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Search Results (1,130)

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Keywords = binder design

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24 pages, 2384 KB  
Article
Enhanced Expert Assessment of Asphalt-Layer Parameters Using the CIBRO Method: Implications for Pavement Quality and Monetary Deductions
by Henrikas Sivilevičius, Ovidijus Šernas, Judita Škulteckė, Audrius Vaitkus, Rafal Mickevič and Laura Žalimienė
Appl. Sci. 2025, 15(18), 9887; https://doi.org/10.3390/app15189887 (registering DOI) - 9 Sep 2025
Abstract
Each layer of the constructed asphalt pavement is evaluated by measuring its quality indicators, as specified in the construction regulations ĮT ASFALTAS 08, and comparing the obtained values with the corresponding design or threshold values. Due to inherent variability in material properties and [...] Read more.
Each layer of the constructed asphalt pavement is evaluated by measuring its quality indicators, as specified in the construction regulations ĮT ASFALTAS 08, and comparing the obtained values with the corresponding design or threshold values. Due to inherent variability in material properties and systematic or random errors during the production, transport, and installation of the asphalt mixture, the quality indicators of the asphalt layers often deviate from their optimal values. When deviations exceed permissible deviations (PD) or limit values (LV), monetary deductions (MDs) are applied. This study presents normalised values and variation dynamics for 10 quality indicators of the asphalt layer subject to MDs in Lithuania. Using the expertise of 71 road construction professionals and multi-criteria decision-making (MCDM) methods, the influence of these deviations on road quality was assessed. The experts ranked all indicators using percentage weights and the Analytic Hierarchy Process (AHP) method. Expert consensus was verified using concordance coefficients and consistency ratios. After eight statistical outliers were excluded, adjusted weights were calculated based on responses from 63 experts. The proposed method, termed CIBRO (Criteria Importance But Rejected Outliers), enables the objective prioritisation of asphalt quality indicators. The CIBRO method enhances expert concordance and results reliability by aligning criterion ranks with the normal distribution, complementing the Kendall rank correlation approach. The findings highlight that insufficient compaction, inadequate layer thickness, and binder content deviations are the most influential factors that affect layer quality. In contrast, deviations in pavement width, friction coefficient, and surface evenness (measured with a 3 m straight edge) were found to have a lesser impact. The CIBRO method offers a robust approach to assessing the importance of the quality of the asphalt layer, supporting improvements in construction standards and pavement assessment systems. Full article
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19 pages, 2494 KB  
Article
Characterizing Asphalt Binder Phase Transitions via Dynamic Mechanical Analysis: Performance Implications and SARA Fraction Correlations
by Yanzhu Wang, Jincheng Wei, Xizhong Xu, Qinsheng Xu, Yue Sun, Na Liu and Zhengchao Zhang
Coatings 2025, 15(9), 1046; https://doi.org/10.3390/coatings15091046 - 6 Sep 2025
Viewed by 245
Abstract
Asphalt is widely used as a binder in pavement engineering. The temperature-dependent phase transition behavior of asphalt binders critically influences pavement performance. This study comprehensively evaluates phase transition characteristics to establish robust performance indicators. Dynamic mechanical analysis (DMA) was employed to characterize 30 [...] Read more.
Asphalt is widely used as a binder in pavement engineering. The temperature-dependent phase transition behavior of asphalt binders critically influences pavement performance. This study comprehensively evaluates phase transition characteristics to establish robust performance indicators. Dynamic mechanical analysis (DMA) was employed to characterize 30 neat asphalt binders across a broad temperature range. Phase transition temperatures and moduli were derived from complex and loss modulus curves. Correlations with saturate, aromatic, resin, and asphaltene (SARA) fractions and conventional properties (penetration, viscosity, ductility) were statistically analyzed. The results revealed significant performance variations among binders of identical penetration grades. Tg effectively differentiated low-temperature behavior, overcoming empirical limitations. High-temperature indicators (T2, E20) strongly correlated with viscosity (R2 > 0.96). SARA analysis showed that saturates reduced Tg (r = −0.566) while asphaltenes increased E20 (r = 0.804). Multiple regression models confirm synergistic interactions among SARA fractions, although low-temperature indices exhibit a weaker dependence on composition. DMA-derived phase transition parameters provide physically meaningful performance indicators, superior to conventional metrics. Incorporating Tg and T2/E20 into grading systems can enhance asphalt selection for thermal susceptibility, advancing pavement durability design. Full article
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27 pages, 2204 KB  
Article
Study on the Volatile Organic Compound Emission Characteristics of Crumb Rubber-Modified Asphalt
by Hu Feng, Haisheng Zhao, Dongfang Zhang, Peiyu Zhang, Yindong Ding, Yanping Liu, Chunhua Su, Qingjun Han and Yiran Li
Coatings 2025, 15(9), 1043; https://doi.org/10.3390/coatings15091043 - 5 Sep 2025
Viewed by 371
Abstract
Crumb rubber used in asphalt modification can generally improve the road performance of asphalt mixture pavement while offering substantial environmental and economic benefits. This study investigates the volatile organic compound emissions from crumb rubber-modified asphalt binders via gas chromatography–mass spectrometry, focusing on the [...] Read more.
Crumb rubber used in asphalt modification can generally improve the road performance of asphalt mixture pavement while offering substantial environmental and economic benefits. This study investigates the volatile organic compound emissions from crumb rubber-modified asphalt binders via gas chromatography–mass spectrometry, focusing on the effects of crumb rubber types (e.g., activated crumb rubber, non-activated crumb rubber), contents, and additives (warm-mix agents, deodorants, styrene–butadiene–styrene (SBS)). The analysis encompasses total volatile organic compound emissions, compositional variations, secondary organic aerosol and ozone formation potentials, and carcinogenic risks. Results indicate that non-activated crumb rubber increases volatile organic compound emissions initially, peaking at a 15% content (3.99 times higher than base asphalt), dominated by trichloroethylene. The surfactant-based warm-mix additive significantly reduces emissions by 73%, whereas deodorants exhibited limited efficacy. At equivalent contents, activated crumb rubber-modified asphalt emits more volatile organic compounds than non-activated crumb rubber-modified asphalt and leads to a higher ozone formation potential. Activated crumb rubber/SBS-modified asphalt blends reduce emissions by 69%–81% due to synergistic effects. In contrast, non-activated crumb rubber/SBS blends increase emissions, likely due to phase separation. All samples contain carcinogens, primarily trichloroethylene (20%–79%) and benzene (0.1%–9%). These findings underscore the critical importance of crumb rubber activation status and SBS addition in controlling volatile organic compound diffusion. The activated crumb rubber/SBS combination achieves a synergistic reduction exceeding the sum of individual effects (“1 + 1 > 2”). These findings provide valuable insights for designing eco-friendly asphalt. Full article
(This article belongs to the Special Issue Advances in Pavement Materials and Civil Engineering)
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20 pages, 7919 KB  
Article
Application and Mechanism Study on Optimal Design of Cement-Based Building Materials Based on Polymer Binder
by Lei Yu, Qichang Fan, Dan Meng, Xue Meng and Binghua Xu
Buildings 2025, 15(17), 3192; https://doi.org/10.3390/buildings15173192 - 4 Sep 2025
Viewed by 287
Abstract
This study examines the effects of three polymer binders—polyvinyl alcohol (PVA), polyethylene glycol (PEG), and polyacrylic acid (PAA) on the mechanical properties and dry–wet cycle corrosion resistance of cement mortar at different dosages (1–4%). Mechanical testing combined with scanning electron microscopy (SEM) and [...] Read more.
This study examines the effects of three polymer binders—polyvinyl alcohol (PVA), polyethylene glycol (PEG), and polyacrylic acid (PAA) on the mechanical properties and dry–wet cycle corrosion resistance of cement mortar at different dosages (1–4%). Mechanical testing combined with scanning electron microscopy (SEM) and molecular dynamics (MD) simulations was conducted to validate the experimental findings and reveal the underlying mechanisms. Results show that polymers reduce early-age strength but improve flexural performance, and at low dosage, enhance compressive strength. PVA and PAA exhibited a pronounced improvement in mechanical strength while PVA and PEG showed a significant improvement in wet cycle corrosion resistance. SEM observations indicated that polymers encapsulate cement particles, enhancing interfacial bonding while partially inhibiting hydration. MD simulations revealed that PVA and PAA interact with Ca2+ via Ca-O coordination, while PEG primarily forms hydrogen bonds, resulting in distinct water-binding capacities (PEG > PVA > PAA). These interactions explain the enhanced mechanism of mechanical and dry–wet cycle resistance properties. This work combined experimental and molecular-level validation to clarify how polymer–matrix and polymer–water interactions govern mechanical and durability, respectively. The findings provide theoretical and practical guidance for designing advanced polymer binders with tailored interfacial adhesion and water absorption properties to improve cementitious materials. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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21 pages, 4572 KB  
Article
Research on the Performance of Ultra-High-Content Recycled Asphalt Mixture Based on Fine Separation Technology
by Kai Zhang, Hai Zhou, Wenwen Jiang, Wenqiang Wu, Wenrui Yang and Xiangyang Fan
Materials 2025, 18(17), 4140; https://doi.org/10.3390/ma18174140 - 3 Sep 2025
Viewed by 537
Abstract
To facilitate the high-value utilization of reclaimed asphalt pavement (RAP), this study investigated the efficacy of fine separation technology as a pre-treatment method. This technology significantly reduced the variability of RAP, controlling the coefficients of variation for asphalt content and aggregate gradation within [...] Read more.
To facilitate the high-value utilization of reclaimed asphalt pavement (RAP), this study investigated the efficacy of fine separation technology as a pre-treatment method. This technology significantly reduced the variability of RAP, controlling the coefficients of variation for asphalt content and aggregate gradation within 5% and 10%, respectively, and minimized false particle content (agglomerates of fines and aged asphalt). Response Surface Methodology (RSM) was employed to optimize the mix design for ultra-high-RAP- content mixtures (50–70%). A predictive regression model was developed to determine the Optimal Binder Content (OBC) based on RAP and rejuvenator dosage. The road performance of the resulting mixtures was comprehensively evaluated. Results showed that the technology markedly enhanced the overall performance of recycled asphalt mixtures. While high-temperature rutting resistance improved with increasing RAP content, low-temperature performance declined. The mixture with 70% RAP failed to meet low-temperature cracking requirements. Consequently, an optimal RAP content of 60% is recommended. Furthermore, the generalized sigmoidal model effectively constructed dynamic modulus master curves, accurately predicting the viscoelastic behavior of these ultra-high-RAP mixtures. This study demonstrates that fine separation is a critical pre-processing step for reliably producing high-quality, sustainable asphalt mixtures with RAP content far exceeding conventional limits. Full article
(This article belongs to the Section Construction and Building Materials)
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20 pages, 5622 KB  
Article
Thermal Performance of Concrete Containing Graphite at High Temperatures for the Application in a TES
by Seung-Tae Jeong, Ji-Hun Park, Tuan-Kiet Tran and In-Hwan Yang
Energies 2025, 18(17), 4685; https://doi.org/10.3390/en18174685 - 3 Sep 2025
Viewed by 541
Abstract
Thermal energy storage (TES) technology is pivotal for storing thermal energy and has numerous applications in buildings and industrial processes. Graphite is a potential additive for improving TES materials because of its high-temperature resistance and thermal conductivity. This study presents an examination of [...] Read more.
Thermal energy storage (TES) technology is pivotal for storing thermal energy and has numerous applications in buildings and industrial processes. Graphite is a potential additive for improving TES materials because of its high-temperature resistance and thermal conductivity. This study presents an examination of TES concrete with 5%, 10%, and 15% (by volume of binder) compared to concrete that contains only ordinary Portland cement (OPC). Notably, increasing graphite content reduced the unit weight by 0.3%, 2.0%, and 2.6%. Additionally, the graphite mixture exhibited less strength loss than the OPC mixture. Specifically, the G15 mixture achieved a 38.3% cut in compressive strength compared to 51.9% for OPC and a 51.8% cut in splitting tensile strength compared to 56.1% for OPC. Additionally, the thermal conductivity of graphite mixtures was greater than that of the OPC concrete under high-temperature conditions. Microstructural analysis through scanning electron microscopy (SEM) and X-ray diffraction (XRD) revealed reduced portlandite content and fewer voids in graphite-integrated samples, suggesting increased thermal stability and matrix densification. Thermogravimetric analysis (TGA) further confirmed the effect of graphite on thermal behavior, revealing distinct mass loss patterns at increased temperatures. Based on the findings, numerical simulations were conducted. The results confirm trends in thermal conductivity and heat propagation in the experiment, revealing the potential of graphite concrete in TES design by obtaining temperature distributions under thermal cycling. Overall, this study confirms the feasibility and efficiency of using graphite to improve the thermal properties of concrete for TES applications. Full article
(This article belongs to the Special Issue Advanced Technologies and Materials for Thermal Energy Storage)
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17 pages, 1914 KB  
Systematic Review
Fatigue Resistance of RAP-Modified Asphalt Mixes Versus Conventional Mixes Using the Indirect Tensile Test: A Systematic Review
by Giuseppe Loprencipe, Laura Moretti and Mario Saltaren Daniel
Designs 2025, 9(5), 104; https://doi.org/10.3390/designs9050104 - 1 Sep 2025
Viewed by 378
Abstract
The use of Reclaimed Asphalt Pavement (RAP) in asphalt mixtures offers environmental and economic advantages by reducing reliance on virgin aggregates and minimizing construction waste. However, the aged binder in RAP increases mixture stiffness, which can compromise fatigue resistance. This systematic review evaluates [...] Read more.
The use of Reclaimed Asphalt Pavement (RAP) in asphalt mixtures offers environmental and economic advantages by reducing reliance on virgin aggregates and minimizing construction waste. However, the aged binder in RAP increases mixture stiffness, which can compromise fatigue resistance. This systematic review evaluates the influence of RAP content on fatigue performance compared to conventional mixtures, with a focus on the Indirect Tensile Test (IDT) as the primary assessment method. Following the parameters of Preferred Reporting Items for Systematic Reviews and Meta-Analyses (PRISMA) guidelines, five studies published between 2014 and 2024 were identified through searches in Web of Science, ScienceDirect, ASCE, and Scopus. Study quality was assessed using the Cochrane Risk of Bias tool. The results indicate that although RAP enhances rutting resistance, higher contents (>30%) often lead to reduced fatigue performance due to binder hardening and reduced mixture flexibility. The incorporation of rejuvenators—such as heavy paraffinic extracts—and modifiers, including high-modulus agents, polymers, and epoxy binders, can partially restore aged binder properties and improve performance. Sustainable innovations, such as lignin-based industrial by-products and warm-mix asphalt technologies, show promise in balancing mechanical performance with reduced environmental impact. Variability in material sources, modification strategies, and test protocols limits direct comparability among studies, underscoring the need for standardized evaluation frameworks. Overall, this review highlights that optimizing RAP content and selecting effective rejuvenation or modification strategies are essential for achieving durable, cost-effective, and environmentally responsible asphalt pavements. Future research should integrate advanced laboratory methods with performance-based design to enable high RAP utilization without compromising fatigue resistance. Full article
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21 pages, 5996 KB  
Article
Yield Stress Prediction of Filling Slurry Based on Rheological Experiments and Machine Learning
by Xue Li, Kailong Qian, Rui Tian, Zhipeng Xiong, Xinke Chang and Hairui Du
Minerals 2025, 15(9), 931; https://doi.org/10.3390/min15090931 - 1 Sep 2025
Viewed by 295
Abstract
Cemented filling technology is an effective approach to solving tailings accumulation and goaf, with rheological properties serving as key indicators of slurry fluidity. Since slurry rheology is influenced by multiple factors, accurate prediction of its parameters is essential for optimizing filling design. In [...] Read more.
Cemented filling technology is an effective approach to solving tailings accumulation and goaf, with rheological properties serving as key indicators of slurry fluidity. Since slurry rheology is influenced by multiple factors, accurate prediction of its parameters is essential for optimizing filling design. In this study, we developed a model to predict static and dynamic yield stress using the extreme gradient boosting (XGBoost) algorithm, trained on 140 experimental samples (105 for training and 35 for validation, split 75:25). For comparison, adaptive boosting tree (ADBT), gradient boosting decision tree (GBDT), and random forest (RF) algorithms were also applied. Model performance was evaluated using four metrics: coefficient of determination (R2), mean absolute error (MAE), root mean square error (RMSE), and explained variance score (EVS). The Shapley additive explanation (SHAP) method was employed to interpret model outputs. The results show that XGBoost achieved superior predictive accuracy for slurry yield stress compared with other models. Analysis of importance revealed that underflow concentration had the strongest influence on predictions, followed by the binder-to-tailings ratio, while the fine-to-coarse tailings ratio contributed least. These findings highlight the potential of machine learning as a powerful tool for modeling the rheological parameters of filling slurry, offering valuable guidance for engineering applications. Full article
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21 pages, 2544 KB  
Article
A Lunar Landing Pad from IRSU Materials: Design and Validation of a Structural Element
by A. Pastore, M. Agozzino and C. G. Ferro
Aerospace 2025, 12(9), 781; https://doi.org/10.3390/aerospace12090781 - 29 Aug 2025
Viewed by 285
Abstract
A lunar landing pad (LLP) represents essential initial infrastructure for establishing sustainable lunar settlements. This study investigates the feasibility of constructing LLPs through in situ resource utilization (ISRU), focusing on an innovative composite material comprising lunar regolith and the high-performance thermoplastic Polyether Ether [...] Read more.
A lunar landing pad (LLP) represents essential initial infrastructure for establishing sustainable lunar settlements. This study investigates the feasibility of constructing LLPs through in situ resource utilization (ISRU), focusing on an innovative composite material comprising lunar regolith and the high-performance thermoplastic Polyether Ether Ketone (PEEK). The proposed manufacturing approach involves mechanically blending regolith with PEEK granules, compacting the mixture in a mold, and thermally processing it to induce polymer melting and binding. Experimental analysis indicates that a modest binder fraction (15 wt. % PEEK) yields a robust composite with a flexural strength of 14.6 MPa, although exhibiting inherently brittle characteristics. Compaction pressure emerges as a crucial factor influencing material performance. Utilizing these findings, hexagonal modular tiles were designed as the fundamental LLP elements, specifically engineered to optimize manufacturing simplicity, mechanical robustness, stackability for redundancy, and ease of replacement or repair. The tile geometry strategically mitigates brittleness-induced vulnerabilities by avoiding stress concentrations. Explicit finite element analyses validated tile performance under simulated lunar landing conditions corresponding to the European Large Logistic Lander specifications. Results demonstrated safe landing velocities between 0.1 and 0.7 m/s, governed by the binder content and compaction pressure. A clearly identified linear correlation between the binder fraction and permissible impact velocity enables predictive tailoring of the material composition, confirming the suitability and scalability of thermoplastic–regolith composites for future lunar infrastructure development. Full article
(This article belongs to the Special Issue Lunar Construction)
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14 pages, 3325 KB  
Article
Dual-Strategy Design Based on Polymer–Matrix Composite Cathode and Coated Separator for High-Performance Lithium–Iron Disulfide Batteries
by Fan Zhang, Qiang Lu, Jiachen Li, Qiongyue Zhang, Haotian Yu, Yahao Wang, Jinrui Li, Haodong Ren, Huirong Liang, Fei Shen and Xiaogang Han
Materials 2025, 18(17), 4058; https://doi.org/10.3390/ma18174058 - 29 Aug 2025
Viewed by 567
Abstract
Lithium–iron disulfide (Li-FeS2) batteries are plagued by the polysulfide shuttle effect and cathode structural degradation, which significantly hinder their practical application. This study proposes a dual-strategy design that combines a polyacrylonitrile–carbon nanotube (PAN-CNT) composite cathode and a polyvinylidene fluoride (PVDF)-conductive carbon-coated [...] Read more.
Lithium–iron disulfide (Li-FeS2) batteries are plagued by the polysulfide shuttle effect and cathode structural degradation, which significantly hinder their practical application. This study proposes a dual-strategy design that combines a polyacrylonitrile–carbon nanotube (PAN-CNT) composite cathode and a polyvinylidene fluoride (PVDF)-conductive carbon-coated separator to synergistically address these bottlenecks. The PAN-CNT binder establishes chemical anchoring between polyacrylonitrile and FeS2, enhancing electronic conductivity and mitigating volume expansion. Specifically, the binder boosts the initial discharge capacity by 35% while alleviating the stress-induced pulverization associated with volume changes. Meanwhile, the PVDF-conductive carbon-coated separator enables effective polysulfide trapping via dipole–dipole interactions between PVDF’s polar C-F groups and Li2Sx species while maintaining unobstructed ion transport with an ionic conductivity of 1.23 × 103 S cm1, achieving a Coulombic efficiency of 99.2%. The electrochemical results demonstrate that the dual-modified battery delivers a high initial discharge capacity of 650 mAh g−1 at 0.5 C, with a capacity retention rate of 61.5% after 120 cycles, significantly outperforming the control group’s 47.5% retention rate. Scanning electron microscopy and electrochemical impedance spectroscopy confirm that this synergistic design suppresses polysulfide migration and enhances interfacial stability, reducing the charge transfer resistance from 26 Ω to 11 Ω. By integrating polymer-based functional materials, this work presents a scalable and cost-effective approach for developing high-energy-density Li-FeS2 batteries, providing a practical pathway to overcome key challenges in their commercialization. Full article
(This article belongs to the Section Energy Materials)
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18 pages, 1520 KB  
Article
Research of Fog Seal Performance with Sand Materials for Airport Asphalt Pavements
by Hui Zhang, Zhe Hu, Yongsheng Guan and Dongliang Hu
Materials 2025, 18(17), 4050; https://doi.org/10.3390/ma18174050 - 29 Aug 2025
Viewed by 403
Abstract
Asphalt pavements are widely used in airports due to their excellent skid resistance, vibration damping, and ease of construction. However, traditional fog seal materials often suffer from insufficient adhesion between fine sand and the emulsified asphalt binder, resulting in limited durability of the [...] Read more.
Asphalt pavements are widely used in airports due to their excellent skid resistance, vibration damping, and ease of construction. However, traditional fog seal materials often suffer from insufficient adhesion between fine sand and the emulsified asphalt binder, resulting in limited durability of the maintenance effect. This study aims to optimize the design of traditional fog seal materials and systematically evaluate their surface and durability performance. Firstly, a composite modified emulsified asphalt was prepared as the sand suspension slurry for the sand-containing fog seal. Through the dry wheel abrasion test, the optimal fine aggregates content was determined for four different spraying amounts (0.8, 0.9, 1.0, and 1.1 kg/m2). When the proportion of fine aggregates increases, the spraying amount needs to be increased accordingly to ensure the wrapping effect. Subsequently, pavement performance evaluation was conducted based on several indicators, including surface curing time, British Pendulum Number (BPN) friction coefficient, permeability coefficient, and mass loss rate. The results showed that the designed sand-containing fog seal significantly reduced surface curing time and exhibited superior skid resistance and permeability property compared to styrene-butadiene rubber (SBR)-modified emulsified asphalt. After freeze–thaw cycles, the maximum decrease in friction coefficient was 10.2%, and the mass loss rate after abrasion was approximately 67%, which were lower than those of SBR-modified emulsified asphalt (22.2% and 81%, respectively). Finally, considering the comprehensive performance comparison and evaluation, the optimal mix proportion was determined as 1.0 kg/m2 spraying amount with 30% fine aggregates content. The findings of this study provide practical support for improving the durability and service life of airport asphalt pavements. Full article
(This article belongs to the Section Construction and Building Materials)
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17 pages, 5169 KB  
Article
Mix Design and Early-Age Performance of Rapid-Setting Phosphate-Based CBPCs for Emergency Road Repair
by Jaeyoung Lee
Materials 2025, 18(17), 4045; https://doi.org/10.3390/ma18174045 - 29 Aug 2025
Viewed by 336
Abstract
This study investigates rapid-setting, phosphate-based, chemically bonded phosphate ceramic (CBPC) composites for emergency pothole repair through a two-phase experimental approach. Phase I involved fundamental mix design experiments that systematically examined the effects of water-to-binder ratio (20–40%), filler content (10–50%), and phosphate powder fineness [...] Read more.
This study investigates rapid-setting, phosphate-based, chemically bonded phosphate ceramic (CBPC) composites for emergency pothole repair through a two-phase experimental approach. Phase I involved fundamental mix design experiments that systematically examined the effects of water-to-binder ratio (20–40%), filler content (10–50%), and phosphate powder fineness (570–3640 cm2/g) on setting and mechanical performance. Based on Phase I results, Phase II evaluated field-applicable mixes optimized for concrete and asphalt pavement conditions in terms of rapid strength development: compressive strength exceeding 24 MPa within 30 min, flexural strength surpassing 3.4 MPa within 1 h, and adhesive strength reaching up to 1.62 MPa (concrete) and 0.68 MPa (asphalt) within 4 h. Additional performance evaluations included Marshall stability (49,848 N), water-immersion residual stability (100% under the test protocol), length change (small magnitude over 28 days), and self-filling behavior (complete filling in 17 s in the specified setup). These rapid early-age results met or surpassed relevant domestic specifications used for emergency repair materials. Based on these data, mix designs for field application are proposed, and practical implications and limitations for early-age performance are discussed. Full article
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19 pages, 3842 KB  
Article
Effects of Hydraulic Materials on the Performance Evolution of Carbonated High-Volume Magnesium Slag Mortars
by Gang Liu, Shichuang Liu, Bohao Yin and Jianyun Wang
Buildings 2025, 15(17), 3062; https://doi.org/10.3390/buildings15173062 - 27 Aug 2025
Viewed by 462
Abstract
Magnesium slag (MS) is a solid by-product during magnesium production using the Pidgeon process. Around 5–6 million tons of magnesium slag was produced in China in 2023, which accounted for 83% of the total disposal of magnesium slag worldwide. To explore the innovative [...] Read more.
Magnesium slag (MS) is a solid by-product during magnesium production using the Pidgeon process. Around 5–6 million tons of magnesium slag was produced in China in 2023, which accounted for 83% of the total disposal of magnesium slag worldwide. To explore the innovative and high-end application of MS in building materials, this study investigated the preparation of calcium carbonate cementitious composites produced by high-volume (80%) MS and 20% of traditional ordinary Portland cement (OPC), low-carbon cement–calcium sulfoaluminate cement (CSA), or green cement–alkali-activated materials after CO2 curing. The effects of OPC, CSA, and AAM on the performance evolution of MS blends before and after carbonation curing were analyzed. The results indicated that AAM contributed to a superior initial strength (7.38 MPa) of MS composites after standard curing compared to OPC (1.18 MPa) and CSA (2.72 MPa). However, the lack of large pores (around 1000 nm) in the AAM-MS binder caused the slowest CO2 penetration during the carbonation curing period compared to the OPC- and CSA-blended samples. Less than 3 days were required for the full carbonation of the CSA- and OPC-blended MS mortar, while 7 days were required for the AAM blends. After carbonation, the OPC-blended MS exhibited the highest strength performance of 51.58 MPa, while 21.38 MPa and 9.3 MPa were reached by the AAM- and CSA-blended MS mortars, respectively. OPC-blended MS composites exhibited the highest CO2 uptake of 13.82% compared to the CSA (10.85%) and AAM (9.41%) samples. The leaching of Hg was slightly higher than the limit (<50 µg/L) in all MS mortars, which should be noticed in practical application. Full article
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16 pages, 2240 KB  
Article
Defect-Engineered MnO2@Ni Foam Electrode for Zinc-Ion Batteries Toward Mobile Robotics Applications
by Shilin Li, Dong Xie, Taoyun Zhou, Qiaomei Zhao, Muzhou Liu and Xinyu Li
Nanomaterials 2025, 15(17), 1312; https://doi.org/10.3390/nano15171312 - 26 Aug 2025
Viewed by 564
Abstract
Aqueous zinc-ion batteries (AZIBs) have gained significant attention as promising candidates for next-generation energy storage systems, especially in mobile robotics, due to their inherent safety, environmental friendliness, and low cost. However, the practical application of AZIBs is often hindered by slow Zn2+ [...] Read more.
Aqueous zinc-ion batteries (AZIBs) have gained significant attention as promising candidates for next-generation energy storage systems, especially in mobile robotics, due to their inherent safety, environmental friendliness, and low cost. However, the practical application of AZIBs is often hindered by slow Zn2+ diffusion and the poor structural stability of the cathode materials under high-rate or long-term operation. To address these challenges, a defect-engineered, binder-free MnO2 electrode, with a MnO2 loading of 1.35 mg·cm−2, is synthesized via in situ hydrothermal growth of ultrathin MnO2 nanosheets directly on a 3D conductive nickel foam scaffold, followed by reductive annealing to introduce abundant oxygen vacancies. These oxygen-rich defect sites significantly enhance Zn2+ adsorption, improve charge transfer kinetics, and contribute to enhanced pseudocapacitive behavior, further improving overall electrochemical performance. The intimate contact between the MnO2 and Ni substrate ensures efficient electron transport and robust structural integrity during repeated cycling. With this synergistic architecture, the MnO2@Ni electrode achieves a high specific capacity of 122.9 mAh·g−1 at 1 A·g−1, demonstrating excellent cycling durability with 94.24% capacity retention after 800 cycles and nearly 99% coulombic efficiency. This study offers a scalable strategy for designing high-performance, structurally stable Zn-ion battery cathodes with improved rate capability, making it a promising candidate for energy-intensive mobile robotic and flexible electronic systems. Full article
(This article belongs to the Special Issue Novel Electrode Materials for Solid-State Batteries)
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24 pages, 3537 KB  
Article
Macro–Mesoscale Equivalent Evaluation of Interlayer Shear Behavior in Asphalt Pavements with a Granular Base
by Fang Wang, Zhouqi Zhang, Chaoliang Fu and Zhiping Ma
Materials 2025, 18(17), 3935; https://doi.org/10.3390/ma18173935 - 22 Aug 2025
Viewed by 569
Abstract
To reduce reflective cracking in asphalt pavements, gravel base layers are commonly employed to disperse stress and delay structural damage. However, the loose nature of gravel bases results in complex interlayer contact conditions, typically involving interlocking between gravel particles in the base and [...] Read more.
To reduce reflective cracking in asphalt pavements, gravel base layers are commonly employed to disperse stress and delay structural damage. However, the loose nature of gravel bases results in complex interlayer contact conditions, typically involving interlocking between gravel particles in the base and aggregates in the asphalt surface course. In order to accurately simulate this interaction and to improve the interlayer shear performance, a mesoscale finite element model was developed and combined with macroscopic tests. Effects due to the type and amount of binder material, type of asphalt surface layer, and external loading on shear strength were systematically analyzed. The results indicate that SBS (Styrene–Butadiene–Styrene)-modified asphalt provides the highest interlayer strength, followed by SBR (Styrene–Butadiene Rubber)-modified emulsified asphalt and unmodified base bitumen. SBS (Styrene–Butadiene–Styrene)-modified asphalt achieves optimal interlaminar shear strength at a coating rate of 0.9 L/m2. Additionally, shear strength increases with applied load but decreases with increasing void ratio and the nominal maximum aggregate size of the surface course in the analyzed spectra. Based on simulation and experimental data, an equivalent macro–meso predictive model relating shear strength to key influencing factors was established. This model effectively bridges mesoscale mechanisms and practical engineering applications, providing theoretical support for the design and performance optimization of asphalt pavements with gravel bases. Full article
(This article belongs to the Section Construction and Building Materials)
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