Search Results (4)

The presence of toxic gas emissions from conventional vehicles is worrisome globally. Over the past few years, there has been a broad adoption of electric vehicles (EVs) to reduce energy usage and mitigate environmental emissions. The EVs are characterized by limited range, cost, and short range. This prompts the need for hybrid electric vehicles (HEVs). This study describes the conversion of a 2022 Volkswagen Crafter (VW) 35 TDI 340 delivery van from a conventional diesel powertrain into a hybrid electric vehicle (HEV) augmented with synchronous electrical machines (motor and generator) and a BMW i3 60 Ah battery pack. A downsized 1.5 L diesel engine and an electric motor–generator unit are integrated via a planetary power split device supported by a high-voltage lithium-ion battery. A MATLAB (R2024b) Simulink model of the hybrid system is developed, and its speed tracking PID controller is optimized using genetic algorithm (GA) and particle swarm optimization (PSO) methods. The simulation results show significant efficiency gains: for example, average fuel consumption falls from 9.952 to 7.014 L/100 km (a 29.5% saving) and CO₂ emissions drop from 260.8 to 186.0 g/km (a 74.8 g reduction), while the vehicle range on a 75 L tank grows by ~40.7% (from 785.7 to 1105.5 km). The optimized series–parallel powertrain design significantly improves urban driving economy and reduces emissions without compromising performance. Full article

This article studies the transformation and assembly process of the Volkswagen (VW) Crafter from conventional to hybrid vehicle of the department of vehicles engineering, University of Debrecen, and uses a computer-aided simulation (CAS) to design the vehicle based on the real measurement data (hardware-in-the-loop, HIL method) obtained from an online CAN bus data measurement platform using MATLAB/Simulink/Simscape and LabVIEW software. The conventional vehicle powered by a 6-speed manual transmission and a 4-stroke, 2.0 Turbocharged Direct Injection Common Rail (TDI CR) Diesel engine and the transformed hybrid electrified powertrain are designed to compare performance. A novel methodology is introduced using Netcan plus 110 devices for the CAN bus analysis of the vehicle’s hybrid version. The acquired raw CAN data is analyzed using LabVIEW and decoded with the help of the database (DBC) file into physical values. A classical proportional integral derivative (PID) controller is utilized in the hybrid powertrain system to manage the vehicle consumption and CO₂ emissions. However, the intricate nonlinearities and other external environments could make its performance unsatisfactory. This study develops the energy management strategies (EMSs) on the basis of enhanced proportional integral derivative-based genetic algorithm (GA-PID), and compares with proportional integral-based particle swarm optimization (PSO-PI) and fractional order proportional integral derivative (FOPID) controllers, regulating the vehicle speed, allocating optimal torque and speed to the motor and engine and reducing the fuel and energy consumption and the CO₂ emissions. The integral time absolute error (ITAE) is proposed as a fitness function for the optimization. The GA-PID demonstrates superior performance, achieving energy efficiency of 90%, extending the battery pack range from 128.75 km to 185.3281 km and reducing the emissions to 74.79 gCO₂/km. It outperforms the PSO-PI and FOPID strategies by consuming less battery and motor energy and achieving higher system efficiency. Full article

Hybrid electric vehicles (HEVs) have emerged as a trendy technology for reducing over-dependence on fossil fuels and a global concern of gas emissions across transportation networks. This research aims to design the hybridized drivetrain of a Volkswagen (VW) Jetta MK5 vehicle on the basis of its mathematical background description and a computer-aided simulation (MATLAB/Simulink/Simscape, MATLAB R2023b). The conventional car operates through a five-speed manual gearbox, and a 2.0 TDI internal combustion engine (ICE) is first assessed. A comparative study evaluates the optimal fuel economy between the conventional and the hybrid versions based on a proportional-integral-derivative (PID) controller, whose optimal set-point is predicted and computed by a genetic algorithm (GA). For realistic hybridization, this research integrated a Parker electric motor and the diesel engine of a VW Crafter hybrid vehicle from the faculty of engineering to reduce fuel consumption and optimize the system performance of the proposed car. Moreover, a VCDS measurement unit is developed to collect vehicle data based on real-world driving scenarios. The simulation results are compared with experimental data to validate the model’s accuracy. The simulation results prove the effectiveness of the proposed energy management strategy (EMS), with an approximately 89.46% reduction in fuel consumption for the hybrid powertrain compared to the gas-powered traditional vehicle, and 90.05% energy efficiency is achieved. Full article

In this article, a hybrid powertrain for the Volkswagen (VW) Crafter is designed using the Model-In-The-Loop (MIL) method. An enhanced Proportional-Integral (PI) control technique based on integral cost functions is developed by carrying out a time-based simulation in MATLAB/Simulink software to realize the optimal fuel economy of the vehicle. Moreover, a comparative study is conducted between the vehicle’s hybrid and pure electric versions to assess the optimal battery energy consumption per unit distance traveled. Communication within our vehicles’ Electronic Control Units (ECUs) is facilitated by a message-based protocol called a Controller Area Network (CAN). Consequently, this paper presents an online CAN Bus data analysis using the Hardware-In-The-Loop (HIL) method. This method uses a standard frame, J1939 CAN protocol, implemented with Net CAN Plus 110 hardware. A graphical user interface is developed on a host Personal Computer (PC) using LabVIEW for decoding the acquired raw CAN data to physical values. The simulation results reveal that the proposed controller is promising and suitable for realizing optimal performance over the HIL method. Full article