited an effective balance between high energy density, rate capability, and structural integrity in Mn-doped LiFePO₄ cathodes for next-generation lithium-ion batteries. Full article

An optimized numerical model is proposed, accompanied by an in-depth investigation of the characteristics of rod and tube drawing processes and a critical review of previous studies on tube drawing from the perspectives of practicality and accuracy. An automatic simulation framework, specifically a dual-step simulation scheme incorporating a specialized remeshing function, is presented to enhance the applicability and accuracy of simulations for rod and tube drawing processes. The effectiveness of the proposed finite element (FE) analysis model is evaluated by comparing FE-predicted results with those reported in the literature. Using typical examples of various multi-pass drawing processes, including both unidirectional and alternately driven cases, the importance of the proposed FE model and its automatic analysis capability in improving engineering productivity is demonstrated. Full article

Scandium (Sc), when added together with magnesium (Mg), forms a highly effective synergistic pair in aluminum (Al) alloys, enhancing their performance in various applications. While the thermomechanical processing and heat treatment of such Al-Mg-Sc alloys have been well investigated, the behavior and features of their as-cast state remain less understood. In particular, the evolution of cellular/dendritic microstructures and the formation of phases at submicrometric and nanometric scales, especially those developing during solid-state cooling, require further elucidation. The present study employs a combination of conventional and advanced characterization techniques in the Al-5 wt.%Mg-0.4 wt.% Sc alloy, including CALPHAD, optical microscopy, scanning electron microscopy (SEM), transmission and scanning transmission electron microscopy (TEM/STEM) with energy-dispersive spectroscopy (EDS), x-ray diffractometry (XRD), tensile testing, and fractographic analysis. Al-rich dendrites surrounded by Al₃Sc, AlFe, and β-Al₃Mg₂ phases and the formation of primary submicrometric clusters containing AlFe and Al₃Sc have been identified, revealing important microstructural features that depend strongly on the solidification conditions. Moreover, nanometric Al₃Sc precipitates mainly in the form of rod-like structures with sizes in the order of 50–200 nm have been observed within the α-Al matrix during solid-state cooling stage. At higher solidification rates, such as 15.3 °C/s, these precipitates remain predominantly in solid solution, indicating strong solidification rate dependence in the precipitation behavior. Comparisons between alloys containing 0.1 Sc and 0.4 Sc have demonstrated that the morphology, size, and distribution of Sc-rich phases significantly affect the stress–strain tensile response and underlying strengthening mechanisms. Distinct Portevin–Le Chatelier (PLC) effects have been observed, corresponding to very different serration activities in the stress–strain curves comparing both Al-5%Mg-0.4%Sc and Al-5%Mg-0.1%Sc alloy samples. Among the compositions and conditions studied, the Al–5Mg–0.4Sc alloy samples solidified under the fast-cooling condition (11.2 °C/s) exhibited the most improved mechanical performance, attaining a strength of 306 MPa and an elongation of 22.6%, underscoring the pivotal role of Sc content and solidification rate in achieving optimized mechanical properties. Full article

Nanoparticles of ferrimagnetic magnetite (Fe₃O₄) are cornerstones of modern nanoscience and technology, primarily due to their superparamagnetic behavior. Beyond traditional applications in magnetorheology and magnetic hyperthermia, these materials are increasingly vital in fields like active matter, where precise surface fine-tuning is crucial. While coating isotropic, quasi-spherical magnetite nanoparticles with silica is a well-established and versatile route towards functionalization, transferring this achievement to nanorod systems remains a significant challenge. Successful coating of these high-aspect-ratio geometries would allow to exploit the direction-dependent properties and increased magnetic anisotropies. However, current literature largely focuses on polycrystalline rods composed of small, clustered subunits, which limits their magnetic potential. This work describes a breakthrough in the homogeneous silica coating and stabilization of monocrystalline magnetite nanorods. We demonstrate that the superior magnetic properties of these “naked” monocrystalline rods induce strong dipole-dipole interactions, which trigger aggregation and typically prevent the isolation of individual and homogeneously coated core-shell nanoparticles. By investigating the specific mechanisms of this aggregation, we established a robust coating procedure that yields the desired isolated particles. Critically, we show that the magnetite nanorods retain their monocrystalline integrity within the silica shell, thereby preserving the enhanced magnetic properties of the original nanocrystals. Full article

Fe-rich phases are unavoidable intermetallic compounds in aluminum alloys, particularly in recycled aluminum. Their needle-like morphology not only impairs the mechanical performance of the alloy by disrupting the continuity of the matrix but also significantly reduces the allowable addition of recycled aluminum materials. Based on this, this study focuses on the Al-7Si-0.35Mg-0.35Fe alloy with a high Fe content. The Cr was introduced to modify the characteristics of the Fe-rich phase, and the microstructural evolution and mechanical properties of the aluminum alloy with different Cr content (0–0.25 wt.%) were investigated. Experimental results show that the secondary dendrite arm spacing of the alloy is significantly refined after Cr addition. Meanwhile, the Fe-rich phase gradually transitions from β-Al₅FeSi with needle-like morphology to α-Al₁₅(Fe,Cr)₃Si₂ with short rod-like or blocky morphology as the Cr content increases. Notably, the Fe-rich phase in the 0.20Cr alloy exhibits an approximately 65% increase in sphericity and an 84% reduction in equivalent diameter compared to those in the 0Cr alloy. The morphological blunting and dispersed distribution of Fe-rich phases lead to a broad effective Cr addition range of 0.05–0.20 wt% in the alloy. Among them, the 0.20Cr alloy exhibited the best comprehensive mechanical properties, with its ultimate tensile strength and elongation approximately 19% and 107% higher than those of the 0Cr alloy, respectively. Furthermore, the fracture morphology and the relationship between the Fe-rich phase and microcracks in Al-7Si-0.35Mg-0.35Fe alloys with different Cr contents were also analyzed. Full article

The escalating global demand for large-scale, cost-effective, and sustainable high-quality protein has positioned single-cell protein (SCP) production from one-carbon (C1) gases as a highly promising solution. In this study, eight chemolithoautotrophic hydrogen-oxidizing bacteria (HOB) were isolated from mangrove sediments. Based on the 16S rRNA gene sequence analysis, they belonged to genera Sulfurimonas, Sulfurovum, Thiomicrolovo, and Marinobacterium. Among these, Thiomicrolovo sp. ZZH C-3 was identified as the most promising candidate for SCP production based on the highest biomass and protein content, and was selected for further characterization. Strain ZZH C-3 is a Gram-negative, short rod-shaped bacterium with multiple flagella. It can grow chemolithoautotrophically by using molecular hydrogen as an energy source and molecular oxygen as an electron acceptor. Genomic analysis further confirmed that ZZH C-3 harbors a complete reverse tricarboxylic acid (rTCA) cycle gene set for carbon fixation, and diverse hydrogenases (Group I, II, IV) for hydrogen oxidation. Subsequently, its cultivation conditions and medium composition for SCP production were systematically optimized using single-factor experiments and response surface methodology (RSM). Results showed that the optimal growth conditions were 28 °C, pH 7.0, and with 1 g/L (NH₄)₂SO₄ as the nitrogen source, 5–10% oxygen concentration, 9.70 mg/L FeSO₄·7H₂O, 0.17 g/L CaCl₂·2H₂O, and 1.90 mg/L MnSO₄·H₂O. Under the optimized conditions, strain ZZH C-3 achieved a maximum specific growth rate of 0.46 h⁻¹. After 28 h of cultivation, the optical density at 600 nm (OD₆₀₀) reached 0.94, corresponding to a biomass concentration of 0.60 g/L, and the protein content ranked at 73.56%. The biomass yield on hydrogen (Y_H2) was approximately 3.01 g/g H₂, with an average H₂-to-CO₂ consumption molar ratio of about 3.78. Compared to the model HOB Cupriavidus necator, strain ZZH C-3 exhibited a lower H₂/CO₂ consumption ratio, superior substrate conversion efficiency, and high protein content. Overall, this study not only validated the potential of mangrove HOB for SCP production but also offers new insights for future metabolic engineering strategies designed to enhance CO₂-to-biomass conversion efficiency. Full article

In order to meet the ever-growing demand in modern power electronics, the advanced soft magnetic materials (SMMs) are required to exhibit both excellent soft magnetic performance and mechanical properties. In this work, the effects of an annealing treatment on the soft magnetic properties, mechanical properties and microstructure of the Fe_24.94Co_24.94Ni_24.94Al_24.94Si_0.24 high-entropy alloy (HEA) are investigated. The as-cast HEA consists of a body-centered cubic (BCC) matrix phase and spherical B2 nanoprecipitates with a diameter of approximately 5 nm, where a coherent relationship is established between the B2 phase and the BCC matrix. After annealing at 873 K, the alloy retains both the BCC and B2 phases, with their coherent relationship preserved; besides the spherical B2 nanoprecipitates, rod-shaped B2 nanoprecipitates are also observed. After the annealing treatment, the saturation magnetization (M_s) of the alloy varies slightly within the range of 103–113 Am²/kg, which may be induced by the precipitation of this rod-shaped nanoprecipitate phase in the alloy. The increase in the coercivity (H_c) of annealed HEA is due to the inhomogeneous grain distribution, increased lattice misfit and high dislocation density induced by the annealing. The nanoindentation result reveals that the hardness after annealing at 873 K exhibits a 25% improvement compared with the hardness of as-cast HEA, which is mainly due to dislocation strengthening and precipitation strengthening. This research finding can provide guidance for the development of novel ferromagnetic HEAs, so as to meet the demands for materials with excellent soft magnetic properties and superior mechanical properties in the field of sustainable electrical energy. Full article

In Al–Fe alloys, the mechanical properties are determined by the morphology of iron-rich phases. In this work, AA8176(Al-1Fe)-nY (n = 0, 0.3, 0.5, 0.7, and 0.9 wt.%) alloys were prepared by the cast method. The effects of yttrium (Y) addition on the microstructure and mechanical properties of AA8176 alloy were studied using various techniques including optical microscopy (OM), scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD), cooling curve analysis and tensile tests. The results revealed that the optimal refinement effect was achieved when the amount of Y content was 0.5 wt.%. When the Y content increased from 0 to 0.5 wt.%, the coarse needle-like Al₁₃Fe₄ phases were gradually transformed into short rod-like morphology and some fine Al₁₀Fe₂Y phases were formed around the Al₁₃Fe₄ phases. The average length of iron-rich phases was decreased from 10.01 μm to 2.65 μm. Additionally, as the Y content increased from 0 to 0.5 wt.%, the secondary dendrite arm spacing (SDAS) of AA8176 alloy was reduced from 31.33 μm to 20.24 μm. Furthermore, the mechanical properties of the AA8176 alloy were improved due to the modified microstructure. With the addition of 0.5 wt.% Y, the ultimate tensile strength, yield strength, elongation, and Vickers hardness were improved to 96.86 MPa, 57.21 MPa, 23.1%, and 30.55 HV, respectively, compared to 84.47 MPa, 50.71 MPa, 18.6%, and 27.28 HV for the unmodified AA8176 alloy. It is proposed that the growth of α-Al dendrite and Al₁₃Fe₄ phases were effectively inhibited by segregation of Y atoms around α-Al dendrite and Al₁₃Fe₄ phases during solidification. And the Al₁₀Fe₂Y phases were formed by these Y atoms with Al and Fe elements. However, the formation of coarse Al₁₀Fe₂Y phases was promoted by excessive Y content, resulting in a substantial degradation in mechanical properties. Full article

This research focuses on the investigation of microstructure, deformation, and superplastic behavior in wide range of strain rates of novel crossover Al-Zn-Mg-Cu alloy with Y/Er. The precipitation and superplastic behavior of the Al-Zn-Mg-Cu-Zr-Cr-Ti with Er/Y and Fe/Si impurities alloys have been studied. The microstructure of the alloys with nano-sized precipitates and micron-sized particles allows obtaining a micrograin stable microstructure. The spherical D0₂₃-Al₃(Er,Zr) precipitates with a diameter of about 20 nm and rod-like crystalline and qusicrystalline E (Al₁₈Mg₃Cr₂) precipitates with a thickness of about 20 nm and length of about 150–200 nm were identified by transmission electron microscopy. The superplastic deformation behaviors were investigated under different temperatures of 460–520 °C and different strain rates of 3 × 10⁻⁴ to 3 × 10⁻³ s⁻¹. The microstructure observation shows that uniform and equiaxed grains can be obtained by dynamic recrystallization before superplastic deformation. The alloy with Y exhibits inferior superplastic properties, while the alloy with Er has an elongation of more than 350% at a rate of 1 × 10⁻³ s⁻¹ and a temperature of 510 °C. Full article

This study investigates the Fe₂₂Ni₁₆Co₁₉Mn₁₂Cr₁₆P₁₅ alloy designed to enhance glass-forming ability. The alloy was synthesized by arc melting and examined using infrared thermography, differential scanning calorimetry (DSC), scanning electron microscopy with energy-dispersive spectroscopy (SEM/EDS), and X-ray diffraction (XRD). Thermographic measurements revealed a temperature arrest at ~1007 K associated with eutectic crystallization, accompanied by contraction visible as a flattened ingot surface. DSC confirmed the dominant eutectic transformation (−170.7 J/g). Compared with the previously studied Fe₂₂Ni₁₆Co₁₉Mn₁₂Cr₁₆P₁₅ alloy, this composition showed a simplified transformation sequence and a larger eutectic fraction. DSC of melt-spun ribbons demonstrated a three-step crystallization (659 K, 699 K, 735–773 K, completion ~820 K) with a total enthalpy of 180.4 J/g. The broad crystallization interval (ΔTc ≈ 161 K) indicates enhanced thermal stability compared with simpler Ni–P or Fe–Ni–P–C alloys. SEM/EDS observations revealed eutectic colonies with predominantly rod-like morphology and chemical partitioning in inter-colony regions, favoring precipitation of transition metal phosphides. XRD confirmed four crystalline phases (Fe–Ni, CrCoP, Ni₃P, MnNiP) in ingots, while ribbons exhibited a fully amorphous structure. These findings demonstrate that Fe₂₂Ni₁₆Co₁₉Mn₁₂Cr₁₆P₁₅ possesses good glass-forming ability but forms multiple phosphides under slower cooling. Precise cooling control is thus essential for tailoring its amorphous or crystalline state. Full article

This work presents a comparative study on the structural, microstructural, and functional properties of a novel lead-free solid solution based on (1−x)(0.95(Bi_0.5Na_0.5)TiO₃–0.05BaTiO₃)–x(0.5Ba_0.7Ca_0.3TiO₃–0.5BaTi_0.8Zr_0.2O₃), abbreviated as (1−x)(BNT–5BT)–xBCZT, with x values ranging from 0 to 0.20. Two different synthesis routes were evaluated: a direct route, where all raw materials were mixed and processed in a single step, and an indirect route, where BNT–5BT and BCZT were pre-synthesized separately and later combined. X-ray diffraction (XRD) and Raman spectroscopy confirmed the formation of single-phase perovskite structures, with progressively increasing tetragonality as x increased. Field-emission scanning electron microscopy (FE-SEM/EDS) revealed dense microstructures and secondary rod-like phases whose morphology and amount evolved with composition. Dielectric measurements indicated an enhanced relaxor behavior with increasing BCZT content, evidenced by a shift in the T_F–R with frequency. The direct route resulted in more efficient dopant incorporation, leading to stronger dielectric relaxation, reduced hysteresis losses, and improved energy storage performance. The maximum energy efficiency (η) reached 43.7% for x = 0.075 via the direct route, compared to 38.0% for the same composition prepared by the indirect route. The maximum recoverable energy density (W_rec) reached 0.42 J·cm⁻³ for x = 0.075 via the direct route (vs. 0.40 J·cm⁻³ for the indirect route), with corresponding peak energy efficiencies of 43.7% and 38.0%, respectively. These findings demonstrate that (1−x)(BNT–5BT)–xBCZT ceramics synthesized via the direct route constitute a promising and scalable approach for high-efficiency, lead-free dielectric capacitors. Full article

In this study, we fabricated Fe-25Ni-15Cr alloy rods via vacuum induction melting, electroslag remelting, forging, hot rolling, and annealing. We systemically investigated the influence of varying cold-drawing deformation levels (10–60%) on microstructure evolution and mechanical properties, which were characterized by a variety of multi-scale characterization techniques, including optical microscopy, scanning electron microscopy, X-ray diffraction, and transmission electron microscopy. The results show that when the cumulative deformation amount is less than 30%, the hardness, tensile strength, and yield strength increase significantly with the increase in deformation amount, while the elongation continues to decline; when the cumulative deformation amount exceeds 30%, the rates of increase in hardness and strength decrease significantly; and when the deformation amount increases to 50%, dislocation density accumulates preferentially at the grain boundaries and forms a cellular substructure, while the texture orientation gradually stabilizes from random distribution to the <111> direction. This alloy rod exhibits three strengthening mechanisms during cold drawing: grain refinement, second-phase precipitation, and work hardening. A predictive model for tensile strength is derived through theoretical calculations. This work has guiding significance for establishing a cold-drawing process window without intermediate annealing. Full article

Bacterial leaf blight (BLB), a destructive disease of rice caused by Xanthomonas oryzae pv. oryzae (Xoo), continues to limit rice productivity worldwide. Although biologically synthesized zinc oxide nanoparticles (ZnO NPs) have been extensively investigated, knowledge regarding the antibacterial activity and biocompatibility of commercially available ZnO NPs is still limited. In this study, commercial ZnO NPs were systematically characterized and evaluated for their antibacterial mechanisms and biocompatibility in mammalian cells. FE-SEM and TEM analyses revealed irregular polyhedral, hexagonal, and short rod-like morphologies with an average particle size of ~33 nm, consistent with crystallite sizes estimated by XRD. The nanoparticles exhibited pronounced antibacterial activity against Xoo, with a minimum inhibitory concentration (MIC) of 16 µg/mL and a clear dose-dependent response. Mechanistic assays confirmed multifaceted bactericidal actions involving membrane disruption, ROS generation, Zn²⁺ release, and ultrastructural damage. Biocompatibility testing in human dermal fibroblasts showed enhanced proliferation at 8–32 µg/mL, no cytotoxicity up to 256 µg/mL, and reduced viability only at ≥512 µg/mL. These findings represent the first mechanistic evaluation of commercial ZnO NPs against Xoo, together with cytotoxicity assessment in mammalian cells, highlighting their structural distinctness and dual functionality that combine potent antibacterial activity with minimal mammalian cytotoxicity. Overall, the results underscore their potential as safe nanobiocontrol agents for sustainable rice disease management. Full article