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12 pages, 5380 KB  
Article
High-Stability Lithium Metal Batteries Enabled by AZO-Modified Separators
by Shaojiang Hong, Ruiqin Tan, Jia Li, Jinhua Huang and Weijie Song
Materials 2026, 19(7), 1429; https://doi.org/10.3390/ma19071429 - 3 Apr 2026
Viewed by 198
Abstract
The commercialization of lithium metal batteries is hindered by critical challenges such as uncontrollable lithium dendrite growth and interfacial instability. Constructing functional nanocoatings on separator surfaces represents an effective strategy to address these issues. In this study, a uniform aluminum-doped zinc oxide (AZO) [...] Read more.
The commercialization of lithium metal batteries is hindered by critical challenges such as uncontrollable lithium dendrite growth and interfacial instability. Constructing functional nanocoatings on separator surfaces represents an effective strategy to address these issues. In this study, a uniform aluminum-doped zinc oxide (AZO) modification layer was deposited on the separator via magnetron sputtering to enhance the electrochemical performance and safety of lithium metal batteries. The AZO layer combines the functions of a physical barrier and an interfacial regulator. On one hand, it effectively suppresses lithium dendrite penetration through the separator. On the other hand, its surface properties facilitate uniform lithium-ion transport and reduce the deposition overpotential. Experimental results demonstrate that the symmetric cells employing AZO-modified separators exhibit significantly reduced and stable lithium deposition overpotentials. In full cells assembled with a nickel cobalt aluminum (NCA) cathode, the system demonstrates higher specific capacity and notably extended cycle life compared to cells using unmodified polyethylene (PE) separators. This work proposes a practical strategy based on AZO-modified separators, offering a promising pathway toward the development of next-generation lithium metal batteries with high energy density and improved safety. Full article
(This article belongs to the Special Issue Advanced Composite Materials for Next-Generation Electronic Devices)
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14 pages, 2544 KB  
Article
Fabrication and Performance Evaluation of 3D-Printed Zinc–Manganese Flexible Batteries
by Ernan Ju, Cong Yan and Li Wu
Materials 2026, 19(7), 1309; https://doi.org/10.3390/ma19071309 - 26 Mar 2026
Viewed by 284
Abstract
To meet the requirements of flexibility and high performance for energy storage devices in flexible wearable electronic equipment, the MnO2/acetylene black composite flexible cathodes is fabricated via 3D printing technology and the aqueous manganese-based zinc-ion flexible batteries are assembled. Based on [...] Read more.
To meet the requirements of flexibility and high performance for energy storage devices in flexible wearable electronic equipment, the MnO2/acetylene black composite flexible cathodes is fabricated via 3D printing technology and the aqueous manganese-based zinc-ion flexible batteries are assembled. Based on bending and torsion mechanical tests, and the electrochemical tests, the optimal 3D printing electrode structure was determined. The micromorphology of the electrode after mechanical tests shows that when the printed lines of the upper and lower layers form a 30° angle, the electrode sheet exhibits the least damage. Electrochemical tests indicated that it had an ohmic resistance of 2.052 Ω, an interfacial charge transfer resistance of 141.1 Ω, a specific capacity of 103 mAh/g at 50 mA/g, and a specific capacity of 65 mAh/g at 500 mA/g. Compared with traditional coated electrodes, the 3D-printed electrode showed significantly improved diffusion coefficient, conductivity, and cycle stability. The assembled 3D-printed flexible battery could stably power a 1.5 V LED bulb under flat, bent, and twisted states. It provides a feasible solution for the development of high-performance flexible energy storage devices. Full article
(This article belongs to the Special Issue 3D Printing Technology Using Metal Materials and Its Applications)
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15 pages, 1516 KB  
Article
Enhancing Stable Electricity Generation and Assimilative Ammonium-N Removal in Photosynthetic Algae–Microbial Fuel Cells Using a Chlorella Biofilm-Loaded ZnO-NiO@rGO Carbon-Fiber Composite Cathode
by Haiquan Zhan, Hong Wang, Yanzeng Li, Shiyu Liu, Shijie Yuan and Xiaohu Dai
Water 2026, 18(6), 733; https://doi.org/10.3390/w18060733 - 20 Mar 2026
Viewed by 407
Abstract
Photosynthetic algae–microbial fuel cells (PAMFCs) are attractive for energy-positive wastewater treatment and carbon mitigation. However, PAMFC performance under continuous flow is often constrained by limited cathodic electron-acceptor supply and unstable photosynthetic biofilms, while the extent to which cathode interfacial engineering can stabilize diurnal [...] Read more.
Photosynthetic algae–microbial fuel cells (PAMFCs) are attractive for energy-positive wastewater treatment and carbon mitigation. However, PAMFC performance under continuous flow is often constrained by limited cathodic electron-acceptor supply and unstable photosynthetic biofilms, while the extent to which cathode interfacial engineering can stabilize diurnal power output and assimilative NH4+–N removal remains unclear. In this study, the sponge-like and petal-like ZnO0.2-NiO@rGO-modified carbon fibers (ZnO0.2-NiO@rGO-pCFs and ZnO0.2-NiO@rGO-pCFp) and pre-fabricated carbon felt (pCF) were used as cathode materials to construct three sets of PAMFC systems. Under light–dark cycling, the engineered cathodes reached steady operation within about 6.5 d and increased the steady-state voltage to approximately 0.35 V, compared with approximately 0.08 V for pCF. Under continuous-flow conditions, cathodic NH4+–N removal exhibited a stable diurnal rhythm, with higher removal during illumination at about 43–51% than in the dark at about 29–30%, consistent with algal assimilation as the primary nitrogen sink, while cathode modification mainly improved the cathodic microenvironment and response stability. Compared with pCF, the ZnO0.2–NiO@rGO cathode enriched a more even, Chlorophyta-dominated algal biofilm with an approximate relative abundance of 80%, indicating that its selective interfacial environment favors biofilm stabilization and sustains in situ oxygen production and cathodic electron-acceptor supply. Consequently, the composite cathode enhanced voltage output and stabilized light-enhanced, assimilative NH4+–N removal under aeration-free operation, while establishing an interpretable link between electrochemical performance and 18S rDNA-derived community assembly features, thereby providing a low-cost cathode design basis for nitrogen removal in wastewater treatment. Full article
(This article belongs to the Special Issue Advanced Biological Wastewater Treatment and Nutrient Removal)
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12 pages, 1619 KB  
Article
A Target-Displaced Aptamer–cDNA Duplex Strategy on ERGO for Ultrasensitive Turn-On Electrochemical Detection of Ochratoxin A
by Intan Gita Lestari, Seung Joo Jang and Tae Hyun Kim
Sensors 2026, 26(6), 1937; https://doi.org/10.3390/s26061937 - 19 Mar 2026
Viewed by 397
Abstract
Ochratoxin A (OTA) is a highly toxic mycotoxin commonly detected in food and agricultural products, requiring sensitive analytical methods for reliable monitoring. Herein, we report an ultrasensitive turn-on electrochemical aptasensor for OTA detection based on a target-induced displacement of an aptamer–complementary DNA (cDNA) [...] Read more.
Ochratoxin A (OTA) is a highly toxic mycotoxin commonly detected in food and agricultural products, requiring sensitive analytical methods for reliable monitoring. Herein, we report an ultrasensitive turn-on electrochemical aptasensor for OTA detection based on a target-induced displacement of an aptamer–complementary DNA (cDNA) duplex assembled on an electrochemically reduced graphene oxide (ERGO)-modified glassy carbon electrode (GCE). In the absence of OTA, a methylene blue (MB)-labeled aptamer hybridized with cDNA is immobilized on the ERGO surface via π–π stacking interactions, forming a rigid duplex that suppresses electron transfer and yields a low electrochemical signal. Upon OTA binding, the aptamer undergoes a conformational transition into a G-quadruplex structure, leading to dissociation of the cDNA strand. This target-induced folding brings the MB redox tag into close proximity to the ERGO surface, markedly accelerating electron transfer and enhancing the cathodic reduction current of MB, thereby producing a pronounced signal-on response in square-wave voltammetry (SWV). The ERGO-modified electrode provides a conductive and stable interface without chemical linkers. Under optimized conditions, the aptasensor shows a linear response to OTA from 10 fM to 100 pM with an ultralow LOD of 0.67 fM, together with high selectivity, good reproducibility, and satisfactory stability. This work demonstrates a simple and effective turn-on aptasensing strategy for sensitive electrochemical detection of OTA. Full article
(This article belongs to the Special Issue Advances in Nanomaterial-Based Electrochemical and Optical Biosensors)
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16 pages, 5213 KB  
Article
Ce-Doping Strategy for Enhanced NiMn Hydrotalcite Electrodes in Supercapacitor Applications
by Yi Song, Ruifeng Zhang, Yujian Zhang, Xiling Mao and Mengwei Li
Coatings 2026, 16(3), 336; https://doi.org/10.3390/coatings16030336 - 9 Mar 2026
Viewed by 259
Abstract
To enhance the electrochemical performance of NiMn layered double hydroxides (LDH), this study explores the Ce-doped NiMn-LDH (CeNiMn-LDH) as a cathode material for supercapacitors. In the CeNiMn-LDH structure, partial substitution of Ni/Mn ions by Ce increases the number of active sites, facilitates electron [...] Read more.
To enhance the electrochemical performance of NiMn layered double hydroxides (LDH), this study explores the Ce-doped NiMn-LDH (CeNiMn-LDH) as a cathode material for supercapacitors. In the CeNiMn-LDH structure, partial substitution of Ni/Mn ions by Ce increases the number of active sites, facilitates electron transfer, and improves current density, leading to a significant enhancement in the electrochemical properties compared with NiMn-LDH. Experimental results show that the 0.3CeNiMn-LDH electrode delivers excellent electrochemical performance, achieving a specific capacitance of 1928.16 F/g at a current density of 1 A/g. Furthermore, an assembled CeNiMn-LDH//AC asymmetric supercapacitor exhibits an energy density of 36.36 Wh/kg and a power density of 850 W/kg at 1 A/g. Therefore, the strategy of employing CeNiMn-LDH offers an effective technical approach for improving the electrochemical performance of supercapacitor cathode materials, demonstrating considerable potential for practical applications. Full article
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15 pages, 3276 KB  
Article
The Application of Polyrotaxane Cellulose Composite Materials in Quasi-Solid Electrolytes
by Tianyi Wang, Wenzhuo Chen, Yichen Liu, Kailiang Ren, Jin Liang and Jie Kong
Bioengineering 2026, 13(3), 292; https://doi.org/10.3390/bioengineering13030292 - 28 Feb 2026
Viewed by 496
Abstract
Due to its affordability, widespread availability, non-toxicity, biodegradability, and renewability, cellulose is considered a crucial material for addressing the depletion of petroleum resources. In this study, a rotaxane-based supramolecular polymer derived from thermoplastic polyurethane (TPU) was synthesized and combined with cellulose to create [...] Read more.
Due to its affordability, widespread availability, non-toxicity, biodegradability, and renewability, cellulose is considered a crucial material for addressing the depletion of petroleum resources. In this study, a rotaxane-based supramolecular polymer derived from thermoplastic polyurethane (TPU) was synthesized and combined with cellulose to create a TPU–cellulose composite (TPU-C). This composite was employed as a separator for acrylate-based quasi-solid polymer electrolytes (QPEs). The polymer electrolyte demonstrated a high ionic conductivity of 0.16 mS cm−1 at room temperature, a lithium-ion transference number of 0.63, and an electrochemical stability window extending up to 4.7 V. When paired with a LiFePO4 (LFP) cathode, the coin cell retained 88.8% of its capacity after 100 cycles at 1 C. A cell assembled with Li and a high-voltage NCM622 cathode maintained a capacity of 65.8% after 100 cycles at 0.3 C. Additionally, the excellent electrochemical performance was analyzed through density functional theory (DFT) calculations to identify the underlying reasons for its outstanding behavior. This study offers new insights into expanding the application potential of cellulose-based composite materials. Full article
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16 pages, 4145 KB  
Article
Experimental Study on OC PEMFC Performance Improvement and MEA Parameter Optimization Under Water Shortage Conditions
by Jianan Wang, Di Tang, Tianshu Liao, Xiangqian Zhang, Feng Cheng and Lingfeng Gao
Membranes 2025, 15(12), 356; https://doi.org/10.3390/membranes15120356 - 26 Nov 2025
Viewed by 585
Abstract
Optimizing the MEA structure is crucial for enhancing the performance of open-cathode PEMFCs under water shortage conditions. By investigating the impact of gradient ambient temperature on performance, it is highlighted that cathode catalyst layer hydration deeply affects proton conduction in the membrane and [...] Read more.
Optimizing the MEA structure is crucial for enhancing the performance of open-cathode PEMFCs under water shortage conditions. By investigating the impact of gradient ambient temperature on performance, it is highlighted that cathode catalyst layer hydration deeply affects proton conduction in the membrane and three-phase boundary formation. These issues consequently increase ohmic resistance and cathode activation resistance as seen via polarization curve comparison and the electrochemical impedance spectroscopy analysis method, ultimately degrading overall stack voltage output under the same current density. Under indoor temperature and humidity conditions, an orthogonal experiment was designed to validate the sensitivity analysis on the cathode I/C ratio (0.74–0.9) and catalyst layer thickness (8, 12 μm) by controlling the catalyst-coated membrane manufacture process; GDL thickness (185–324 μm) and pore structure were also investigated, combining parameter characterization techniques like MIP and BET. It is shown that with an I/C ratio of 0.86, a medium GDL pore structure and a higher catalyst layer thickness of 12 μm bring better performance output, especially when the OC PEMFC is 700 mA/cm2 @ 0.62 V. Full article
(This article belongs to the Special Issue Advanced Membranes for Fuel Cells and Redox Flow Batteries)
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23 pages, 3066 KB  
Article
An Empirical Multi-Stage One-Step Battery Thermal Runaway Model Based on Arrhenius Reaction Rate Formalism
by Alexander Ruth, Martin Hantinger, Alexander Machold and Andreas Ennemoser
Batteries 2025, 11(10), 371; https://doi.org/10.3390/batteries11100371 - 9 Oct 2025
Cited by 1 | Viewed by 1901
Abstract
This study develops a multi-stage, Arrhenius-type reaction rate model for exothermic heat release during thermal runaway (TR) that depends on the local active material temperature, TCell, and the remaining reactant fraction, Y. Model parameters are identified from an accelerating rate calorimetry [...] Read more.
This study develops a multi-stage, Arrhenius-type reaction rate model for exothermic heat release during thermal runaway (TR) that depends on the local active material temperature, TCell, and the remaining reactant fraction, Y. Model parameters are identified from an accelerating rate calorimetry (ARC) test on an NMC721 pouch cell. Validation across other cell formats (cylindric and prismatic) and cathode chemistries (LCO, LMO, NCA, LFP) is left for future work. Model performance is evaluated in a 3D CFD (AVL FIRE™ M 2021.2) representation of the ARC assembly and benchmarked against Gaussian and polynomial one-step TR formulations that depend solely on TCell. The three TR models are further applied to a generic 4S4P pouch cell module under stagnant and actively cooled conditions to assess thermal propagation. In the ARC test, the Arrhenius-type model shows improved agreement with measured cell skin temperatures for the NMC721 cell; in the 4S4P module, it exhibits a trend toward higher thermal propagation rates relative to the Gaussian and polynomial models. Full article
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13 pages, 4544 KB  
Article
Anodic Catalytic Oxidation of Sulfamethoxazole: Efficiency and Mechanism on Co3O4 Nanowire Self-Assembled CoFe2O4 Nanosheet Heterojunction
by Han Cui, Qiwei Zhang and Shan Qiu
Catalysts 2025, 15(9), 854; https://doi.org/10.3390/catal15090854 - 4 Sep 2025
Cited by 1 | Viewed by 1092
Abstract
By modulating the mass ratio of hydrothermal agents to cobalt/iron precursors, Co3O4 nanowires were successfully integrated into spinel-type Co/Fe@NF, forming a heterojunction anode for alkaline water electrolysis (AWE) hydrogen production. This Co3O4 nanowire-assembled CoFe2O4 [...] Read more.
By modulating the mass ratio of hydrothermal agents to cobalt/iron precursors, Co3O4 nanowires were successfully integrated into spinel-type Co/Fe@NF, forming a heterojunction anode for alkaline water electrolysis (AWE) hydrogen production. This Co3O4 nanowire-assembled CoFe2O4 nanosheet anode (Co/Fe(5:1)@NF) exhibits exceptional electrochemical oxygen evolution reaction (OER) performance, requiring only 221 mV overpotential to achieve 10 mA cm−2. Sulfamethoxazole (SMX) was employed as a model pollutant to investigate the anode sacrificial material; it achieved approximately 95% SMX degradation efficiency, reducing the OER potential of 50 mV/10 mA cm−2. SMX oxidation coupled with Co/Fe heterojunction structure partially substitutes the OER. Co/Fe heterojunction generates an internal magnetic field, which induces the formation of novel active species within the system. ·O2 is the newly formed active oxygen species, which enhanced the proportion of indirect SMX oxidation. Quantitative analysis reveals that superoxide radical-mediated indirect oxidation of SMX accounts for approximately 38.5%, Fe(VI) for 9.4%, other active species for 6.1%, and direct oxidation for 46.0%. The nanowire–nanosheet assembly stabilizes a high-spin configuration on the catalyst surface, redirecting oxygen intermediate pathways toward triplet oxygen (3O2) generation. Subsequent electron transfer from nanowire tips facilitates rapid 3O2 reduction, forming superoxide radicals (·O2). This study effectively driven by indirect oxidation, with cathodic hydrogen production, providing a novel strategy for utilizing renewable electricity and reducing OER while offering insights into the design of Co/Fe-based catalyst. Full article
(This article belongs to the Section Electrocatalysis)
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18 pages, 3565 KB  
Article
Structure and Electrochemical Performance of Glasses in the Li2O-B2O3-V2O5-MoO3 System
by Margarita Milanova, Xinhao Yang, Pamela Vargas, Nataly Carolina Rosero-Navarro, Ruzha Harizanova, Bojidar Jivov, Lyubomir Aleksandrov, Reni Iordanova, Maya Shopska and Savina Koleva
Inorganics 2025, 13(9), 285; https://doi.org/10.3390/inorganics13090285 - 26 Aug 2025
Cited by 2 | Viewed by 1639
Abstract
Applying the melt quenching method (cooling rate 101–102 K/s), new multicomponent vanadate glasses were synthesized, containing different amounts of MoO3 at the expense of B2O3 with the composition 20Li2O:(30 − x)B2O3 [...] Read more.
Applying the melt quenching method (cooling rate 101–102 K/s), new multicomponent vanadate glasses were synthesized, containing different amounts of MoO3 at the expense of B2O3 with the composition 20Li2O:(30 − x)B2O3:50V2O5:xMoO3, x = 10, 20 mol%. The obtained samples were characterized by X-ray diffraction, infrared spectroscopy, differential scanning calorimetry and impedance spectroscopy. The density of the glasses was measured by the Archimedes method, on the basis of which the physicochemical parameters molar volume, oxygen molar volume and oxygen packing density were calculated. It was found that the replacement of B2O3 with MoO3 leads to changes in electrical conductivity, which are a consequence of the increase in non-bridging oxygen atoms in the amorphous structure. The electrochemical characterization of the 20Li2O:(30 − x)B2O3:50V2O5:20MoO3 glass obtained was performed by assembling an all-solid-state cell, employing 20Li2O:(30 − x)B2O3:50V2O5:20MoO3 glass as a cathode active material. The obtained results show that the studied glass compositions are interesting in view of their potential application as cathode materials in all-solid-state lithium-ion batteries. Full article
(This article belongs to the Special Issue Featured Papers in Inorganic Materials 2025)
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19 pages, 5196 KB  
Article
Exploring Different Metal-Oxide Cathode Materials for Structural Lithium-Ion Batteries Using Dip-Coating
by David Petrushenko, Thomas Burns, Paul Ziehl, Ralph E. White and Paul T. Coman
Energies 2025, 18(16), 4354; https://doi.org/10.3390/en18164354 - 15 Aug 2025
Cited by 1 | Viewed by 1265
Abstract
In this study, a selection of active materials were coated onto commercially available intermediate modulus carbon fibers to form and analyze the performance of novel composite cathodes for structural power composites. Various slurries containing polyvinylidene fluoride (PVDF), active material powders, 1-methyl-2-pyrrolidone (NMP) and [...] Read more.
In this study, a selection of active materials were coated onto commercially available intermediate modulus carbon fibers to form and analyze the performance of novel composite cathodes for structural power composites. Various slurries containing polyvinylidene fluoride (PVDF), active material powders, 1-methyl-2-pyrrolidone (NMP) and carbon black (CB) were used to coat carbon fiber tows by immersion. Four active materials—lithium cobalt oxide (LCO), lithium iron phosphate (LFP), lithium nickel manganese cobalt oxide (NMC), and lithium nickel cobalt aluminum oxide (NCA)—were individually tested to assess their electrochemical reversibility. The cells were prepared with a polymer separator and liquid electrolytes and assembled in 2025-coin cells. Electrochemical analysis of the cathode materials showed that at C/5 and room temperature the measured capacities ranged from 39.8 Ah kg−1 to 64.7 Ah kg−1 for the LFP and NCA active materials, respectively. The full cells exhibited capacities of 18.1, 23.5, 27.2, and 28.2 Ah kg−1 after 55 cycles for LFP, LCO, NCA, and NMC811, respectively. Finally, visual and elemental analysis were performed via scanning electron microscope (SEM) and energy-dispersive x-ray (EDX) confirming desirable surface coverage and successful transfer of the active materials onto the carbon fiber tows. Full article
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13 pages, 10178 KB  
Article
Luffa-like Interconnective Porous Nanofiber with Anchored Co/CoCr2O4 Hybrid Nanoparticles for Zinc–Air Batteries
by Guoqiang Jin, Bin Liu, Yan Liu, Xueting Zhang, Dapeng Cao and Xiuling Zhang
Batteries 2025, 11(8), 306; https://doi.org/10.3390/batteries11080306 - 8 Aug 2025
Viewed by 1834
Abstract
The development of robust oxygen reduction reaction (ORR) catalyst with fast kinetics and good durability is significant for rechargeable zinc–air batteries (ZABs) but still remains a great challenge. Herein, inspired by the chain-like interconnective porous structure of plant luffa, an ORR catalyst of [...] Read more.
The development of robust oxygen reduction reaction (ORR) catalyst with fast kinetics and good durability is significant for rechargeable zinc–air batteries (ZABs) but still remains a great challenge. Herein, inspired by the chain-like interconnective porous structure of plant luffa, an ORR catalyst of Co/CoCr2O4@ IPCF is fabricated, with Co and CoCr2O4 hybrid nanoparticles (NPs) embedding into interconnective porous carbon nanofibers (IPCF). Contributing to CoCr2O4 NPs stabilized Co active sites, the resulting ZABs assembled with Co/CoCr2O4@IPCF as an air cathode catalyst delivering sustainable cycling stability of 550 h, surpassing that of Co@IPCF based on ZABs (215 h). Also, the Co/CoCr2O4@IPCF has a high ORR performance with a half-wave potential (E1/2) of 0.866 V in alkaline medium. The cycling stability originates from the IPCF carrier and the synergistic effect of Co NPs and CoCr2O4 NPs. The chain-like interconnective porous structure of the fibers provides more active sites and facilitates mass transfer to avoid the accumulation of OH and the exposure of H2O2, while the CoCr2O4 NPs can serve as a regulator for stabilizing the Co NPs electrochemical performance. Full article
(This article belongs to the Special Issue Novel Materials for Rechargeable Batteries)
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13 pages, 3774 KB  
Article
Design of TEMPO-Based Polymer Cathode Materials for pH-Neutral Aqueous Organic Redox Flow Batteries
by Yanwen Ren, Qianqian Zheng, Cuicui He, Jingjing Nie and Binyang Du
Materials 2025, 18(15), 3624; https://doi.org/10.3390/ma18153624 - 1 Aug 2025
Cited by 1 | Viewed by 1580
Abstract
Aqueous organic redox flow batteries (AORFBs) represent an advancing class of electrochemical energy storage systems showing considerable promise for large-scale grid integration due to their unique aqueous organic chemistry. However, the use of small-molecule active materials in AORFBs is significantly limited by the [...] Read more.
Aqueous organic redox flow batteries (AORFBs) represent an advancing class of electrochemical energy storage systems showing considerable promise for large-scale grid integration due to their unique aqueous organic chemistry. However, the use of small-molecule active materials in AORFBs is significantly limited by the issue of stability and crossover. To address these challenges, we designed a high-water-solubility polymer cathode material, P-T-S, which features a polyvinylimidazole backbone functionalized with 2,2,6,6-tetramethylpiperidine-1-oxyl (TEMPO) and sulfonate groups. P-T-S exhibits a solubility of 34 Ah L−1 in water and 31 Ah L−1 in 1.0 M NaCl aqueous solution (NaClaq). When paired with methyl viologen to assemble a pH-neutral AORFB with a theoretical capacity of 15 Ah L−1, the system exhibits a material utilization rate of 92.0%, an average capacity retention rate of 99.74% per cycle (99.74% per hour), and an average Coulombic efficiency of 98.69% over 300 consecutive cycles at 30 mA cm−2. This work provides a new design strategy for polymer materials for high-performance AORFBs. Full article
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25 pages, 4500 KB  
Article
Cost-Effective Bimetallic Catalysts for Green H2 Production in Anion Exchange Membrane Water Electrolyzers
by Sabrina Campagna Zignani, Marta Fazio, Mariarosaria Pascale, Chiara Alessandrello, Claudia Triolo, Maria Grazia Musolino and Saveria Santangelo
Nanomaterials 2025, 15(13), 1042; https://doi.org/10.3390/nano15131042 - 4 Jul 2025
Cited by 1 | Viewed by 1442
Abstract
Green hydrogen production from water electrolysis (WE) is one of the most promising technologies to realize a decarbonized future and efficiently utilize intermittent renewable energy. Among the various WE technologies, the emerging anion exchange membrane (AEMWE) technology shows the greatest potential for producing [...] Read more.
Green hydrogen production from water electrolysis (WE) is one of the most promising technologies to realize a decarbonized future and efficiently utilize intermittent renewable energy. Among the various WE technologies, the emerging anion exchange membrane (AEMWE) technology shows the greatest potential for producing green hydrogen at a competitive price. To achieve this goal, simple methods for the large-scale synthesis of efficient and low-cost electrocatalysts are needed. This paper proposes a very simple and scalable process for the synthesis of nanostructured NiCo- and NiFe-based electrode materials for a zero-gap AEMWE full cell. For the preparation of the cell anode, oxides with different Ni molar fractions (0.50 or 0.85) are synthesized by the sol–gel method, followed by calcination in air at different temperatures (400 or 800 °C). To fabricate the cell cathode, the oxides are reduced in a H2/Ar atmosphere. Electrochemical testing reveals that phase purity and average crystal size significantly influence cell performance. Highly pure and finely grained electrocatalysts yield higher current densities at lower overpotentials. The best performing membrane electrode assembly exhibits a current density of 1 A cm−2 at 2.15 V during a steady-state 150 h long stability test with 1 M KOH recirculating through the cell, the lowest series resistance at any cell potential (1.8 or 2.0 V), and the highest current density at the cut-off voltage (2.2 V) both at the beginning (1 A cm−2) and end of tests (1.78 A cm−2). The presented results pave the way to obtain, via simple and scalable techniques, cost-effective catalysts for the production of green hydrogen aimed at a wider market penetration by AEMWE. Full article
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11 pages, 1035 KB  
Article
Electrodialysis Using Zero-Gap Electrodes Producing Concentrated Product Without Significant Solution Resistance Losses
by W. Henry Freer, Charles Perks, Charles Codner and Paul A. Kohl
Membranes 2025, 15(6), 186; https://doi.org/10.3390/membranes15060186 - 19 Jun 2025
Cited by 2 | Viewed by 1587
Abstract
Electrochemical separations use an ionic current to drive the flow of ions across an ion exchange membrane to produce dilute and concentrated streams. The economics of these systems is challenging because passing an ionic current through a dilute solution often requires a small [...] Read more.
Electrochemical separations use an ionic current to drive the flow of ions across an ion exchange membrane to produce dilute and concentrated streams. The economics of these systems is challenging because passing an ionic current through a dilute solution often requires a small cell gap to lower the ionic resistance and the use of a low current density to minimize the voltage drop across the dilute product stream. Lower salt concentration in the product stream improves the fraction of the salt recovered but increases the electricity cost due to high ohmic losses. The electricity cost is managed by lowering the current density which greatly increases the balance of the plant. The cell configuration demonstrated in this study eliminates the need to pass an ionic current through the diluted product stream. Ionic current passes only through the concentrated product stream, which allows use of high current density and smaller balance of the plant. The cell has three chambers with an anion and cation membrane separating the cathode and anode, respectively, from the concentrated product solution. The device uses zero-gap membrane electrode assemblies to improve the cell voltage and system performance. As ions concentrate in the center compartment, the solution resistance decreases, and the product is recovered with a lower voltage penalty compared to traditional electrodialysis. This lower voltage drop allows for faster feed flow rates and higher current density. Additionally, the larger cell gap for the product provides opportunities for systems with solids suspended in solution. It was found that the ion collection efficiency increased with current due to enhanced convective mass transfer in the feed streams. Full article
(This article belongs to the Section Membrane Applications for Energy)
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