Search Results (1,368)

This work presents an innovative approach to enhancing the performance of concrete with reclaimed asphalt pavement (RAP) aggregates using titanium dioxide (TiO₂) nanoparticles. Traditional limestone coarse aggregates were partially replaced with 30% and 50% RAP aggregates; a subset of mixtures containing RAP aggregates was treated with TiO₂ nanoparticles. The rheological, mechanical, and long-term properties of concrete, along with changes in its chemical composition following the addition of RAP and TiO₂, were evaluated. Results revealed that using 30% and 50% RAP in concrete mixtures reduced their compressive strength by 18% and 27%, respectively. However, using TiO₂ in those mixtures enhanced their compressive strength by 8.7% and 6.3%. Moreover, concrete with 50% RAP exhibited an 85% increase in water absorption (the highest among all mixtures) compared to the control. TiO₂ treatment was most beneficial in the 30% RAP mixture, reducing its water absorption by 32.5% compared to its untreated counterpart. Additionally, the 30% RAP mixture treated with TiO₂ showed the highest resistance to sulfates among modified mixtures, as its compressive strength decreased by 10.4% compared to a decrease of 23% in the strength of the untreated 30% RAP mixture. Statistical analysis using single-factor ANOVA showed that integrating RAP aggregates with or without the presence of TiO₂ particles would significantly affect the concrete properties in terms of their population means. The t-test analysis, on the other hand, proved sufficient evidence that the mean values of the 30% RAP mixture treated with TiO₂ would not differ significantly from the control in terms of its slump and water absorption properties. The chemical structure analysis revealed an increase in the Si-O-Si and Si-O functional groups when using TiO₂ in RAP mixtures, suggesting improved hydration activity and accelerated C-S-H formation in the treated RAP mixtures. Moreover, distinct C-H peaks were witnessed in concrete with untreated RAP aggregates, resulting from the aged asphalt coating on the RAP, which weakened the bond between the RAP and the cementitious matrix. Full article

Multi-principal element nitrides have great application potential in protective coatings. However, the investigation of the oxidation and corrosion resistance of multi-principal element nitride coatings is still insufficient. The synthesis and high-temperature performance of AlCrNbSiTiN multi-principal element nitride coatings fabricated through optimized arc ion plating (AIP) were explored. Leveraging the high ionization efficiency and ion kinetic energy characteristic of AIP, coatings with significantly fewer internal defects were obtained. These coatings demonstrate superior mechanical properties, including a maximum hardness of 36.5 GPa and critical crack propagation resistance (CPR) values approaching 2000 N². Optimal coatings exhibited exceptional water vapor corrosion resistance (5.15 at% O after 200 h). The coatings prepared at −150 V had the optimal corrosion resistance, with the coating resistance and corrosion current density being 1.68 × 10⁴ Ω·cm² and 0.79 μA·cm⁻², respectively. AlCrNbSiTiN coatings produced under these optimized AIP conditions exhibit remarkably high-temperature oxidation, highlighting their potential for use in demanding engineering applications. Full article

Wetting behavior of molten metals on solid substrates is a critical phenomenon influencing numerous industrial applications, including welding, anti-corrosion coatings, and metal additive manufacturing (AM). In particular, molten metal jetting (MMJ), an emerging AM technology, requires that the molten metal remain pinned at the nozzle exit. Thus, each new metal requires a specific nozzle material to ensure consistent droplet ejection and deposition, making it important to rapidly identify the appropriate wetting combinations. However, traditional measurements of wetting angles require expensive equipment and only allow one combination of materials to be investigated at a time which can be time consuming. This work introduces a rapid screening method based on sessile droplet experiments to evaluate wetting profiles across multiple metal–substrate combinations simultaneously. This study investigates the wetting interactions of molten Al alloy (Al4008), Cu, and Sn on various ceramic and metal substrates to identify optimal material combinations for MMJ nozzle designs. Results demonstrate that Al4008 achieves wetting on ceramic substrates such as AlN, TiO₂, and SiC, with varying mechanisms including chemical reactions and weak surface interactions. Additionally, theoretical predictions regarding miscibility gaps and melting point differences were verified for Cu and Sn on refractory metals like Mo and W. Findings from this study contribute to the establishment of a materials compatibility library, enabling the selection of wetting/non-wetting combinations for stable MMJ operation. This resource not only advances MMJ technologies but also provides valuable insights for broader applications such as welding, coating, and printed electronics. Full article

NiTi alloys are widely used in biomedical applications due to their shape memory and superelastic properties. However, their surface reactivity requires protective, biofunctional coatings. To enhance NiTi performance, its surface was modified with an Ag-SiO₂-TiO₂ nanocoating containing small amounts of silica and silver. The coating’s primary phase was rutile with structural defects and a silver solid solution. It showed good adhesion, high scratch resistance, and improved corrosion behavior in Ringer’s solution, as demonstrated by EIS and cyclic polarization. EIS revealed high low-frequency impedance and two time constants, suggesting both barrier protection and slower electrochemical processes. Despite low breakdown and repassivation potentials, the coating effectively limited uniform corrosion. SEM/EDS confirmed localized degradation and partial substrate exposure, while elemental mapping showed well-dispersed silica and silver in a TiO₂-rich matrix. The proposed pitting mechanism involves chloride-induced depassivation and galvanic effects. Surface potential mapping indicated electrostatic heterogeneity, mitigated by silica. The coating offers a balanced combination of corrosion protection and biofunctionality, supporting its potential for implant use. Full article

The use of molybdenum-based alloys as materials for components operating under high temperatures and significant mechanical loads is widely recognized due to their excellent mechanical properties. However, their low high-temperature resistance remains a critical limitation, which can be effectively mitigated by applying protective coatings. In this study, we investigate the influence of a two-step coating process on the properties and performance of the TZM molybdenum alloy. In the first step, pack cementation was performed. Simultaneous surface saturation with aluminum and silicon, a process known as aluminosiliconizing, was conducted at 1000 °C for 6 h. The saturating mixture comprised powders of aluminum, silicon, aluminum oxide, and ammonium chloride. The second step involved the application of a pre-ceramic coating based on polyhydrosiloxane modified with silicon and boron. This treatment effectively eliminated pores and cracks within the coating. Thermodynamic calculations were carried out to evaluate the likelihood of aluminizing and siliconizing reactions under the applied conditions. Aluminosiliconizing of the TZM alloy resulted in the formation of a protective layer 20–30 µm thick. The multiphase structure of this layer included intermetallics (Al₆₃Mo₃₇, MoAl₃), nitrides (Mo₂N, AlN, Si₃N₄), oxide (Al₂O₃), and a solid solution α-Mo(Al). Subsequent treatment with silicon- and boron-modified polyhydrosiloxane led to the development of a thicker surface layer, 130–160 µm in thickness, composed of crystalline Si, amorphous SiO₂, and likely amorphous boron. A transitional oxide layer ((Al,Si)₂O₃) 5–7 µm thick was also observed. The resulting coating demonstrated excellent structural integrity and chemical inertness in an argon atmosphere at temperatures up to 1100 °C. High-temperature stability at 800 °C was observed for both coating types: aluminosiliconizing, and aluminosiliconizing followed by the pre-ceramic coating. Moreover, additional oxide layers of SiO₂ and B₂O₃ formed on the two-step coated TZM alloy during heating at 800 °C for 24 h. These layers acted as an effective barrier, preventing the evaporation of the substrate material. Full article

Multifunctional coatings integrating high transparency, thermal insulation, and self-cleaning properties are critically needed for optical devices and energy-saving applications, yet simultaneously optimizing these functions remains challenging due to material and structural limitations. This study designed a superhydrophobic transparent thermal insulation coating via synergistic co-construction of micro–nano structures using antimony-doped tin oxide (ATO) and SiO₂ nanoparticles dispersed in an epoxy resin matrix, with surface modification by perfluorodecyltriethoxysilane (PFDTES) and γ-glycidyl ether oxypropyltrimethoxysilane (KH560). The optimal superhydrophobic transparent thermal insulating (SHTTI) coating, prepared with 0.6 g SiO₂ and 0.8 g ATO (SHTTI-0.6-0.8), achieved a water contact angle (WCA) of 162.4°, sliding angle (SA) of 3°, and visible light transmittance of 72% at 520 nm. Under simulated solar irradiation, it reduced interior temperature by 7.3 °C compared to blank glass. The SHTTI-0.6-0.8 coating demonstrated robust mechanical durability by maintaining superhydrophobicity through 40 abrasion cycles, 30 tape-peel tests, and sand impacts, combined with chemical stability, effective self-cleaning capability, and exceptional anti-icing performance that prolonged freezing time to 562 s versus 87 s for blank glass. This work provides a viable strategy for high-performance multifunctional coatings through rational component ratio optimization. Full article

Photocatalytic technologies based on silicon (Si-based) nanostructures offer a promising solution for water purification, hydrogen generation, and the conversion of CO₂ into useful chemical compounds. This review systematizes the diversity of modern approaches to the synthesis and modification of Si-based photocatalysts, including chemical deposition, metal-associated etching, hydrothermal methods, and atomic layer deposition. Heterostructures, plasmonic effects, and co-catalysts that enhance photocatalytic activity are considered. Particular attention is drawn to the silicon doping of semiconductors, such as TiO₂ and ZnO, to enhance their optical and electronic properties. The formation of heterostructures and the evaluation of their efficiency were discussed. Despite the high biocompatibility and availability of silicon, its photocorrosion and limited stability require the development of protective coatings and morphology optimization. The application of machine learning for predicting redox potentials and optimizing photocatalyst synthesis could offer new opportunities for increasing their efficiency. The review highlights the potential of Si-based materials for sustainable technologies and provides a roadmap for further research. Full article

Edible composite coatings represent an alternative approach to reducing postharvest losses and extending the shelf life of perishable fruits. This study developed a nano-biopolymer coating by integrating pullulan (PUL), nano-silica (Nano-SiO₂), and tea polyphenols (TP) to retard deterioration in cherry tomatoes (Solanum lycopersicum var. cerasiforme). Optimized through response surface methodology (0.06% Nano-SiO₂, 0.1% TP, 1.8% PUL, 0.77% glycerol), the resulting Nano-SiO₂/PUL/TP composite film showed improved barrier properties (water vapor permeability, WVP: 0.2063 g·mm·m⁻²·h⁻¹·kPa⁻¹) and increased mechanical strength (tensile strength, TS: 2.62 MPa; elongation at break, EB: 67.67%), which may be attributed to a homogeneous microstructure stabilized via intermolecular hydrogen bonding. The composite coating exhibited significant (p < 0.05) antioxidant activity (59.04% DPPH·scavenging) compared to the PUL film (1.17%) and showed efficacy against S. aureus. When applied to cherry tomatoes stored at 4 °C for 15 days, the coating contributed to improved postharvest quality by reducing weight loss (−27.6%) and decay incidence (−32.3%), delaying firmness loss (2.40 vs. 0.54 N in uncoated group, CK), suppressing respiration rate (−38.8%), and enhancing the retention of total acidity (+9.7%), vitamin C (+49.6%), and total soluble solids (+48.6%) compared to the CK (p < 0.05). Principal component analysis supported sensory evaluation results, indicating the coating helped maintain sensory quality (scores > 6.0) and commercial value while extending shelf life from 9 to 15 days. These results suggest that the Nano-SiO₂/TP/PUL composite coating may serve as a preservative for extending the shelf-life of cherry tomatoes by effectively reducing decay and mitigating quality degradation. Full article

Aluminum and its alloys are widely used in aerospace and industrial sectors due to their high specific strength, low density, and abundance. However, their low hardness, high corrosion susceptibility, and poor wear resistance limit broader applications. Surface treatments such as electroplating, PVD/CVD, and anodizing have been used to enhance surface properties. Plasma electrolytic oxidation (PEO), also known as micro-arc oxidation (MAO), has emerged as a promising technique for producing durable ceramic coatings on light metals like Al, Mg, and Ti alloys. In this study, PEO was applied to AA6061 aluminum alloy using an AC power source in potentiostatic mode at 350 V and 400 V, 1000 Hz, and 80% duty cycle for 30 min in a silicate-based electrolyte (5 g/L Na₂SiO₃ + 5 g/L KOH) maintained at 25–40 °C. The effect of voltage on the coating morphology, thickness, and corrosion resistance was investigated. The coatings exhibited porous structures with pancake-like, crater, and nodular features, and thicknesses ranged from 0.053 to 83.64 µm. XRD analysis confirmed the presence of Al, α-Al₂O₃, Ƴ-Al₂O₃, and mullite. The 400 V-coated sample showed superior corrosion resistance ( $E_{corr}= -0.77 \mathrm{V}$; $i_{corr}=0.28 \mu \mathrm{A}/{\mathrm{c}\mathrm{m}}^2$) and improved hardness (up to 233 HV), compared to 89 HV for the bare AA6061. Full article

In this study, a highly stable light-responsive superhydrophobic paper was successfully fabricated. The process involved polymerizing the synthesized light-responsive monomer PAPAE with the hydrophilic monomer 2-hydroxyethyl methacrylate(HEMA), the fluorine-containing monomer hexafluorobutyl methacrylate(HFMA),and 3-trimethoxysilyl-propyl methacrylate(TSPM), followed by grafting (3-Aminopropyl) triethoxysilane (APTES)-modified SiO₂ nanoparticles onto the polymer to enhance surface roughness, and subsequently applying this composite to the paper surface. When the monomer ratio in the polymer was HFMA:TSPM:PAPAE:HEMA = 0.2:0.2:0.4:0.2, the resulting coating exhibited good water solubility, enabling the modified paper to achieve reversible wettability transitions under light irradiation. At a SiO₂-to-polymer ratio of 0.3, the contact angle variation range reached its maximum (96–156.8°). The proposed method for fabricating superhydrophobic paper not only offers relative simplicity, low cost, and strong versatility but also imparts the paper with excellent weather resistance, abrasion resistance, and ultrasonic durability, highlighting its great potential for practical applications. Full article

Binary oxide ceramics have emerged as key materials in solar energy research due to their versatility, chemical stability, and tunable electronic properties. This study presents a comparative analysis of seven prominent oxides (TiO₂, ZnO, Al₂O₃, SiO₂, CeO₂, Fe₂O₃, and WO₃), focusing on their functional roles in silicon, perovskite, dye-sensitized, and thin-film solar cells. A bibliometric analysis covering over 50,000 publications highlights TiO₂ and ZnO as the most widely studied materials, serving as electron transport layers, antireflective coatings, and buffer layers. Al₂O₃ and SiO₂ demonstrate highly specialized applications in surface passivation and interface engineering, while CeO₂ offers UV-blocking capability and Fe₂O₃ shows potential as an absorber material in photoelectrochemical systems. WO₃ is noted for its multifunctionality and suitability for scalable, high-rate processing. Together, these findings suggest that binary oxide ceramics are poised to transition from supporting roles to essential components of stable, efficient, and environmentally safer next-generation solar cells. Full article

This work presents the design and fabrication of microstructured hydrophobic surfaces via fused filament fabrication (FFF) 3D printing with polylactic acid (PLA). Three geometric patterns—triangular-based prisms (TG), truncated pyramids (TP), and truncated ellipsoidal cones (CET)—were developed to modify the surface wettability. Morphological analysis revealed that the printer resolution limits the accurate reproduction of sharp CAD-defined features. Despite this, TG structures exhibited superhydrophobic behavior evaluated through static water contact angles (WCAs), reaching up to 164° along the structured direction and so representing a 100% increase relative to flat PLA surfaces (WCA = 82°). To improve print fidelity, TP and CET geometries with enlarged features were introduced, resulting in contact angles up to 128°, corresponding to a 56% increase in hydrophobicity. The truncated shapes enable the fabrication of the smallest features achievable via the FFF technique, while maintaining good resolution and obtaining higher contact angles. In addition, surface functionalization with fluoropolymer-coated SiO₂ nanoparticles, confirmed by SEM and Raman spectroscopy, led to a further slight enhancement in wettability up to 18% on the structured surfaces. These findings highlight the potential of FFF-based microstructuring, combined with surface treatments, for tailoring the wetting properties of 3D-printed polymeric parts with promising applications in self-cleaning, de-icing, and anti-wetting surfaces. Full article

Micro- and nanopatterning is crucial for advanced photonic, electronic, and sensing devices. Yet achieving large-area periodic nanostructures with a 75 nm half-pitch on low-cost laboratory systems remains difficult, because conventional near-ultraviolet laser interference lithography (LIL) suffers from Gaussian-beam non-uniformity and a narrow exposure latitude. Here, we report a cost-effective deep-ultraviolet (DUV) dual-beam LIL system based on a 266 nm laser and diffractive flat-top beam shaping, enabling large-area patterning of periodical nanostructures. At this wavelength, a moderate half-angle can be chosen to preserve a large beam-overlap region while still delivering 150 nm period (75 nm half-pitch) structures. By independently tuning the incident angle and beam uniformity, we pattern one-dimensional (1D) gratings and two-dimensional (2D) arrays over a Ø 1.0 cm field with critical-dimension variation < 5 nm (1σ), smooth edges, and near-vertical sidewalls. As a proof of concept, we transfer a 2D pattern into Si to create non-metal-coated nanodot arrays that serve as surface-enhanced Raman spectroscopy (SERS) substrates. The arrays deliver an average enhancement factor of ~1.12 × 10⁴ with 11% intensity relative standard deviation (RSD) over 65 sampling points, a performance near the upper limit of all-dielectric SERS substrates. The proposed method overcomes the uneven hotspot distribution and complex fabrication procedures in conventional SERS substrates, enabling reliable and large-area chemical sensing. Compared to electron-beam lithography, the flat-top DUV-LIL approach offers orders-of-magnitude higher throughput at a fraction of the cost, while its centimeter-scale uniformity can be scaled to full wafers with larger beam-shaping optics. These attributes position the method as a versatile and economical route to large-area photonic metasurfaces and sensing devices. Full article

Si powder was deposited onto the surface of Zr-4 alloy via laser cladding to enhance its high-temperature oxidation resistance. The high-power laser radiation and rapid solidification lead to a reaction between Si and Zr, resulting in the formation of a microstructure consisting of lath-like ZrSi₂ and Si-rich phases. The oxidation behavior of the laser-cladding ZrSi coating was evaluated at 1100–1300 °C in water steam. The weight gain follows a parabolic law, and the oxidation activation energy of the ZrSi coating is 182.7 kJ mol⁻¹. The oxides produced by ZrSi₂ oxidation are mainly ZrSiO₄, ZrO₂, and SiO₂, and, under high-temperature conditions, the relative content of ZrSiO₄ in the oxide decreases with increasing temperature. The oxidation of the ZrSi₂ phase induces significant growth stresses, which are susceptible to causing cracks in the oxide, facilitating accelerated oxygen diffusion into the coating. However, the amorphous SiO₂ formed at 1300 °C, which may be softened and fluidized to enable a self-healing effect, can heal the cracks to diminish oxygen permeation into the coating, improving its oxidation resistance. The oxidation resistance of the laser cladding ZrSi coating is better than that of the Zr-4 alloy. Full article

Alginate hydrogels are promising tissue engineering biomaterials due to their biocompatibility and structural similarity to the extracellular matrix, but their poor mechanical strength, rapid degradation, and lack of bioactivity limit applications. To address this, a novel oxidized alginate/polyacrylamide/silica nanoparticle–gelatin (OA/PAAm/SiO₂-GT) composite hydrogel was developed using an interpenetrating polymer network (IPN) strategy, reinforced with silica nanoparticles and coated with gelatin. The influence of SiO₂ content on the microstructure, mechanical properties, swelling behavior, biodegradability, biomineralization, and cytocompatibility of the composite hydrogel was systematically investigated. Experimental results revealed that SiO₂ nanoparticles interacted with the polymer matrix within the composite hydrogel. With increasing content of SiO₂, the porosity of the OA/PAAm/SiO₂-GT composite hydrogel gradually decreased, while the mechanical properties exhibited a trend of initial enhancement followed by reduction, with maximum compressive strength at a SiO₂ content of 1.0% (w/v). Moreover, the incorporation of SiO₂ nanoparticles effectively modulated the swelling behavior, biodegradability, and biomineralization capacity of the composite hydrogel under in vitro conditions. Meanwhile, the OA/PAAm/SiO₂-GT composite hydrogel supported favorable cell adhesion and proliferation, optimal at a SiO₂ content of 0.5% (w/v). Furthermore, with increasing concentration of SiO₂ nanoparticles, the intracellular alkaline phosphatase (ALP) activity progressively increased, suggesting a promotive effect of SiO₂ nanoparticles on the osteogenic differentiation of MG63 cells. Therefore, the incorporation of SiO₂ nanoparticles into the OA/PAAm IPN matrices provides an effective means to tailor its biological properties, rendering it great potential for biomedical applications such as tissue engineering. Full article