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31 pages, 11924 KB  
Article
Enhanced 3D Turbulence Models Sensitivity Assessment Under Real Extreme Conditions: Case Study, Santa Catarina River, Mexico
by Mauricio De la Cruz-Ávila and Rosanna Bonasia
Hydrology 2025, 12(10), 260; https://doi.org/10.3390/hydrology12100260 - 2 Oct 2025
Viewed by 231
Abstract
This study compares enhanced turbulence models in a natural river channel 3D simulation under extreme hydrometeorological conditions. Using ANSYS Fluent 2024 R1 and the Volume of Fluid scheme, five RANS closures were evaluated: realizable k–ε, Renormalization-Group k–ε, Shear Stress Transport k–ω, Generalized k–ω, [...] Read more.
This study compares enhanced turbulence models in a natural river channel 3D simulation under extreme hydrometeorological conditions. Using ANSYS Fluent 2024 R1 and the Volume of Fluid scheme, five RANS closures were evaluated: realizable k–ε, Renormalization-Group k–ε, Shear Stress Transport k–ω, Generalized k–ω, and Baseline-Explicit Algebraic Reynolds Stress model. A segment of the Santa Catarina River in Monterrey, Mexico, defined the computational domain, which produced high-energy, non-repeatable real-world flow conditions where hydrometric data were not yet available. Empirical validation was conducted using surface velocity estimations obtained through high-resolution video analysis. Systematic bias was minimized through mesh-independent validation (<1% error) and a benchmarked reference closure, ensuring a fair basis for inter-model comparison. All models were realized on a validated polyhedral mesh with consistent boundary conditions, evaluating performance in terms of mean velocity, turbulent viscosity, strain rate, and vorticity. Mean velocity predictions matched the empirical value of 4.43 [m/s]. The Baseline model offered the highest overall fidelity in turbulent viscosity structure (up to 43 [kg/m·s]) and anisotropy representation. Simulation runtimes ranged from 10 to 16 h, reflecting a computational cost that increases with model complexity but justified by improved flow anisotropy representation. Results show that all models yielded similar mean flow predictions within a narrow error margin. However, they differed notably in resolving low-velocity zones, turbulence intensity, and anisotropy within a purely hydrodynamic framework that does not include sediment transport. Full article
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17 pages, 7045 KB  
Article
Internal Flow and Pressure Pulsation Characteristics of a High-Head Francis Turbine Under Wide Load Conditions
by Yufan Xiong, Zhenming Lai, Xiaobing Liu, Xin Deng and Jiayang Pang
Processes 2025, 13(9), 2939; https://doi.org/10.3390/pr13092939 - 15 Sep 2025
Viewed by 334
Abstract
To accommodate the integration of emerging energy sources such as wind and solar power, hydroelectric units are increasingly required to operate across a broader range of conditions. This operational expansion often leads to elevated pressure pulsations within turbines under non-design conditions, resulting in [...] Read more.
To accommodate the integration of emerging energy sources such as wind and solar power, hydroelectric units are increasingly required to operate across a broader range of conditions. This operational expansion often leads to elevated pressure pulsations within turbines under non-design conditions, resulting in intensified hydraulic vibrations and, in some cases, structural damage and overall stability concerns. In this study, the Shear Stress Transport (SST) k-ω turbulence model is employed to perform unsteady numerical simulation calculation of a Francis-99 mixed-flow model turbine operating at a head of 400 m. Simulations are conducted for three operating regimes: low-flow and low-load conditions, optimal conditions, and high-flow and high-load conditions. Internal flow in the full flow channel of the turbine and pressure pulsation in the full flow channel components is systematically analyzed. The findings indicate that under low-flow and low-load conditions, the ability of the runner blades to constrain the water flow is significantly decreased. Across all three operational scenarios, the dominant pressure pulsation frequencies observed in both the stationary and guide vane are 30fn, primarily influenced by dynamic and static disturbance caused by the rotation of the runner’s long and short blades. In low-flow and low-load conditions, a low-frequency component at 0.2fn, due to the existence of vortices in the draft tube, exhibits the highest amplitude—up to 0.6%—in the straight cone section. Within the runner, pressure pulsation frequencies are predominantly associated with the rotation of the guide vane. Conversely, the draft tube region is characterized by frequency components related to both the runner’s dynamic-static interaction at 30fn and vortex-induced pulsations at 0.2fn. Full article
(This article belongs to the Special Issue Turbulence Models for Turbomachinery)
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32 pages, 10952 KB  
Article
Study on the Gas–Liquid Two-Flow Characteristics Inside a Three-Stage Centrifugal Pump
by Xiang Zhang and Weidong Cao
Energies 2025, 18(17), 4772; https://doi.org/10.3390/en18174772 - 8 Sep 2025
Viewed by 606
Abstract
This paper takes a small three-stage centrifugal pump as the research object. Based on the RNG k-ε turbulence model and the TFM two-phase flow model, the numerical simulation of the internal gas–liquid two-phase flow was carried out, and the influence of the inlet [...] Read more.
This paper takes a small three-stage centrifugal pump as the research object. Based on the RNG k-ε turbulence model and the TFM two-phase flow model, the numerical simulation of the internal gas–liquid two-phase flow was carried out, and the influence of the inlet gas content rate of the small multistage centrifugal pump on its internal flow was analyzed. The research results show that the head and efficiency of the multistage centrifugal pump will decrease with the increase in the inlet gas content rate. As the gas content increases from 0% to 5%, the head of the multistage centrifugal pump decreases by 3% and its efficiency drops by 5%. The trend of the continuous increase in the pressure on the blade surface does not change with the increase in the inlet gas content rate. The bubble area on the surface of the first-stage impeller blade increases with the increase in the gas content rate. When the inlet gas content rate condition reaches 5%, the bubbles cover the middle section of the blade suction surface. The flow vortex structure is mainly composed of blade separation vortices and mouth ring clearance leakage vortices. The vortices inside the impeller are concentrated in the blade outlet and rim area, while the vortices inside the guide vanes are located in the flow channel area of the anti-guide vanes. With the increase in the gas content rate, the amplitude of pressure pulsation in the flow channel inside the pump decreases. Full article
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18 pages, 3836 KB  
Article
Investigation of Blade Root Clearance Flow Effects on Pressure Fluctuations in an Axial Flow Pump
by Fan Meng, Yanjun Li, Mingzhe Li and Chao Ning
Machines 2025, 13(8), 733; https://doi.org/10.3390/machines13080733 - 18 Aug 2025
Viewed by 453
Abstract
This study investigates the leakage vortex influence on pressure pulsation characteristics within a vertical axial flow pump. Three impeller configurations with blade root clearance (δ) of 2.7–8.0 mm were designed to analyze geometric effects on internal flow dynamics. Unsteady RANS simulations [...] Read more.
This study investigates the leakage vortex influence on pressure pulsation characteristics within a vertical axial flow pump. Three impeller configurations with blade root clearance (δ) of 2.7–8.0 mm were designed to analyze geometric effects on internal flow dynamics. Unsteady RANS simulations predicted flow structures under multiple operating conditions (0.8–1.2Qdes). Fast Fourier Transform (FFT) extracted frequency–domain and time–frequency characteristics of pressure pulsations in critical flow regions. Key results reveal: (1) δ enlargement expands low-pressure zones within blade channels due to enhanced leakage vortices; (2) leading-edge pulsation shows 8.2–11.7% reduction in peak-to-peak amplitude and fundamental frequency magnitude with increasing δ; (3) trailing-edge response exhibits non-monotonic behavior, with maximum amplitude at δ = 5.0 mm (42.2% increase at design flow). These findings demonstrate that blade root clearance optimization requires condition-dependent thresholds to balance leakage management and pulsation control. Full article
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15 pages, 4387 KB  
Article
Modification of Short-Channel Structures Towards Heat Transfer Intensification: CFD Modeling
by Mateusz Korpyś, Marzena Iwaniszyn, Katarzyna Sindera, Mikołaj Suwak, Andrzej Kołodziej and Anna Gancarczyk
Energies 2025, 18(16), 4343; https://doi.org/10.3390/en18164343 - 14 Aug 2025
Viewed by 366
Abstract
In this paper, we present the results of heat transfer studies on short-channel structured packing in chemical reactors. Heat transfer coefficients, streamlines, and fluid temperatures were determined using CFD (Computational Fluid Dynamics). CFD simulations were performed for three modified short-channel structures, in which [...] Read more.
In this paper, we present the results of heat transfer studies on short-channel structured packing in chemical reactors. Heat transfer coefficients, streamlines, and fluid temperatures were determined using CFD (Computational Fluid Dynamics). CFD simulations were performed for three modified short-channel structures, in which the front of the walls was rounded to eliminate inlet vortices and the outlet was modified (in three versions) to minimize outlet vortices that disturb the fluid flow. CFD simulations for a classic short-channel structure with straight walls were also performed. The results proved that modified structures experienced significantly more intensive heat transport compared to classic structures. Among the tested modifications, the most promising was Modification 1, for which the Nusselt number increased from 65% to 15% depending on the structure length and the Reynolds number. Additionally, for all modifications considered, there was no inlet vortex, which significantly reduced the transport intensity in the classic structure. Further down the channel, the transport intensity was similar for all structures, including the classic structure. The smoothest flow at the outlet of the structure was observed for Modification 1. Full article
(This article belongs to the Special Issue Computational Fluid Dynamics (CFD) for Heat Transfer Modeling)
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21 pages, 12685 KB  
Article
Effect of Hydrodynamic Loadings and Vorticity Distribution on a Circular Cylinder in a Narrow Channel
by Truc Thi Thu Tran, Chia-Ren Chu and Tso-Ren Wu
Water 2025, 17(16), 2366; https://doi.org/10.3390/w17162366 - 9 Aug 2025
Viewed by 461
Abstract
A large eddy simulation (LES) model, integrated with the volume of fluid (VOF) method, was employed to investigate hydrodynamic forces and vorticity distribution around a circular cylinder in a narrow channel. The simulated surface pressure and drag coefficient closely matched the experimental results [...] Read more.
A large eddy simulation (LES) model, integrated with the volume of fluid (VOF) method, was employed to investigate hydrodynamic forces and vorticity distribution around a circular cylinder in a narrow channel. The simulated surface pressure and drag coefficient closely matched the experimental results from flume testing. The ratio of cylinder diameter to channel width is defined as the blockage ratio (Br). The effects of blockage on hydrodynamic loadings and vortex structures around the cylinder were examined through a series of numerical simulations. The results reveal that blockage ratios exceeding 20% significantly alter key flow characteristics, including the upstream and circumferential pressure coefficients, drag coefficient, lateral force coefficient, and Strouhal number. Higher blockage ratios enhance near-wall vortex formation and intensify shear layers. The vertical (Ωy), streamwise (Ωx), and spanwise (Ωz) vorticity components all increase with Br, leading to stronger and more spatially extensive vortex structures near the bed, particularly in the form of horizontally elongated vorticity structures. These changes have important implications for structural stability and local scour. Overall, the findings contribute to the optimization of hydraulic structure design by highlighting the effects of channel confinement on flow-induced forces. Full article
(This article belongs to the Section Hydraulics and Hydrodynamics)
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24 pages, 5313 KB  
Article
The Influence of Gravity Gradient on the Inertialess Stratified Flow and Vortex Structure over an Obstacle in a Narrow Channel
by Karanvir Singh Grewal, Roger E. Khayat and Kelly A. Ogden
Fluids 2025, 10(8), 195; https://doi.org/10.3390/fluids10080195 - 29 Jul 2025
Viewed by 409
Abstract
The current study examines the influence of a varying gravity field and its interaction with density stratification. This represents a novel area in baroclinic flow analysis. The classical vortex and internal wave structures in stratified flows are shown to be significantly modified when [...] Read more.
The current study examines the influence of a varying gravity field and its interaction with density stratification. This represents a novel area in baroclinic flow analysis. The classical vortex and internal wave structures in stratified flows are shown to be significantly modified when gravity varies with height. Vortices may shift, stretch, or weaken depending on the direction and strength of gravity variation, and internal waves develop asymmetries or damping that are not present under constant gravity. We examine the influence of gravity variation on the flow of both homogeneous and density-stratified fluids in a channel with topography consisting of a Gaussian obstacle lying at the bottom of the channel. The flow is without inertia, induced by the translation of the top plate. Both the density and gravity are assumed to vary linearly with height, with the minimum density at the moving top plate. The narrow-gap approach is used to generate the flow field in terms of the pressure gradient along the top plate, which, in turn, is obtained in terms of the bottom topography and the three parameters of the problem, namely, the Froude number and the density and gravity gradients. The resulting stream function is a fifth-order polynomial in the vertical coordinate. In the absence of stratification, the flow is smooth, affected rather slightly by the variable topography, with an essentially linear drop in the pressure induced by the contraction. For a weak stratified fluid, the streamlines become distorted in the form of standing gravity waves. For a stronger stratification, separation occurs, and a pair of vortices generally appears on the two sides of the obstacle, the size of which depends strongly on the flow parameters. The influence of gravity stratification is closely coupled to that of density. We examine conditions where the coupling impacts the pressure and the velocity fields, particularly the onset of gravity waves and vortex flow. Only a mild density gradient is needed for flow separation to occur. The influence of the amplitude and width of the obstacle is also investigated. Full article
(This article belongs to the Section Geophysical and Environmental Fluid Mechanics)
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19 pages, 4122 KB  
Article
Fluid Dynamics Analysis of Flow Characteristics in the Clearance of Hydraulic Turbine Seal Rings
by Leilei Chen, Wenhao Wu, Jian Deng, Bing Xue, Liuming Xu, Baosheng Xie and Yuchuan Wang
Energies 2025, 18(14), 3726; https://doi.org/10.3390/en18143726 - 14 Jul 2025
Viewed by 417
Abstract
The hydraulic turbine serves as the cornerstone of hydropower generation systems, with the sealing system’s performance critically influencing energy conversion efficiency and operational cost-effectiveness. The sealing ring is a pivotal component, which mitigates leakage and energy loss by regulating flow within the narrow [...] Read more.
The hydraulic turbine serves as the cornerstone of hydropower generation systems, with the sealing system’s performance critically influencing energy conversion efficiency and operational cost-effectiveness. The sealing ring is a pivotal component, which mitigates leakage and energy loss by regulating flow within the narrow gap between itself and the frame. This study investigates the intricate flow dynamics within the gap between the sealing ring and the upper frame of a super-large-scale Francis turbine, with a specific focus on the rotating wall’s impact on the flow field. Employing theoretical modeling and three-dimensional transient computational fluid dynamics (CFD) simulations grounded in real turbine design parameters, the research reveals that the rotating wall significantly alters shear flow and vortex formation within the gap. Tangential velocity exhibits a nonlinear profile, accompanied by heightened turbulence intensity near the wall. The short flow channel height markedly shapes flow evolution, driving the axial velocity profile away from a conventional parabolic pattern. Further analysis of rotation-induced vortices and flow instabilities, supported by turbulence kinetic energy monitoring and spectral analysis, reveals the periodic nature of vortex shedding and pressure fluctuations. These findings elucidate the internal flow mechanisms of the sealing ring, offering a theoretical framework for analyzing flow in microscale gaps. Moreover, the resulting flow field data establishes a robust foundation for future studies on upper crown gap flow stability and sealing ring dynamics. Full article
(This article belongs to the Special Issue Optimization Design and Simulation Analysis of Hydraulic Turbine)
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17 pages, 3534 KB  
Article
Lift–Thrust Integrated Ducted-Grid Fusion Configuration Design for a Ducted Fan Tail-Sitter UAV
by Lei Liu and Baigang Mi
Appl. Sci. 2025, 15(14), 7687; https://doi.org/10.3390/app15147687 - 9 Jul 2025
Viewed by 512
Abstract
A new lift enhancement scheme is designed for the cruise flight process of a tail-sitter UAV (Unmanned Aerial Vehicle), proposing a fusion configuration with embedded grid channels on the duct wall. The low pressure zone at the lip of the duct is induced [...] Read more.
A new lift enhancement scheme is designed for the cruise flight process of a tail-sitter UAV (Unmanned Aerial Vehicle), proposing a fusion configuration with embedded grid channels on the duct wall. The low pressure zone at the lip of the duct is induced to expand through the grid channels, forming a significant force component difference with the non-grid side, thereby generating significant lift effects for the propeller of the ducted fan during level flight. Taking a ducted fan system as an example, a design method for embedding grids into the ducted wall is established. By using the sliding mesh technique to simulate propeller rotation, the effects of annular distribution angle, grid channel width, circumferential and flow direction grid quantity on its aerodynamic performance are evaluated. The results indicate that the ducted fan embedded in the grid can generate a lift about 22.16% of total thrust without significantly affecting thrust and power characteristics. The increase in circumferential distribution angle increases within a reasonable range and benefits the lift of the propeller. However, the larger the grid width, the more it affects the lip and tail of the duct. Ultimately, the overall effect actually deteriorates the performance. The number of circumferential grids has a relatively small impact. As the number of flow grids increases, the aerodynamic characteristics of the entire fusion configuration significantly improves, due to its favorable induction of airflow at the lip and tail of the duct, as well as blocking the dissipation of blade-tip vortices. Full article
(This article belongs to the Special Issue Multidisciplinary Collaborative Design of Aircraft)
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24 pages, 5617 KB  
Article
Study on the Propulsion Characteristics of a Flapping Flat-Plate Pumping Device
by Ertian Hua, Yang Lin, Sihan Li, Xiaopeng Wu and Mingwang Xiang
Appl. Sci. 2025, 15(13), 7034; https://doi.org/10.3390/app15137034 - 22 Jun 2025
Viewed by 576
Abstract
To improve hydrodynamic conditions and self-purification in plain river networks, this study optimized an existing hydrofoil-based pumping device and redesigned its flow channel. Using the finite volume method (FVM) and overset grid technique, a comparative numerical analysis was conducted on the pumping performance [...] Read more.
To improve hydrodynamic conditions and self-purification in plain river networks, this study optimized an existing hydrofoil-based pumping device and redesigned its flow channel. Using the finite volume method (FVM) and overset grid technique, a comparative numerical analysis was conducted on the pumping performance of hydrofoils operating under simple harmonic and quasi-harmonic flapping motions. Based on the tip vortex phenomenon observed at the channel outlet, the flow channel structure was further designed to inform the structural optimization of bionic pumping devices. Results show both modes generate reversed Kármán vortex streets, but the quasi-harmonic mode induces a displacement in vorticity distribution, whereas that of the simple harmonic motion extends farther downstream. Pumping efficiency under simple harmonic motion consistently outperforms that of quasi-harmonic motion, exceeding its peak by 20.2%. The pumping and propulsion efficiencies show a generally positive correlation with the outlet angle of the channel, both reaching their peak when the outlet angle α is −10°. Compared to an outlet angle of 0°, an outlet angle of −10° results in an 8.5% increase in pumping efficiency and a 10.2% increase in propulsion efficiency. Full article
(This article belongs to the Special Issue Application of Computational Fluid Mechanics in Fluid Machinery)
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10 pages, 4055 KB  
Article
Simulation of Helical-Baffle Inlet Structure Cyclone Separator
by Guohua Li, Jie Gong, Zijuan Wang and Ran Liu
Separations 2025, 12(6), 166; https://doi.org/10.3390/separations12060166 - 18 Jun 2025
Viewed by 630
Abstract
In developing spacecraft dust environment testing equipment, cyclone separators serve as critical particulate separation devices. To optimize cyclone performance, this study investigates the impact of inlet configurations on internal flow fields. We propose a novel helical-baffle inlet design and comparatively analyze it against [...] Read more.
In developing spacecraft dust environment testing equipment, cyclone separators serve as critical particulate separation devices. To optimize cyclone performance, this study investigates the impact of inlet configurations on internal flow fields. We propose a novel helical-baffle inlet design and comparatively analyze it against volute baffle inlets and conventional single-channel inlets using Eulerian–Lagrangian multiphase simulations. Three-dimensional streamline visualization reveals internal flow patterns, while the Q-criterion identifies vortical structures. Results demonstrate that both volute and helical configurations effectively eliminate inlet gas funneling effects. The flow-splitting baffles mitigate flow field asymmetry, with the helical-baffle design exhibiting optimal performance: it maintains vortex stability, enhances fluid dynamic equilibrium, reduces pressure drop and improves separation efficiency to 95.92% for 4 μm particles. Full article
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14 pages, 1745 KB  
Article
Investigation of Efficient Mixing Enhancement in a Droplet Micromixer with Short Mixing Length at Low Reynolds Number
by Yuanfang Qiu, Xueze Zhang, Mengzhen Hao, Xu Yin, Mengling Zhou, Shichao Ma, Yuanting Zhang, Naiqian Jiang, Li Xie, Xichen Yuan and Honglong Chang
Micromachines 2025, 16(6), 715; https://doi.org/10.3390/mi16060715 - 16 Jun 2025
Viewed by 744
Abstract
Rapid mixing is widely prevalent in the field of microfluidics, encompassing applications such as biomedical diagnostics, drug delivery, chemical synthesis, and enzyme reactions. Mixing efficiency profoundly impacts the overall performance of these devices. However, at the micro-scale, the flow typically presents as laminar [...] Read more.
Rapid mixing is widely prevalent in the field of microfluidics, encompassing applications such as biomedical diagnostics, drug delivery, chemical synthesis, and enzyme reactions. Mixing efficiency profoundly impacts the overall performance of these devices. However, at the micro-scale, the flow typically presents as laminar flow due to low Reynolds numbers, rendering rapid mixing challenging. Leveraging the vortices within a droplet of the Taylor flow and inducing chaotic convection within the droplet through serpentine channels can significantly enhance mixing efficiency. Based on this premise, we have developed a droplet micromixer that integrates the T-shaped channels required for generating Taylor flow and the serpentine channels required for inducing chaotic convection within the droplet. We determined the range of inlet liquid flow rate and gas pressure required to generate Taylor flow and conducted experimental investigations to examine the influence of the inlet conditions on droplet length, total flow rate, and mixing efficiency. Under conditions where channel dimensions and liquid flow rates are identical, Taylor flow achieves a nine-fold improvement in mixing efficiency compared to single-phase flow. At low Reynolds number (0.57 ≤ Re ≤ 1.05), the chip can achieve a 95% mixing efficiency within a 2 cm distance in just 0.5–0.8 s. The mixer proposed in this study offers the advantages of simplicity in manufacturing and ease of integration. It can be readily integrated into Lab-on-a-Chip devices to perform critical functions, including microfluidic switches, formation of nanocomposites, synthesis of oxides and adducts, velocity measurement, and supercritical fluid fractionation. Full article
(This article belongs to the Collection Micromixers: Analysis, Design and Fabrication)
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18 pages, 3763 KB  
Article
A Comparative Study on the Wake Sensing Mechanism of a Seal Whisker-Shaped Cylinder
by Yitian Mao, Hao Chang, Yaohong Wang, Dekui Yuan, Yingxue Lv and Ziyu Song
Sensors 2025, 25(11), 3529; https://doi.org/10.3390/s25113529 - 3 Jun 2025
Cited by 1 | Viewed by 566
Abstract
This study conducts water channel experiments to measure and compare the lift forces experienced by the seal whisker-shaped sensor and the circular cylinder sensor in both no vortex generator and the wake of two types of circular cylinders. Particle Image Velocimetry (PIV) is [...] Read more.
This study conducts water channel experiments to measure and compare the lift forces experienced by the seal whisker-shaped sensor and the circular cylinder sensor in both no vortex generator and the wake of two types of circular cylinders. Particle Image Velocimetry (PIV) is employed to capture the velocity fields of the cylinder wake and the surrounding flow of the seal whisker-shaped cylinders. Spectral analysis of the lift signals reveals that both cylinder types exhibit a primary peak close to the vortex shedding frequency of the upstream circular cylinder. However, seal whisker-shaped cylinders demonstrate relatively weaker components in their lift signals that do not align with the primary frequency, indicating a stronger sensing capability of the upstream cylinder’s wake. Modal analysis using Spectral Proper Orthogonal Decomposition (SPOD) on the PIV-measured velocity fields shows that the lift signals of both cylinder types are primarily induced by the vortices in the upstream cylinder’s wake. Full article
(This article belongs to the Section Physical Sensors)
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16 pages, 5503 KB  
Article
Impact of Multiple Inlet and Outlet Structures of Bipolar Plate Channel on the Mass Transport in ALK Electrolyzers
by Wanxiang Zhao, Chengjie Xu, Mingya Chen, Shuiyong Wang, Lin Yang, Yimin Zhang, Mengqi Luo, Zishuo Li and Zhiyuan Wang
Energies 2025, 18(11), 2771; https://doi.org/10.3390/en18112771 - 26 May 2025
Cited by 1 | Viewed by 952
Abstract
The flow channel structure in alkaline electrolyzers critically impacts electrolyte distribution uniformity, influencing stagnant zones, gas bubble accumulation, and electrode reactions. Conventional concave–convex bipolar plates cause uneven flow and reduced current density. Therefore, a scaled-down-sized multiple inlet setup coupled with the bipolar plate [...] Read more.
The flow channel structure in alkaline electrolyzers critically impacts electrolyte distribution uniformity, influencing stagnant zones, gas bubble accumulation, and electrode reactions. Conventional concave–convex bipolar plates cause uneven flow and reduced current density. Therefore, a scaled-down-sized multiple inlet setup coupled with the bipolar plate channel of three typical concave–convex structures was designed to improve the uniformity of electrolyte. Three-dimensional computational fluid dynamics was employed to analyze the flow characteristics in the channels. The results indicated that in the single inlet/outlet model, the velocity near the center axis along the mainstream direction was higher than at the edge of the channels, resulting in a non-uniform flow distribution. The vorticity intensity gradually decreased along the flow direction, while the multiple inlet/outlet structure strengthened the intensity. The multiple inlet model allowed for the electrolyte flow across more areas along the channel and enhanced the velocity uniformity. According to the velocity uniformity evaluation criteria, the flow uniformity index of the three-inlet square concave–convex structure was the highest, reaching 0.80 at the middle cross-section normal to the incoming flow and 0.88 parallel to the flow. This study may help provide a useful guide for the design and optimization of efficient electrolyzer in alkaline water electrolysis. Full article
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21 pages, 5400 KB  
Article
Study on the Movement and Distribution Patterns of Sand Particles in a Vane-Type Multiphase Pump
by Chenwei Wang, Guangtai Shi, Yao Liu, Haigang Wen and Wenjuan Lv
J. Mar. Sci. Eng. 2025, 13(6), 1034; https://doi.org/10.3390/jmse13061034 - 24 May 2025
Viewed by 622
Abstract
In oilfield operations, produced fluids consist of complex mixtures including heavy oil, sand, and water. Variations in sand particle parameters and operational conditions can significantly impact the performance of multiphase pumps. To elucidate the movement patterns of sand particles within a vane-type multiphase [...] Read more.
In oilfield operations, produced fluids consist of complex mixtures including heavy oil, sand, and water. Variations in sand particle parameters and operational conditions can significantly impact the performance of multiphase pumps. To elucidate the movement patterns of sand particles within a vane-type multiphase pump, this study employs the Discrete Phase Model (DPM) to investigate the effects of different sand particle parameters and operational conditions on the internal flow characteristics. The study found that: sand particle diameter, flow rate, rotational speed, and oil content significantly influence the trajectories of the solid–liquid two-phase flow, the motion characteristics of sand particles, and the vortices in the liquid flow field. As sand particle diameter increases, their radial and axial momentum first rise and then decline. Both radial and axial momentum are positively correlated with sand concentration. An increase in flow rate, higher rotational speed, and lower oil content all lead to greater fluctuations in the radial momentum curve of sand particles inside the impeller. Larger sand particles are predominantly distributed near the inlet, while smaller particles are more concentrated at the outlet. Higher sand concentrations and non-spherical particles increase particle distribution within the flow passages, with the guide vane channels exhibiting the most pronounced accumulation—reaching a maximum concentration of 6260 kg/m3 due to elevated sand loading. Increasing flow rate, rotational speed, or oil content significantly reduces sand concentration in the flow channel, promoting more efficient particle transport. Conversely, lower inlet sand concentration, non-spherical particles, reduced flow rate, decreased rotational speed, and higher oil content all result in fewer large particles in the flow passage. The findings provide important guidance for improving the wear resistance of vane-type multiphase pumps. Full article
(This article belongs to the Section Ocean Engineering)
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