Search Results (1,448)

Poly(3,4-ethylenedioxythiophene) (PEDOT)-based gels have emerged as a prominent class of functional conductive materials, owing to their unique electromechanical coupling characteristics that integrate electrical functionality and mechanical adaptability. This review systematically elucidates the electromechanical properties of PEDOT-derived gels—defined as the synergistic response of electrical behaviors (conductivity, carrier mobility, electrochemical stability) and mechanical performances (flexibility, stretchability, tensile strength, bending resistance)—under mechanical deformation, as well as their mutual regulatory mechanisms. Focusing on how preparation processes and structural regulation modulate these electromechanical properties, this work first introduces the development history, intrinsic conductive mechanisms, and inherent electromechanical characteristics of PEDOT. It then systematically summarizes mainstream synthesis methods, analyzing their effects on balancing mechanical flexibility and electrical conductivity. Addressing the brittleness and poor electromechanical stability of pure PEDOT, this review further explores composite synergistic mechanisms with conductive/non-conductive polymers, metallic materials, inorganic nanoparticles, and biomaterials, clarifying how interfacial interactions optimize mechanical deformability while preserving or enhancing electrical performance. Finally, it summarizes the applications of PEDOT-based composites in electromechanically compatible fields including flexible sensing, micro/nano patterning, implantable biomedicine, anti-corrosion protection, and energy storage. This review aims to clarify the connotation of PEDOT’s electromechanical properties, refine the focus of relevant research, and provide a theoretical basis for designing high-performance PEDOT-based gels with balanced electromechanical properties. Full article

Thick paint coatings on ship hulls must be periodically removed before repainting; however, conventional abrasive blasting generates secondary waste and poses environmental and occupational health concerns. This study investigates nanosecond pulsed laser cleaning as a non-contact alternative for removing thick marine paint coatings from KE36 shipbuilding steel. A two-layer coating system consisting of anti-fouling and anti-corrosive layers with a total thickness of approximately 1000 μm was examined. The effects of pulse energy, pulse overlap number, and scanning pitch on removal depth, cleaning efficiency, and surface morphology were systematically evaluated. Increasing the pulse energy enhanced coating ablation and enabled complete removal when sufficient heat input density was supplied. A higher pulse overlap number promoted cumulative energy deposition and improved removal depth. Smaller scanning pitches improved spatial overlap between adjacent scan paths and produced more uniform cleaning, whereas excessive pitches caused incomplete removal and periodic surface undulations. The cleaning efficiency approached 100% at a heat input density of approximately 4–5 J/mm². These results indicate that heat input density is a useful process indicator for determining the minimum energy conditions required for full removal of thick coating layers while minimizing thermal effects on the substrate. Full article

Oil–water separation is of enormous importance because it has practical implications for addressing corrosion problems in the oil industry, arising from direct contact between the inner surfaces of pipelines and water containing oil. Therefore, the development of functional materials for handling oil–water mixtures is crucial and has significant economic benefits in the future. Using metal meshes remains a complex process because the properties of the extracted oil mixture (emulsion) vary across fields, which can affect the efficiency of the separation process and the required mesh size for optimal results. Still, it is considered a promising approach for separation. In this study, stainless steel meshes of various mesh sizes (180, 200, 300, 400, and 500 meshes) were coated with a 0.1-micron-thick layer of nickel by physical vapour deposition (PVD). The separation efficiency of stainless steel meshes, both with and without Ni coating, was examined at room temperature using an emulsion (50% vol. petroleum and 50% vol. water) prepared in the laboratory. The Ni-coated meshes achieved high separation efficiencies of 97% and 92% for mesh sizes 400 and 300, respectively. An 8% increase in the separation efficiency of the 200 mesh size resulted in about 80% efficiency with a Ni coating. Hence, it can be concluded that the prepared meshes have potential for high-efficiency oil–water separation, which may help reduce water transport to subsequent processing stages and mitigate corrosion-related issues. Full article

Conventional settlement monitoring techniques are inadequate for seawall construction environments due to severe physical impacts, the absence of terrestrial communication networks, and highly dynamic disturbances. This research proposes a multi-source fusion settlement monitoring system designed specifically for the construction phase to overcome these constraints. An integrated inclinometer–magnetoresistive sensing unit is the central component of this system. The unit achieves physical isolation from the severe impact loads of rock backfilling, guarantees protection in high-salinity and high-humidity environments, and accommodates the large deformations typical of soft foundations by utilizing a structural design that includes a rigid channel steel sheath, anti-corrosion sealing, and flexible joints. In terms of computation, a cascaded attitude fusion framework is developed that combines a Multiplicative Extended Kalman Filter (MEKF) with Quaternion Estimator (QUEST) initialization. High-precision displacement inversion via quaternion rotation is made possible by the introduction of an adaptive mechanism based on the Mahalanobis distance that precisely detects and suppresses transient acceleration disturbances induced by construction machinery and waves. Additionally, data transmission issues in remote offshore areas are resolved by combining solar power and BeiDou short-message communication technologies. This adaptive technique minimizes attitude estimate errors in dynamic situations by approximately 84.56%, as demonstrated by experimental and field validation. The system was deployed as a 165 m array comprising 49 sensing units and monitored continuously for 458 days, achieving a normalized RMSE of 9.44–11.02% compared to reference settlement tubes and capturing a maximum settlement of 1.7 m in the core high-fill section. These results confirm the system’s high monitoring accuracy and resilience in harsh construction conditions. Full article

The expired drug Detralex (90% diosmin and 10% hesperidin), known as an effective corrosion inhibitor, was adsorbed onto mesoporous silica and incorporated into an epoxy matrix to enhance the coating’s corrosion protection in a highly corrosive 3 wt% NaCl solution. It was found that this treatment, by improving adhesion, modifying the hydrophilic properties, and enabling inhibitor release, increased the coating’s resistance over time. Based on an SEM-EDX analysis, even after 24 h of immersion, the epoxy coating with mesoporous nanosilica adsorbed with diosmin and hesperidin retained the incorporated inhibitors. This resulted in a slight increase in the samples’ polarization resistance during longer exposure. Full article

Reported herein is tantalum (Ta)-based film, including TaN, TaO_x, composite TaO_xN_γ, multilayered TaN/TaO_x-(5:5) and TaN/TaO_x-(10:10), prepared by atomic layer deposition (ALD) technology via adjusting the sub-cycle of TaN and TaO_x films. The influence of different growth parameters on microstructure, crystal form, chemical bonding state and corrosion resistance of Ta-based films was systematically investigated. Representative results include the following: (1) The surface of the Ta-based films prepared by ALD is continuous, dense and smooth, and the root mean square roughness (Rq) of those are TaN: 0.74 nm, TaO_x: 0.69 nm, TaO_xN_γ: 0.55 nm, TaN/TaO_x-5:5: 0.56 nm and TaN/TaO_x-10:10: 0.77 nm. (2) The TaN film presents a polycrystalline structure with good crystallinity, while the incorporation of oxygen significantly inhibits the crystallinity of the film. (3) Electrochemical tests in 3.5 wt.% NaCl solution and neutral salt spray experiments show that ALD deposition of Ta-based films can significantly improve the corrosion resistance of carbon steel substrates. The order of corrosion resistance of different films is TaO_xN_γ film > TaN/TaO_x multilayer film > TaN film. Among them, the TaO_xN_γ film exhibited the most excellent corrosion resistance, with a charge transfer resistance (R_ct) as high as 24.75 Ω·cm² and a corrosion current density (I_corr) as low as 1.20 × 10⁻⁶ A/cm², and no obvious rusting phenomenon was observed on the surface of that film after the 2 h neutral salt spray test. Full article

Lubricants contain various types of additives, with corrosion and rust inhibitors being some of the most important. Due to the importance of 2,5-Dimercapto-1,3,4-thiadiazole (DMTD) in the field of corrosion inhibitors, we used it as a key intermediate to synthesize a series of 4-thiazolidinone and 4-imidazolidinone derivatives. This work also includes performing the reaction of DMTD with ethyl chloroacetate, which produced the corresponding ester, followed by the conversion into a hydrazide derivative using hydrazine hydrate. The next step is the condensing of the yielded hydrazide with various aromatic aldehydes yielding Schiff bases, which were subjected to cyclization by means of mercapto acetic acid and ethyl glycinate to produce the target 4-thiazolidinone and 4-imidazolidinone derivatives, respectively. FT IR, ¹H NMR, and ¹³C NMR spectroscopies were involved to confirm the structures of these derivatives. The synthesized derivatives have been evaluated as copper corrosion and rust inhibitors for medium lubricants in accordance with ASTM-D130 and ASTM-D665 standards. Interestingly, some lubricant blends of the synthesized derivatives showed good performance as copper corrosion and rust inhibitors. Full article

In this study, cathodic arc deposition was employed to synthesize CrAlN/TiSiN nanostructured multilayer coatings on silicon wafer substrates. The effects of the multilayer architecture on the microstructure and corrosion resistance of the coatings were systematically investigated. The structural characteristics and performance of the deposited films were analyzed using scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS), X-ray diffraction (XRD), and electrochemical polarization measurements. The experimental results demonstrate that various CrAlN/TiSiN multilayer configurations were successfully deposited, forming dense multilayer coatings with a thickness of approximately 1–2 μm and a dominant FCC β₁-NaCl crystalline structure. The presence of nanostructured multilayer interfaces effectively inhibited columnar grain growth and contributed to microstructural refinement. XRD analysis revealed competitive growth between the (111) and (200) crystallographic orientations, indicating that the crystallization behavior is influenced by the interplay between surface energy minimization and strain energy accumulation. Contact angle measurements showed that all the coatings exhibited water contact angles exceeding 90°, indicating hydrophobic characteristics and potential anti-fouling capacity. In particular, the CrAlN outer layer structure presented lower surface free energy, which further enhances the coating system’s anti-fouling capacity. Electrochemical polarization results indicate that the corrosion current density of all the coatings remained in the order of 10⁻⁷ A/cm², demonstrating excellent chemical stability. Overall, the CrAlN/TiSiN nanostructured multilayer coatings exhibit pronounced interface strengthening and densification growth mechanisms, which effectively enhance the chemical stability of silicon-based material surfaces. These results could provide valuable insights for the structural design and optimization of high-performance protective coatings. Full article

In the surface protection of stone and brick cultural heritage, a primary challenge is that traditional polymeric coatings are prone to photooxidative degradation under ultraviolet (UV) irradiation, and the resulting aged fragments readily block the substrate micropores, leading to a loss of “breathability”. To address the performance conflict among waterproofing, breathability, and weather resistance, this study prepared few-layer Ti₃C₂T_X MXene using a minimally intensive layer delamination (MILD) method. The poor compatibility between MXene and the fluorosilicone (FPS) resin matrix was effectively resolved through covalent modification with a silane coupling agent (KH-550). Results demonstrate that at an ultralow loading (0.5 wt%), the functionalized f-MXene is uniformly dispersed within the resin. This structure not only spontaneously constructs a hierarchical rough architecture on the surface that imparts high hydrophobicity (water contact angle of 131.6°), but its internal “labyrinth effect” also effectively blocks corrosive media. Simultaneously, the intrinsic water vapor transmission rate of the substrate is effectively maintained (with a reduction of less than 3%), and no visually perceptible color difference is generated (∆E = 1.2). Mechanically, f-MXene relies on interfacial interactions to act as a “nano-skeleton” for stress transfer, thereby increasing the uniaxial compressive strength of fragile limestone by 32.4%. Optical and spectroscopic characterizations further elucidate its anti-aging mechanism: f-MXene not only provides broadband UV shielding but also exhibits highly efficient radical scavenging activity during long-term UV aging. After 400 h of aging, the concentrations of hydroxyl and superoxide anion radicals within the system are significantly reduced, blocking the photooxidative chain reaction from the source. This work develops a composite protective material system for stone cultural heritage that simultaneously integrates high moisture permeability, minimal visual intervention, and long-term antioxidant performance. Full article

Self-healing materials have attracted increasing attention as a strategy to enhance durability, extend service life, and reduce maintenance in advanced material systems. Among these, cellulose-based self-healing materials represent a sophisticated intersection between sustainable macromolecular chemistry and adaptive materials science. This review provides a synthesis of recent advancements in the field, systematically categorizing materials derived from cellulose raw materials. We evaluate the fundamental chemical strategies employed to achieve autonomous repair, distinguishing between extrinsic mechanisms—utilizing cellulose-based micro/nano-capsules to sequester healing agents—and intrinsic mechanisms governed by dynamic covalent chemistry (Schiff-base, boronic ester, Diels–Alder) and supramolecular interactions (hydrogen bonding, metal–ligand coordination, and host–guest assemblies). The analysis highlights how cellulose’s hierarchical structure and abundant surface functionality are leveraged to overcome the traditional trade-off between mechanical toughness and healing efficiency. Particular emphasis is placed on the transition from simple structural hydrogels to sophisticated multifunctional systems. These include ultra-stretchable strain and pressure sensors for e-skin applications, biocompatible and injectable matrices for chronic wound management and stem cell delivery, and advanced anti-freezing eutectogels for performance in extreme environments. Furthermore, we explore the integration of cellulose into traditional sectors, such as self-healing concrete utilizing microbe-induced calcification and smart, eco-friendly coatings for corrosion protection. Finally, we discuss critical challenges, including environmental stability, scalability, and the development of standardized evaluation protocols, providing a roadmap for the next generation of bio-derived, sustainable and intelligent materials. Full article

Corrosion of materials is a global issue affecting various industries. It leads to a gradual decline in the durability and reliability of materials, resulting in significant economic losses and posing serious risks to human health. To address the challenge of enhancing reliability and durability when materials are exposed to aggressive environments, this study developed new polymer protective coatings. These coatings involve reinforcing an epoxy resin-based polymer matrix with zinc and microencapsulated corrosion inhibitors (activated Al₂O₃ + HEDP; activated Al₂O₃ + PPA; activated Al₂O₃ + ATMP). These microscopic containers encapsulate the corrosion inhibitors. The microstructure of the microcapsules was examined using scanning electron microscopy (SEM) and optical microscopy. Accelerated corrosion tests were performed on the reinforced modified coatings. Coatings reinforced with activated Al₂O₃ + HEDP microcapsules demonstrated excellent corrosion resistance in a 3% NaCl solution. In contrast, samples coated with unmodified zinc-filled coatings and coatings modified with Al₂O₃ + PPA exhibited the lowest resistance in a 3% NaCl solution. The study also investigated the microdefect-blocking effect in reinforced coatings, which is achieved by filling the pores of the polymer coating with products formed from inhibitor–metal interactions. Full article

Owing to its inherent electrical conductivity, reversible redox activity, and structural versatility, polypyrrole (PPy) has become an important material for advanced functional coatings. This review summarizes recent advances in PPy-based coatings, systematically exploring the correlation between fundamental material design and macroscopic multifunctional applications. First, the core structural characteristics of PPy and its primary fabrication strategies, including electrochemical deposition, chemical oxidative polymerization, solution processing, and hybrid composite engineering, are delineated. Subsequently, the role of PPy in surface protection is analyzed, with an emphasis on the synergistic mechanisms underlying corrosion mitigation, mechanical durability, and environmental barriers (e.g., anti-fouling and solar-driven desalination). In addition, the application expansion of PPy in emerging fields, such as electromagnetic interference (EMI) shielding, highly sensitive smart sensing, electroactive energy interfaces, and advanced biomedical electrodes, is summarized. Finally, current challenges—particularly the physicochemical trade-offs among conductivity, interfacial adhesion, and long-term stability—are discussed, and future development directions are prospected. By integrating green processing technologies and data-driven smart system integration, next-generation PPy coatings are expected to meet the demands of flexible electronics, sustainable energy, and precision medicine. Full article

Salt cavern Compressed Air Energy Storage (CAES) is one of the critical technologies for energy storage and an important infrastructure supporting the construction of new power systems and facilitating the achievement of the dual carbon goals. The salt rock resources in China are primarily composed of continental strata salt rocks, characterized by high heterogeneity, well-developed thin-layer interbedding, dissolution resistance among different lithologies, and significant creep variations. These features, to some extent, limit the improvement of wellbore construction accuracy, the reliability of abandoned well sealing, the safety of natural gas storage operations, and enhancements in gas injection–brine displacement efficiency. This study takes the continental bedded salt rock in the Dawenkou Basin as the research object and adopts a method combining theoretical analysis and field engineering verification to improve the systematic construction technology system, covering the whole process of drilling engineering, abandoned well plugging, the design of an injection and brine extraction device, and gas injection and brine drainage. The research results optimize four key technologies, including precise wellbore trajectory control, dual-section milling, and multi-stage redundant plugging of abandoned wells and long-term anti-corrosion completion with laser cladding, and dual-mode adaptive gas injection and brine drainage, and improve the technical system from wellbore construction to salt cavity formation. This study can provide valuable theoretical references and engineering demonstration guidance for underground space development projects in similar salt basins in China. Full article

Carbon capture, utilization and storage (CCUS) is a key technology for carbon neutrality and efficient oilfield development. Oil well cement suffers serious carbonation degradation under high-temperature, high-pressure and high CO₂ partial pressure environments, leading to well cementing failure. In this study, TA@Gr-OTES (TGO) composite was prepared by surface grafting modification, and a hydrophobic oil well cement system suitable for CCUS was constructed. The anti-carbonation performance was tested under simulated formation conditions (130 °C, 25 MPa, CO₂ partial pressure 7 MPa). Results show that TGO-modified cement maintains stable hydrophobicity, with a 60-day compressive strength attenuation rate of only 6.7%, and its permeability and porosity are much lower than those of plain cement. TGO inhibits deep carbonation and corrosion product leaching, preserves hydration products, and reduces defect volume. The potential triple mechanisms of a hydrophobic barrier, graphene physical shielding and matrix densification effectively blocks CO₂ intrusion. This study provides theoretical and technical support for long-life cementing materials in CCUS wells. Full article

The acetic acid corrosion resistance of silver electrodes is critical for ensuring photovoltaic (PV) module reliability. Ethylene-vinyl acetate (EVA) is the most widely used encapsulant material in photovoltaic modules. Under exposure to light, heat, and moisture, EVA decomposes to generate acetic acid, which corrodes the silver electrodes, leading to energy conversion efficiency degradation of the module. To address this problem, the lead-free paste was formulated and evaluated in this paper to improve the anti-acetic acid performance. The contact resistivity of the front and the rear side of the solar cells have been measured before and after acetic acid exposure, and greater degradation is shown in the front electrode than in the rear side. Furthermore, the lead-free paste demonstrates lower efficiency degradation compared to the lead-containing paste after acetic acid exposure. In addition, top-view and cross-sectional scanning electron microscopy was performed to analyze the mechanism of the acetic acid corrosion resistance, in which the silver acetate particles were observed. Our experimental results demonstrate that the lead-free paste exhibits superior acetic acid corrosion resistance, which is due to its higher glass acidity and the absence of lead oxide that causes enhanced chemical reactivity with acetic acid. Based on these findings, the acetic acid corrosion model is proposed to attribute the conversion efficiency degradation of reactions between acetic acid and silver, as well as the glass of the silver electrodes. Full article