Search Results (297)

Electrical discharge machining (EDM) is an efficient method for processing silicon carbide (SiC) substrates. However, the chemical modification mechanism of SiC substrates in the EDM process remains not fully elucidated. To clarify the material removal mechanism of SiC substrates in EDM, this study investigated the behaviors of SiC substrates under different discharge conditions through experimental analysis and interface temperature field simulation. Results indicate that the SiC substrates sequentially exhibit characteristic morphologies of surface oxidation, thermal decomposition, and fracture as discharge energy increases. A discolored layer composed of amorphous SiO₂ is formed on the SiC surface in low-discharge energy. Crystalline silicon and graphitic carbon are generated from the thermal decomposition of SiC substrates in high-discharge energy. Excessively high discharge energy induces the breakdown of SiC substrates. A critical temperature threshold is identified that delineates the initiation of prominent thermal oxidation on the SiC surface. Temperature field simulations further reveal the correlation between EDM parameters and interfacial temperature variations, along with the mechanisms of material removal driven by thermal diffusion. This study deepens the fundamental understanding of the EDM removal mechanism of SiC substrates and is expected to provide a scientific basis for the efficient material removal of SiC substrates. Full article

Application of polyacrylonitrile-derived carbon fiber (CF) as a thermal insulation material is restricted by inherently high thermal conductivity. Encapsulation of poly(p-phenylene benzobisoxazole) (PBO) on CF was supposed to improve the mechanical and heat resistance of CF, which would be desired to improve mechanical and thermal-insulating performances. In this work, PBO molecules were uniformly coated onto the surface of air plasma-treated CF. Carbonized PBO-encapsulated CF (CF@CPBO) was prepared via thermal treatment at 600–1400 °C. At higher carbonization temperatures, CF@CPBO exhibited a cleaner surface, more radial graphite layers within fibers, enhanced crystallinity of carbon layers (amorphous to 0.337 nm of interplanar spacing), reduced defective/graphitic content (0.959–0.909 of I_D/I_G), decline in surface O content (20.1–9.6 at.%) and improved symmetry of the C-C deconvoluted peak. After weaving them into a net and compression molding, CF@CPBO felts with a random distributed structure (no voids and no fiber bundles) presented improved compression strength (10.5–25.6% of enhancement than unmodified CF) and excellent compression-recovery performance (130.9–110.8 MPa) through 10 cycles. Thermal conductivity values of CF@CPBO felts at 30–1800 °C were 0.13–1.42 W/m/K, which were 42.2–62.6% of unmodified CF. This work proposes an efficient strategy for regulating the high-performance organic fiber structure through heat treatment-induced processes. Full article

A layered bimetallic CoMo-LDH precursor was prepared on nickel foam via a hydrothermal method, and a 3D hierarchical flower-like nanosheet CoMoP/NF electrocatalyst with a crystalline–amorphous heterostructure was constructed in situ through low-temperature phosphidation. The water electrolysis performance was optimized by adjusting the Co/Mo molar ratio. The 3D hierarchical porous structure provides a large specific surface area and abundant active sites, and Mo doping effectively modulates the electronic structure. The catalyst exhibits superior HER performance with overpotentials of only 37 mV and 65 mV at 10 mA·cm⁻² in acidic and alkaline media and shows a lower HER overpotential than commercial Pt/C at current densities above 426 mA·cm⁻² in acidic conditions. Meanwhile, this catalyst delivers an OER overpotential of 729 mV at 500 mA·cm⁻² in alkaline media and can operate stably for 50 h. The assembled two-electrode overall water splitting cell only requires 1.42 V at 10 mA·cm⁻², outperforming Pt/CǁRuO₂ (1.52 V). This work offers a promising strategy for designing low-cost and high-efficiency overall water splitting electrocatalysts for high-current-density applications. Full article

It is limited to use cellulose nanocrystals (CNCs) as green lubricant nanoadditives due to their high biodegradability. A promising solution is to convert CNCs into biocarbon. Herein, a multi-layer biocarbon (MLC) was prepared by carbonizing CNCs with an ionic liquids–thermal method. MLC was characterized comprehensively and then dispersed into rapeseed oil for use as a nanoadditive. The tribological performance of the MLC nanoadditive was evaluated using a ball-on-disc tribometer. The lubrication mechanism of the MLC nanoadditive was elucidated according to wear analysis of the worn surfaces and wear residues. It was found that MLC had a high carbon content of 77 at% and showed a two-dimensional multi-layered morphology. Each layer was composed of amorphous carbon nanosheets embedded with many crystalline carbon dots. The MLC nanoadditive was of excellent dispersibility and stability in rapeseed oil. Tribological experiments showed that the MLC nanoadditive, with a concentration of merely 0.04 wt%, led to a decrease in the frictional coefficient by 12.4% and the wear volume by 50.7%, having higher efficacy than the CNC nanoadditive. The exceptional lubrication effect of the MLC nanoadditive was mainly attributable to its interfacial deposition behavior and its subsequent fragmenting behavior. This work develops a novel method for biocarbon preparation and showcases its significant potential in lubrication applications. Full article

In this study, a novel layered WO₃@Co₃O₄ composite electrode was synthesized via a controlled electrodeposition method employing different surfactants to finely tune its nanostructure. The incorporation of polyacrylic acid (PAA) surfactant yielded an optimized P-W@Co electrode with a hierarchical porous morphology and reduced crystallite size, markedly enhancing electroactive site exposure and electron transport. Structural analyses confirmed the amorphous nature of WO₃ and crystalline spinel Co₃O₄ phases forming an integrated composite architecture. Electrochemical characterizations in a three-electrode system revealed that the P-W@Co electrode exhibited superior pseudocapacitive behavior, with an areal capacitance of 11.70 F/cm² at 20 mA/cm² and excellent rate capability, retaining 80% capacitance at 40 mA/cm². Kinetic studies demonstrated enhanced diffusion-controlled charge storage attributed to improved ion accessibility and charge transfer kinetics. To evaluate practical feasibility, asymmetric supercapacitor devices incorporating P-W@Co as the positive electrode coupled with activated carbon as the negative electrode were fabricated. This device showcased a widened operational voltage (1.5 V), outstanding areal capacitance (211 mF/cm²), and energy density (0.066 mWh/cm²). Importantly, the device exhibited exceptional cycling stability, retaining 81.8% capacitance after 7000 cycles. This work signifies a major advancement in surfactant-mediated design of WO₃@Co₃O₄ layered electrodes for scalable, high-performance supercapacitor applications, combining structural stability, enhanced conductivity, and multifaceted charge storage mechanisms. Full article

A comparative study on the effects of mechanical treatment by high-energy ball milling on talc (2:1 layered silicate) and kaolinite (1:1 layer silicate) was performed. Industrial samples of talc and kaolin were characterized by XRF, thermal analysis (DTA and TG), and XRD methods. The XRD analysis evidenced the destruction of the crystalline structures of both talc and kaolinite and accessory minerals in the samples, showing an increase in the amorphous phases and a progressive change to a more disordered structure. It was found that high-energy ball milling resulted in a reduction of 48% of talc at 4 h of grinding, and the reduction increased up to ~80% at 32 h. The mechanical treatment produced a decrease in initial kaolinite content by 25% after 4 h of grinding and a reduction of ~70% after 32 h. It was deduced by this analysis that the structure of kaolinite is more difficult to destroy by high-energy ball milling than the structure of talc under the same experimental milling conditions. The structural alterations in talc and kaolinite were anisotropic, with crystal degradation along [00l], and there was a progressive loss of long-range order; moreover, the crystal dimensions following the c-axis direction became too small to produce coherent diffraction. A decrease in crystal size (coherent diffraction microdomain) was observed by the mechanical treatment, with an increase in microstrains produced by high-energy ball milling. Thus, the crystal size decreased from 280 to 200 Å in talc (direction perpendicular to 002) and from 250 to 210 Å in kaolinite (direction perpendicular to 001) after 16 h of grinding, with an important reduction in crystal size up to a value of 138 Å but only in the case of kaolinite at 80 h of grinding, with talc completely amorphous to X-rays at the same grinding time. Microstrains followed an inverse evolution compared to the crystal size, with an increase in the values obtained by progressive grinding in both talc and kaolinite. The values of microstrains were found to be of the same order for talc and kaolinite, although they were relatively higher for talc since it is associated with a greater degree of structural alteration than kaolinite. The XRD results showed an inverse correlation between both parameters, with their relative values being higher for talc compared with kaolinite. The present study is of basic interest for further investigations into the effects of high-energy ball milling using talc and kaolin as raw materials with reduced particle size, for instance, in the ceramic and paper industries. Full article

This study investigates the wear behavior and multi-technique characterization of 3D printed thermoplastic polyurethane (TPU) intended for friction layers in transmission belts used in pharmaceutical manipulators. Two flexible TPU grades—TPU 51A and TPU 60A—were printed using fused deposition modeling (FDM) with varying printing temperatures (255–265 °C for 51A; 225–235 °C for 60A) and layer counts (three or four layers). Specimens were evaluated for Shore A hardness, wear resistance (mass loss using a Baroid lubricity tester under dry sliding against carton), tensile properties, crystallinity (XRD), chemical structure (FTIR), thermal stability (TGA), and scanning electron microscopy (SEM). The results show that printing parameters significantly influence the mechanical and tribological behavior of the materials. For TPU 51A, increasing the printing temperature to 265 °C and using four layers led to a substantial reduction in cumulative mass loss, although hardness decreased. In contrast, for TPU 60A, higher printing temperature and layer count increased hardness but also resulted in higher wear. Tensile tests indicated that specimens printed with fewer layers exhibited higher yield strength and strain, indicating improved interlayer bonding. XRD analysis confirmed the predominantly amorphous nature of the printed samples, with a reduction in crystallinity compared to the raw filaments. FTIR spectra showed no significant chemical degradation during printing, while thermogravimetric analysis revealed good thermal stability up to approximately 250–260 °C. The results demonstrate that wear behavior is governed by a combination of hardness, interlayer cohesion, and microstructural organization rather than crystallinity alone. Among the investigated conditions, TPU 51A printed at 265 °C with four layers exhibited the most favorable balance between wear resistance and mechanical properties, highlighting its suitability for friction layer applications. Full article

Iron ore tailings have been shown to promote the formation of soil aggregate cementing agents through weathering, thereby influencing soil aggregate formation in reclaimed land. However, their mechanism of action under different reclamation methods remains unclear. This study established a field station in the semi-arid region of Northern China to investigate three typical iron ore tailing reclamation methods, including topsoil blending type (DT), sublayer moisture conservation type (JT), and thick-layer tailings type (FT), with adjacent farmland as the control (CK). The analysis of soil organic carbon (SOC) components, soil inorganic carbon (SIC), iron/aluminum oxides, and aggregate composition and stability in the reclaimed soils revealed the evolution patterns of cementing materials and the potential mechanisms driving aggregate formation. The results indicate that the reclamation process promotes the weathering of tailings, with a significant increase in free iron oxide (Fed) content ranging from 19.09% to 41.93%. Iron oxides released from iron ore tailings influenced the reclaimed topsoil through plant litter return processes, resulting in a significantly higher amorphous iron oxide (Feo) content compared to CK. Additionally, the content of crystalline aluminum oxide (Alc) in the DT topsoil showed a significant increase, reaching 2.82 g/kg. The variation in organic and inorganic cementing agents significantly influences aggregate composition and stability, with soil particulate organic carbon (POC), crystalline iron oxide (Fec), Alc, and amorphous aluminum oxide (Alo) identified as the primary agents affecting aggregate formation (p < 0.05). After five years of reclamation, the proportion of DT macroaggregates (>0.25 mm) increased to 42.10%, and both the mean weight diameter (MWD) and the geometric mean diameter (GMD) increased significantly to 2.21 mm and 0.43 mm, respectively. In contrast, JT macroaggregates and microaggregates (0.053–0.25 mm) decreased to 26.88% and 29.01%, respectively, and aggregate stability significantly declined. FT macroaggregates and their stability showed no significant difference compared to CK. The study shows that after years of reclamation, both DT and FT reclamation methods have reached normal farmland levels in terms of aggregate formation and stability, making them practical and valuable reclamation solutions. Full article

Phase-change materials of the Ge–Sb–Te (GST) system are promising for non-volatile memory and programmable photonics owing to their reversible amorphous–crystalline transitions. Among these materials, GeSb₄Te₇ stands out for its optimal balance of thermal stability, switching speed, and energy efficiency. The properties of GST materials are critically dependent on structural defects, particularly germanium vacancies that occur during synthesis and operation. Using density functional theory, we demonstrate that Ge vacancies and Ge–Sb intermixing significantly influence the electronic and optical properties of GeSb₄Te₇. Positive binding energies reveal vacancy clustering tendencies, which systematically reduce p-type degeneracy and widen the band gap (from 0.47 to 0.67 eV at a 2.7% vacancy concentration). Consequently, the metallic optical response in the visible range diminishes, as reflected in the less negative real dielectric function. Furthermore, we extend our investigation to the fundamental building block of this material system, the GeSb₂Te₄ monolayer. By studying controlled interlayer displacements of Ge and Te atoms in an otherwise stoichiometric slab, we elucidate the switching mechanism in the two-dimensional limit. The pristine monolayer exhibits semiconducting behavior with an indirect band gap of 0.74 eV, while layer sliding induces a semiconductor-to-metal transition accompanied by pronounced changes in the optical absorption spectrum. The asymmetric energy barrier (1.69 eV forward, 0.60 eV reverse) suggests favorable reversible switching via structural distortions alone, without requiring chemical modifications. The obtained results, spanning from defective bulk crystals to structurally distorted monolayers, are important for the targeted optimization of GST material properties in memory devices, optical elements, and emerging nanoscale phase-change applications. Full article

Boron nitride is considered a promising material for solid-state hydrogen storage due to its high thermal and chemical stability up to ~1000 °C, depending on the atmosphere, as well as its ability to form defect-rich structures with enhanced sorption activity. Despite the growing interest in modified BN systems, systematic studies on the effect of multicomponent modification induced by the addition of carbon, titanium, and aluminum on the structural and phase evolution of boron nitride during high-energy mechanical alloying remain limited to date. In this work, the structural-phase and morphological changes in boron nitride-based composites modified by the addition of carbon, titanium, and aluminum, synthesized by high-energy mechanical alloying, were investigated. The structural state and morphology of the materials were analyzed using X-ray diffraction, scanning electron microscopy, particle size analysis, and thermal analysis. It is shown that mechanical alloying leads to a progressive breakdown of the layered hexagonal BN structure and the formation of an amorphous-like, defect-rich state without the formation of new crystalline phases. The main stage of amorphization occurs within 30–60 min, after which structural disordering reaches saturation. Increasing the mechanical alloying time to 120 min does not result in significant changes in the phase state; however, it is accompanied by a reduction in agglomeration and the formation of a more homogeneous powder morphology, characterized by narrower particle size distributions, smoother particle surfaces, and more uniform spatial dispersion of components. It was established that the nature of the added component significantly influences the kinetics of structural transformations: carbon accelerates amorphization, titanium intensifies fragmentation and defect accumulation, whereas aluminum exhibits a stabilizing effect. In multicomponent BN–C–Ti–Al systems, a synergistic combination of these effects is observed, leading to the formation of metastable, partially amorphous structures. Based on a comprehensive analysis of structural and morphological data, the optimal mechanical alloying time was determined to be 120 min, providing a saturated amorphous-like structural state combined with improved microstructural homogeneity. The obtained defect-rich boron nitride structures can be considered a promising basis for further studies in the field of solid-state hydrogen storage. Full article

From Palaeolithic ornaments to modern biomimetics, the use of nacre and shells has evolved. Initially utilised for jewellery and tools, they now inspire the development of advanced materials. This paper reviews the current knowledge on nacre’s composition, focusing on the highly regulated biomineralisation process wherein amorphous calcium carbonate (ACC) transforms into crystalline aragonite. It examines the important role of the organic matrix (specifically soluble, insoluble, and acidic proteins) in controlling crystal nucleation, growth, and polymorph selection. Scientists study natural nacre formation to create nacre-inspired composites for various applications. Charles Hatchett’s in 1799 shell categorisation, Sorby and Sowerby’s 19th-century microscopy, Taylor, Beedham, Bøggild, and Currey’s mid-20th-century research on bivalve structures, and mechanical property investigations in the 1970s are some of the major developments. The hierarchical structure, cooperative plastic deformation, surface asperities, organic–inorganic interactions, and interphase in such complex composite materials give rise to impressive mechanical properties. In the early 2000s, with the emergence of biomimetics, inspired by nacre, several macroscopic structural materials with uniform micro- and nanoscale architectures have been synthesised in recent decades, and their mechanical properties and potential applications have been explored. Modern nacre-inspired fabrication utilises 3D printing for precision, freeze casting for sustainability, and mineralisation for scalability. Techniques like layer-by-layer assembly and nanomaterial integration enhance mechanical performance through advanced interfacial engineering. Full article

The influence of Zn²⁺, Ca²⁺ and Co²⁺ doping on the thermal, structural, morphological, and magnetic characteristics of CdBi_0.1Fe_1.9O₄ nanoparticles synthetized via the sol–gel technique and calcined at 300, 600, 900 and 1200 °C was investigated. Thermal analysis revealed the initial formation of metallic glyoxylates up to 300 °C, followed by their decomposition into metal oxides and subsequent ferrite formation. X-ray diffraction revealed that the ferrites were poorly crystallized at lower temperatures, whereas at higher calcination temperatures all nanocomposites exhibited well-crystalized ferrites coexisting with the SiO₂ matrix, except for the Co_0.1Cd_0.9Bi_0.1Fe_1.9O₄@SiO₂ nanocomposite, which formed a single, well-defined crystalline phase. Atomic force microscopy images revealed spherical ferrite particles encapsulated within an amorphous layer, with particle size, surface area, and coating thickness influenced by both the type of dopant ion and the calcination temperature. The structural parameters estimated by X-ray diffraction, as well as the magnetic characteristics, were strongly influenced by the dopant type and thermal treatment. These results demonstrate that the structural and magnetic characteristics of CdBi₀.₁Fe₁.₉O₄ ferrites can be effectively tuned through controlled doping and calcination, providing insights for the design of tailored functional applications. Full article

The present work investigates the effect of phosphorous-acid-induced pH variation on the electrodeposition of Ni–P coatings and examines how changes in electrolyte composition influence current efficiency, deposition behaviour, microstructure, optical properties, tribological response and wettability. In addition, the study assesses the potential of a post-deposition surface modification using stearic acid to enhance the hydrophobic character of the coatings. Ni and Ni–P layers were electrodeposited on 316L stainless steel using electrolytes containing 0–40 g/L of H₃PO₃, resulting in progressively lower bath pH and significant changes in deposition kinetics. The introduction of H₃PO₃ caused a sharp reduction in cathodic current efficiency and deposition rate, producing ultrathin Ni–P films with 20–24 at.% P. XRD and SEM analyses showed a transition from highly crystalline Ni to amorphous, nodular Ni–P structures. Tribological tests revealed a pronounced improvement in sliding performance for all Ni–P coatings compared to pure Ni, with sample S2 (5 g/L of H₃PO₃) exhibiting the lowest and most stable friction coefficient (~0.30). Wettability studies indicated that all as-deposited Ni–P surfaces were weakly hydrophobic, with surface energies dominated by the dispersive component. A stearic acid post-treatment produced a measurable increase in the water contact angle, indicating successful surface functionalization of the coatings. Overall, this study provides a comprehensive assessment of how phosphorous acid concentration governs the functional behaviour of electrodeposited Ni–P coatings. Full article

The sustainable valorization of lignocellulosic biomass offers a promising route for developing low-cost photothermal materials for solar water purification. This study investigates natural fibers from Opuntia ficus-indica, Agave sisalana, and cellulose sponge, which were chemically purified through alkaline–peroxide pretreatment and subsequently functionalized with biochar via immersion and crosslinking-assisted deposition. Structural analyses (SEM, FTIR, XRD, CHNS/O) confirmed the transition from heterogeneous lignocellulosic matrices to cellulose-rich scaffolds and finally to hierarchical composites in which crystalline cellulose cores are coated with amorphous carbon structures containing aromatic domains typically formed during biomass carbonization. The NaOH/urea/citric acid crosslinking system significantly improved biochar adhesion, producing uniform and mechanically stable photothermal layers. Under 500 W m⁻² illumination, the biochar-modified fibers exhibited rapid thermal response and enhanced surface heating, resulting in increased water evaporation rates, with cellulose sponge achieving the highest performance (1.12–1.25 kg m⁻² h⁻¹). Water-quality analysis of the condensate showed >97% TDS removal, complete rejection of hardness, fluoride, nitrates, arsenic, and barium, and turbidity <0.2 NTU, meeting NOM-127-SSA1-2021 standards. Overall, the findings demonstrate that biochar-functionalized natural fibers constitute a scalable, environmentally benign strategy for efficient solar-driven purification, supporting their potential for sustainable clean-water technologies in resource-limited settings. Full article

Atomic layer deposition (ALD) was employed to fabricate single-layer Al₂O₃, single-layer ZrO₂, and Al₂O₃/ZrO₂ nanolaminate coatings on SUS304 to enhance corrosion protection in chloride-containing environments. All coatings were deposited at 250 °C using optimized self-limiting ALD processes, and the total film thickness was controlled at approximately 54 nm for a fair comparison. Structural characterization revealed that Al₂O₃ films remained amorphous, whereas ZrO₂ films exhibited a thickness-dependent transition from amorphous to crystalline phases. In the nanolaminate structures, thinner ZrO₂ sublayers (<9 nm) retained amorphous or locally nanocrystalline characteristics, while thicker ZrO₂ sublayers (15 nm) developed polycrystalline features with increased grain boundary density. Electrochemical corrosion tests conducted in 3.5 wt% NaCl solution demonstrated that the Al₂O₃/ZrO₂ nanolaminate coatings exhibited significantly lower corrosion current densities and delayed pitting corrosion compared to single-layer coatings. Among all samples, the [Al₂O₃ (15 nm)/ZrO₂ (3 nm)] × 3 nanolaminate showed the best corrosion resistance, with the lowest corrosion current density (I_corr = 6.20 nA/cm²) and the highest protective efficiency (98.34%). These results highlight the critical role of nanolaminate architecture and sublayer crystallinity in suppressing ionic diffusion and provide an effective strategy for designing ultrathin, high-performance corrosion barrier coatings for stainless steel. Full article