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17 pages, 2855 KB  
Article
Ballistic Performance of Lightweight Armor Aramid Fabric with Different Bounding Technologies
by István Péter Kondor, János Líska and Zsolt Ferenc Kovács
Fibers 2025, 13(8), 106; https://doi.org/10.3390/fib13080106 - 5 Aug 2025
Viewed by 611
Abstract
The aim of this research was to develop a lightweight armor that could be used in bulletproof vests or vehicle protection, offering an alternative to the disadvantageous properties of high-strength steel plates. Specifically, the study focused on investigating the properties of different binders [...] Read more.
The aim of this research was to develop a lightweight armor that could be used in bulletproof vests or vehicle protection, offering an alternative to the disadvantageous properties of high-strength steel plates. Specifically, the study focused on investigating the properties of different binders to identify the most suitable one for further development. The bulletproof characteristics of Kevlar (aramid) fiber fabric (200 g/m2, plain weave, CT709) were examined using both the Ansys simulation environment and ballistic laboratory testing. In the experiments, three different layer configurations were tested on 300 × 300 mm specimens, each consisting of 20 layers of Kevlar. The layers were arranged as follows: dry lamination for the first specimen, epoxy binder for the second, and polyurethane binder for the third. Laboratory tests were conducted using 9 mm Parabellum bullets, in accordance with the parameters defined in the MSZ K 1114-1:1999 standard. Both the ballistic and simulation tests indicated that the Kevlar laminated with polyurethane resin demonstrated the most promising performance and is suitable for further development. Full article
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21 pages, 1574 KB  
Article
Reevaluating Wildlife–Vehicle Collision Risk During COVID-19: A Simulation-Based Perspective on the ‘Fewer Vehicles–Fewer Casualties’ Assumption
by Andreas Y. Troumbis and Yiannis G. Zevgolis
Diversity 2025, 17(8), 531; https://doi.org/10.3390/d17080531 - 29 Jul 2025
Viewed by 342
Abstract
Wildlife–vehicle collisions (WVCs) remain a significant cause of animal mortality worldwide, particularly in regions experiencing rapid road network expansion. During the COVID-19 pandemic, a number of studies reported decreased WVC rates, attributing this trend to reduced traffic volumes. However, the validity of the [...] Read more.
Wildlife–vehicle collisions (WVCs) remain a significant cause of animal mortality worldwide, particularly in regions experiencing rapid road network expansion. During the COVID-19 pandemic, a number of studies reported decreased WVC rates, attributing this trend to reduced traffic volumes. However, the validity of the simplified assumption that “fewer vehicles means fewer collisions” remains underexplored from a mechanistic perspective. This study aims to reevaluate that assumption using two simulation-based models that incorporate both the physics of vehicle movement and behavioral parameters of road-crossing animals. Employing an inverse modeling approach with quasi-realistic traffic scenarios, we quantify how vehicle speed, spacing, and animal hesitation affect collision likelihood. The results indicate that approximately 10% of modeled cases contradict the prevailing assumption, with collision risk peaking at intermediate traffic densities. These findings challenge common interpretations of WVC dynamics and underscore the need for more refined, behaviorally informed mitigation strategies. We suggest that integrating such approaches into road planning and conservation policy—particularly under the European Union’s ‘Vision Zero’ framework—could help reduce wildlife mortality more effectively in future scenarios, including potential pandemics or mobility disruptions. Full article
(This article belongs to the Section Biodiversity Conservation)
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21 pages, 8317 KB  
Article
Mechanical Properties and Ballistic Performance for Different Coatings on HARDOX 450 Steel for Defense Applications
by Cosmin Nicolescu, Tudor Viorel Tiganescu, Aurora Antoniac, Ovidiu Iorga, Brandusa Ghiban, Alexandru Pascu, Alexandru Streza and Iulian Antoniac
Crystals 2025, 15(8), 687; https://doi.org/10.3390/cryst15080687 - 29 Jul 2025
Viewed by 604
Abstract
The aim of the current study is to investigate the mechanical properties and ballistic performance of HARDOX 450 steel for defense applications in different conditions: uncoated, alumina-coated, and LINE X polyurea-coated. Tensile tests and Vickers microhardness measurements were conducted, along with fracture surface [...] Read more.
The aim of the current study is to investigate the mechanical properties and ballistic performance of HARDOX 450 steel for defense applications in different conditions: uncoated, alumina-coated, and LINE X polyurea-coated. Tensile tests and Vickers microhardness measurements were conducted, along with fracture surface analysis using stereomicroscopy, scanning electron microscopy, and computed tomography. Experimental results showed that uncoated HARDOX 450 steel exhibited the highest strength and hardness, with ductile fracture features. Polyurea-coated HARDOX 450 steel samples retained good mechanical properties and demonstrated effective ballistic protection, including the containment of fragments. In contrast, alumina-coated HARDOX 450 steel samples exhibited reduced strength and ballistic resistance, attributed to the microstructural changes in HARDOX 450 steel caused by the high-temperature deposition process of alumina. Numerical simulations performed with the 5.56 × 45 mm bullet used in the simulation, along with its ballistic impact interaction with the Hardox 450 target model, aligned well with experimental ballistic impact results for all the samples. Overall, LINE X polyurea coating on HARDOX 450 steel proved to be the more suitable coating for applications requiring a balance of mechanical strength and ballistic impact resistance. Full article
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20 pages, 967 KB  
Article
A Comprehensive Investigation of the Two-Phonon Characteristics of Heat Conduction in Superlattices
by Pranay Chakraborty, Milad Nasiri, Haoran Cui, Theodore Maranets and Yan Wang
Crystals 2025, 15(7), 654; https://doi.org/10.3390/cryst15070654 - 17 Jul 2025
Viewed by 478
Abstract
The Anderson localization of phonons in disordered superlattices has been proposed as a route to suppress thermal conductivity beyond the limits imposed by conventional scattering mechanisms. A commonly used signature of phonon localization is the emergence of the nonmonotonic dependence of thermal conductivity [...] Read more.
The Anderson localization of phonons in disordered superlattices has been proposed as a route to suppress thermal conductivity beyond the limits imposed by conventional scattering mechanisms. A commonly used signature of phonon localization is the emergence of the nonmonotonic dependence of thermal conductivity κ on system length L, i.e., a κ-L maximum. However, such behavior has rarely been observed. In this work, we conduct extensive non-equilibrium molecular dynamics (NEMD) simulations, using the LAMMPS package, on both periodic superlattices (SLs) and aperiodic random multilayers (RMLs) constructed from Si/Ge and Lennard-Jones materials. By systematically varying acoustic contrast, interatomic bond strength, and average layer thickness, we examine the interplay between coherent and incoherent phonon transport in these systems. Our two-phonon model decomposition reveals that coherent phonons alone consistently exhibit a strong nonmonotonic κ-L. This localization signature is often masked by the diffusive, monotonically increasing contribution from incoherent phonons. We further extract the ballistic-limit mean free paths for both phonon types, and demonstrate that incoherent transport often dominates, thereby concealing localization effects. Our findings highlight the importance of decoupling coherent and incoherent phonon contributions in both simulations and experiments. This work provides new insights and design principles for achieving phonon Anderson localization in superlattice structures. Full article
(This article belongs to the Section Crystal Engineering)
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18 pages, 3307 KB  
Article
Temperature-Related Containment Analysis and Optimal Design of Aluminum Honeycomb Sandwich Aero-Engine Casings
by Shuyi Yang, Ningke Tong and Jianhua Zuo
Coatings 2025, 15(7), 834; https://doi.org/10.3390/coatings15070834 - 17 Jul 2025
Viewed by 414
Abstract
Aero-engine casings with excellent impact resistance are a practical requirement for ensuring the safe operation of aero-engines. In this paper, we report on numerical simulations of broken rotating blades impacting aluminum honeycomb sandwich casings under different temperatures and optimization of structural parameters. Firstly, [...] Read more.
Aero-engine casings with excellent impact resistance are a practical requirement for ensuring the safe operation of aero-engines. In this paper, we report on numerical simulations of broken rotating blades impacting aluminum honeycomb sandwich casings under different temperatures and optimization of structural parameters. Firstly, an impact test system with adjustable temperature was established. Restricted by the temperature range of the strain gauge, ballistic impact tests were carried out at 25 °C, 100 °C, and 200 °C. Secondly, a finite element (FE) model including a pointed bullet and an aluminum honeycomb sandwich plate was built using LS-DYNA. The corresponding simulations of the strain–time curve and damage conditions showed good agreement with the test results. Then, the containment capability of the aluminum honeycomb sandwich aero-engine casing at different temperatures was analyzed based on the kinetic energy loss of the blade, the internal energy increment of the casing, and the containment state of the blade. Finally, with the design objectives of minimizing the casing mass and maximizing the blade kinetic energy loss, the structural parameters of the casing were optimized using the multi-objective genetic algorithm (MOGA). Full article
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24 pages, 11857 KB  
Article
Influence of Infill Pattern on Ballistic Resistance Capabilities of 3D-Printed Polymeric Structures
by Muhamed Bisić, Adi Pandžić, Merim Jusufbegović, Mujo Ćerimović and Predrag Elek
Polymers 2025, 17(13), 1854; https://doi.org/10.3390/polym17131854 - 2 Jul 2025
Viewed by 679
Abstract
Recent technological advances have expanded the use of 3D-printed polymer components across industries, including a growing interest in military applications. The effective defensive use of such materials depends on a thorough understanding of polymer properties, printing techniques, structural design, and influencing parameters. This [...] Read more.
Recent technological advances have expanded the use of 3D-printed polymer components across industries, including a growing interest in military applications. The effective defensive use of such materials depends on a thorough understanding of polymer properties, printing techniques, structural design, and influencing parameters. This paper analyzes the ballistic resistance of 3D-printed polymer structures against 9 × 19 mm projectiles. Cuboid targets with different infill patterns—cubic, grid, honeycomb, and gyroid—were fabricated and tested experimentally using live ammunition. Post-impact, CT scans were used to non-destructively measure projectile penetration depths. The honeycomb infill demonstrated superior bullet-stopping performance. Additionally, mechanical properties were experimentally determined and applied in FEM simulations, confirming the ability of commercial software to predict projectile–target interaction in complex geometries. A simplified analytical model also produced satisfactory agreement with experimental observations. The results contribute to a better understanding of impact behavior in 3D-printed polymer structures, supporting their potential application in defense systems. Full article
(This article belongs to the Special Issue Polymeric Materials in 3D Printing)
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15 pages, 2292 KB  
Article
Analytical Shaping of a Rocket Nose as a Stage of Preliminary Aerodynamic Modification
by Adrian Szklarski and Robert Głębocki
Aerospace 2025, 12(7), 594; https://doi.org/10.3390/aerospace12070594 - 30 Jun 2025
Viewed by 275
Abstract
The article discusses the problem of a preliminary analytical method for modifying the shape of a rocket’s nose. The purpose of this method is to determine the shape that minimizes aerodynamic drag, in the context of modifying a ballistic missile to incorporate guidance [...] Read more.
The article discusses the problem of a preliminary analytical method for modifying the shape of a rocket’s nose. The purpose of this method is to determine the shape that minimizes aerodynamic drag, in the context of modifying a ballistic missile to incorporate guidance systems. The traditional design process relies on numerical methods such as CFD (Computational Fluid Dynamics) or machine learning techniques; however, the method presented here can serve as a first iteration to support the design. Advanced simulation tools are often expensive and difficult to access for smaller companies, while open-source software can sometimes be unreliable, difficult to use, and incompatible with professional solutions. This can pose a challenge for businesses planning to collaborate in the future with large corporations that rely on advanced engineering tools. The proposed solution, as previously mentioned, provides a starting point for the entire design process. The approach has been shown to be sufficient from the design work. The entire process was validated during test range trials, during which rockets were launched, and the flight measurement results accurately reflected the aerodynamic properties of the missiles. In the next stages of the project, numerical methods including CFD simulations are planned to verify the analytical results and enable further aerodynamic modification of the design. Full article
(This article belongs to the Section Aeronautics)
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20 pages, 3653 KB  
Article
Nonlinear Model and Ballistic Impact of Body Aerodynamics for Canard Dual-Spin Aircraft
by Xinxin Zhao, Jinguang Shi, Huajie Ren and Zhongyuan Wang
Aerospace 2025, 12(6), 558; https://doi.org/10.3390/aerospace12060558 - 18 Jun 2025
Viewed by 332
Abstract
Targeting the nonlinear issues of the canard dual-spin aircraft, which relies on the high-speed rotation of the afterbody for flight stability and achieves trajectory correction by adjusting the roll angle of the low-speed rotating forebody to alter aerodynamics, the establishment of an accurate [...] Read more.
Targeting the nonlinear issues of the canard dual-spin aircraft, which relies on the high-speed rotation of the afterbody for flight stability and achieves trajectory correction by adjusting the roll angle of the low-speed rotating forebody to alter aerodynamics, the establishment of an accurate aerodynamic model is crucial for in-depth studies of its ballistic characteristics and design. For this, by taking the effects of canard–body interference, fore/aft body reversal, and other factors into account, an accurate model of the body aerodynamics applicable to large angles of attack is presented. This model theoretically elucidates the intricate relationship between the body aerodynamics and both the flight state and the aerodynamic parameters of the original aircraft. Subsequently, numerical simulations are conducted to analyze the body nonlinear aerodynamic characteristics and their impact on ballistics. The results reveal that all aerodynamic forces and moments acting on the aircraft body, particularly the Magnus force and moment, exhibit strong nonlinearities due to the coupling between the forebody roll angle and the amplitude and phase of the complex angle of attack. Moreover, the established model accurately captures the body aerodynamics and the influence of various disturbance factors, which can significantly alter the controlled angular motions and corrected ballistic calculations. Full article
(This article belongs to the Section Aeronautics)
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15 pages, 1759 KB  
Article
Quantum Simulation Study of Ultrascaled Label-Free DNA Sensors Based on Sub-10 nm Dielectric-Modulated TMD FETs: Sensitivity Enhancement Through Downscaling
by Khalil Tamersit, Abdellah Kouzou, José Rodriguez and Mohamed Abdelrahem
Micromachines 2025, 16(6), 690; https://doi.org/10.3390/mi16060690 - 8 Jun 2025
Viewed by 1278
Abstract
In this article, the role of downscaling in boosting the sensitivity of a novel label-free DNA sensor based on sub-10 nm dielectric-modulated transition metal dichalcogenide field-effect transistors (DM-TMD FET) is presented through a quantum simulation approach. The computational method is based on self-consistently [...] Read more.
In this article, the role of downscaling in boosting the sensitivity of a novel label-free DNA sensor based on sub-10 nm dielectric-modulated transition metal dichalcogenide field-effect transistors (DM-TMD FET) is presented through a quantum simulation approach. The computational method is based on self-consistently solving the quantum transport equation coupled with electrostatics under ballistic transport conditions. The concept of dielectric modulation was employed as a label-free biosensing mechanism for detecting neutral DNA molecules. The computational investigation is exhaustive, encompassing the band profile, charge density, current spectrum, local density of states, drain current, threshold voltage behavior, sensitivity, and subthreshold swing. Four TMD materials were considered as the channel material, namely, MoS2, MoSe2, MoTe2, and WS2. The investigation of the scaling capability of the proposed label-free gate-all-around DM-TMDFET-based biosensor showed that gate downscaling is a valuable approach not only for producing small biosensors but also for obtaining high biosensing performance. Furthermore, we found that reducing the device size from 12 nm to 9 nm yields only a moderate improvement in sensitivity, whereas a more aggressive downscaling to 6 nm leads to a significant enhancement in sensitivity, primarily due to pronounced short-channel effects. The obtained results have significant technological implications, showing that miniaturization enhances the sensitivity of the proposed nanobiosensor. Full article
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27 pages, 20326 KB  
Article
Experimental and Numerical Investigation on Dynamic Shear Behavior of 30CrMnSiNi2A Steel Using Flat-Hat Specimens
by Xinke Xiao, Yuge Wang, Shuaitao Wu and Chuwei Zhou
Metals 2025, 15(5), 563; https://doi.org/10.3390/met15050563 - 20 May 2025
Viewed by 389
Abstract
An absolutely conflicting value for the incorporation of the Lode parameter into a fracture criterion was reported in the literature when predicting the ballistic resistance of metallic plates failing through shear plugging. In this study, a combined experimental–numerical investigation was conducted to understand [...] Read more.
An absolutely conflicting value for the incorporation of the Lode parameter into a fracture criterion was reported in the literature when predicting the ballistic resistance of metallic plates failing through shear plugging. In this study, a combined experimental–numerical investigation was conducted to understand the dynamic shear fracture behavior under compression–shear stress states. Flat-hat-shaped specimens of 30CrMnSiNi2A high-strength steel were loaded using a Split Hopkinson Pressure Bar apparatus, combining the ultra-high-speed photography technique, digital image correlation method, and microstructure observation. Parallel finite element simulations were performed using both a modified Johnson–Cook (MJC) fracture criterion or an extended Xue–Wierzbicki (EXW) fracture criterion with Lode dependence to reveal the value of the Lode parameter incorporation. It was found that deformed shear bands with a width of approximately 0.14 mm form at a critical impact velocity. The EXW criterion correctly predicts the critical fracture velocity and estimates the fracture initiation instants within an error of 5.3%, whereas the MJC fracture criterion overestimates the velocity by 14.3%. Detailed analysis shows that the EXW criterion predicts a combined failure mechanism involving ductile fracture and material instability, while the MJC fracture criterion attributes the failure exclusively to material instability. The improved accuracy achieved by employing the Lode-dependent EXW fracture criterion may be attributed to the compression–shear stress state and the accurate prediction of the failure mechanism of the dynamic shear fracture. Full article
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31 pages, 8036 KB  
Article
The Tuning of a CFD Model for External Ballistics, Followed by Analyses of the Principal Influences on the Drag Coefficient of the .223 Rem Caliber
by Jiří Maxa, Pavla Šabacká, Robert Bayer, Tomáš Binar, Petr Bača, Jana Švecová, Jaroslav Talár, Martin Vlkovský and Lenka Dobšáková
Technologies 2025, 13(5), 190; https://doi.org/10.3390/technologies13050190 - 8 May 2025
Viewed by 900
Abstract
This paper presents the subject of external ballistics. The presented research employs a contemporary methodological approach, integrating theoretical analysis, CFD simulations, and experimental measurements. External ballistics is characterized by a wide spectrum of physical phenomena that influence projectile trajectory. This contribution focuses on [...] Read more.
This paper presents the subject of external ballistics. The presented research employs a contemporary methodological approach, integrating theoretical analysis, CFD simulations, and experimental measurements. External ballistics is characterized by a wide spectrum of physical phenomena that influence projectile trajectory. This contribution focuses on the analysis of drag force acting on a .223 rem caliber projectile in both subsonic and supersonic regimes. Based on experimental findings, a CFD model was refined and subsequently used to evaluate the drag force and drag coefficient, with a comparative analysis performed against G1 and G7 ballistic coefficient functions. Furthermore, the effect of the barrel length on the resultant outcome was assessed. The validated CFD model was employed to analyze the characteristics of shock waves generated at the projectile’s nose and their impact on the drag force, along with the influence of ambient temperature, particularly within the supersonic domain. Full article
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14 pages, 3868 KB  
Article
Analytical Implementation of Electron–Phonon Scattering in a Schottky Barrier CNTFET Model
by Ibrahim L. Abdalla, Fatma A. Matter, Ahmed A. Afifi, Mohamed I. Ibrahem, Hesham F. A. Hamed and Eslam S. El-Mokadem
J. Low Power Electron. Appl. 2025, 15(2), 28; https://doi.org/10.3390/jlpea15020028 - 2 May 2025
Viewed by 633
Abstract
This paper elaborates on the proposal of a new analytical model for a non-ballistic transport scenario for Schottky barrier carbon nanotube field effect transistors (SB-CNTFETs). The non-ballistic transport scenario depends on incorporating the effects of acoustic phonon (A-Ph) and optical phonon (O-Ph) electron [...] Read more.
This paper elaborates on the proposal of a new analytical model for a non-ballistic transport scenario for Schottky barrier carbon nanotube field effect transistors (SB-CNTFETs). The non-ballistic transport scenario depends on incorporating the effects of acoustic phonon (A-Ph) and optical phonon (O-Ph) electron scattering mechanisms. The analytical model is rooted in the solution of the Landauer integral equation, which is modified to account for non-ballistic transport through a set of approximations applied to the Wentzel–Kramers–Brillouin (WKB) transmission probability and the Fermi–Dirac distribution function. Our proposed model was simulated to evaluate the total current and transconductance, considering scenarios both with and without the electron–phonon scattering effect. The simulation results revealed a substantial decrease of approximately 78.6% in both total current and transconductance due to electron–phonon scattering. In addition, we investigated the impact of acoustic phonon (A-Ph) and optical phonon (O-Ph) scattering on the drain current under various conditions, including different temperatures, gate lengths, and nanotube chiralities. This comprehensive analysis helps in understanding how these parameters influence device performance. Compared with experimental data, the model’s simulation results demonstrate a high degree of agreement. Furthermore, our fully analytical model achieves a significantly faster runtime, clocking in at around 2.726 s. This validation underscores the model’s accuracy and reliability in predicting the behavior of SB-CNTFETs under non-ballistic conditions. Full article
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10 pages, 184 KB  
Study Protocol
Pre-Clinical Models of Penetrating Brain Injury: Study Protocol for a Scoping Review
by Cindy K. Wong, Jennifer E. Dinalo, Patrick D. Lyden, Gene Sung and Roy A. Poblete
NeuroSci 2025, 6(2), 37; https://doi.org/10.3390/neurosci6020037 - 30 Apr 2025
Viewed by 831
Abstract
Penetrating brain injuries (PBI) constitute a significant subset of traumatic brain injuries, characterized by high morbidity and mortality due to their unique pathophysiological mechanisms. Despite its clinical prevalence in civilian and military settings, progress in translational research remains limited due to a lack [...] Read more.
Penetrating brain injuries (PBI) constitute a significant subset of traumatic brain injuries, characterized by high morbidity and mortality due to their unique pathophysiological mechanisms. Despite its clinical prevalence in civilian and military settings, progress in translational research remains limited due to a lack of well-characterized pre-clinical models that accurately replicate human PBI. Existing models often fail to adequately simulate critical aspects such as ballistic dynamics, tissue cavitation, and secondary injury cascades, limiting their translational relevance and hindering therapeutic advancements. This scoping review aims to systematically evaluate existing pre-clinical models, including animal, computational, ballistic, and hybrid simulations, to assess their methodological rigor, translational applicability and reported outcome measures. Using PRISMA-ScR guidelines, we will conduct a comprehensive literature search across multiple databases, extracting data on model characteristics, injury induction techniques, histopathological findings, biomolecular markers, and functional assessments. Additionally, bibliometric analyses will provide insights into research trends and gaps in PBI modeling, particularly concerning replicating real-world injury mechanisms and long-term functional outcomes. Through this evaluation, we aim to identify optimal experimental frameworks for studying PBI pathophysiology and recovery mechanisms while informing future model development for therapeutic advancements. The findings from this review will serve as a foundation for advancing pre-clinical PBI research, guiding future model development and therapeutic innovations, and ultimately enhancing treatment strategies and patient outcomes. Full article
19 pages, 9355 KB  
Article
Robust Grey Relational Analysis-Based Accuracy Evaluation Method
by Kang Zheng, Jie Fang, Jieqi Li, Haoran Shi, Yufan Xu, Rui Li, Ruihang Xie and Guobiao Cai
Appl. Sci. 2025, 15(9), 4926; https://doi.org/10.3390/app15094926 - 29 Apr 2025
Viewed by 553
Abstract
The conventional grey relational analysis (GRA) demonstrates limitations in dynamic simulation data evaluation due to its failure to simultaneously account for geometric similarity among dynamic indicators and the proximity of data curve distances. This deficiency manifests as a compromised robustness in noise resistance [...] Read more.
The conventional grey relational analysis (GRA) demonstrates limitations in dynamic simulation data evaluation due to its failure to simultaneously account for geometric similarity among dynamic indicators and the proximity of data curve distances. This deficiency manifests as a compromised robustness in noise resistance and interference suppression, consequently leading to discrepancies between model accuracy and practical scenarios. To address these shortcomings, this paper proposes a robust grey relational analysis-based accuracy evaluation method (RGRA-AEM). The methodology incorporates the expected penetration rate to facilitate interpolation computation and employs deviation acceptability as a distance threshold indicator. By integrating the grey relational degree, mean squared deviation distance, and accuracy modeling, this approach achieves enhanced stability in accuracy assessment. It effectively mitigates the inherent weakness of traditional GRA that overemphasizes sequential curve similarity while significantly improving the anti-noise performance and interference resistance of grey relational coefficients. Experimental validation through the internal ballistic test-simulation dynamic data of a hybrid rocket motor conclusively demonstrates the superior robustness of the proposed methodology. Full article
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20 pages, 9770 KB  
Article
Damage Evaluation of Typical Aircraft Panel Structure Subjected to High-Speed Fragments
by Yitao Wang, Teng Zhang, Hanzhe Zhang, Liying Ma, Yuting He and Antai Ren
Aerospace 2025, 12(4), 354; https://doi.org/10.3390/aerospace12040354 - 17 Apr 2025
Viewed by 625
Abstract
This study explores the damage behavior of typical titanium alloy aircraft panel structures under high-speed fragment impacts via ballistic experiments and FEM-SPH simulations. Using a ballistic gun and two-stage light gas gun, tests were conducted with spherical, rhombic, and rod-shaped fragments at 1100–2100 [...] Read more.
This study explores the damage behavior of typical titanium alloy aircraft panel structures under high-speed fragment impacts via ballistic experiments and FEM-SPH simulations. Using a ballistic gun and two-stage light gas gun, tests were conducted with spherical, rhombic, and rod-shaped fragments at 1100–2100 m/s to analyze damage morphology. The FEM-SPH method effectively modeled dynamic impacts, capturing primary penetration and debris cloud-induced secondary damage. Residual strength under tension was evaluated via multiple restart analysis, linking impact dynamics to post-damage mechanics. Experimental results revealed fragment-dependent damage modes: spherical fragments caused circular shear holes with conical/jet-like debris clouds; rhombic fragments induced irregular tearing and triangular perforations due to unstable flight; rod-shaped fragments produced elongated breaches with extensive plastic deformation in stringers. Numerical simulations accurately reproduced debris cloud diffusion and secondary effects like spallation. Residual strength analysis showed tensile capacity was governed by breach geometry and location: rhombic breaches (34.6 kN) had lower strength than circular/square ones (38.1–38.3 kN) due to tip stress concentration, while stringer-located damage increased ultimate load by 8–12% via structural redundancy. In conclusion, high-speed fragment impacts dominate shear/tensile tearing, with morphology dependent on fragment characteristics and impact conditions. Debris cloud-induced secondary damage must be considered in structural assessments. The FEM-SPH method is effective for complex damage simulation, while breach geometry and damage location are critical for residual strength. Stringer involvement enhances load-bearing capacity, highlighting component-level design importance for aircraft survivability. The study results and methodologies presented herein can serve as references for aircraft structural damage analysis, residual strength evaluation of battle-damaged structures, and survivability design. Full article
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