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Search Results (5,741)

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Keywords = compressive ratio

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19 pages, 2262 KiB  
Article
Evaluation of NDT Methods for In Situ Documentation of Concrete for Reuse: Laboratory Studies
by Serkan Karatosun, Thomas Ingeman-Nielsen and Lisbeth M. Ottosen
Materials 2025, 18(11), 2470; https://doi.org/10.3390/ma18112470 (registering DOI) - 24 May 2025
Abstract
Concrete production has significant environmental impacts due to extensive raw material use and high CO2 emissions. Reusing structural concrete elements can potentially reduce these environmental impacts by reducing the demand for new production. However, reliable and practical documentation of concrete properties is [...] Read more.
Concrete production has significant environmental impacts due to extensive raw material use and high CO2 emissions. Reusing structural concrete elements can potentially reduce these environmental impacts by reducing the demand for new production. However, reliable and practical documentation of concrete properties is needed for safe and scalable reuse. Although several non-destructive testing (NDT) methods show promise for in situ assessment of concrete properties, a clear gap remains in implementing them into a comprehensive approach for reuse documentation. This study investigates the potential of combining ultrasonic pulse velocity (UPV), rebound hammer (RH), and electrical resistivity (ER) methods for documenting concrete properties for reuse. Several parameters relevant to reuse scenarios, such as saturation level and aggregate type and size, were systematically evaluated to understand their impact on NDT documentation of concrete for reuse. NDT documentation of compressive strength and chloride migration coefficient was assessed on 120 cylindrical specimens. Fifteen concrete mixtures were used with three aggregate compositions and five water–cement ratios. The experimental results are discussed in the context of in situ documentation of structural elements in donor buildings to ensure the practical applicability of the findings. The findings show that these NDT methods can potentially document the properties of concrete reliably and practically, thereby addressing the lack of in situ documentation procedures needed to enable the safe and scalable reuse of structural elements. Full article
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25 pages, 5744 KiB  
Article
Reducing CO2 Emissions in Urban Infrastructure: The Role of Siliceous Fly Ash in Sustainable Mortar Design
by Nikolaos Chousidis and George Batis
Sustainability 2025, 17(11), 4835; https://doi.org/10.3390/su17114835 (registering DOI) - 24 May 2025
Abstract
The incorporation of industrial by-products such as fly ash (FA) into cementitious materials plays a vital role in promoting environmental sustainability during cement production. This study evaluates the feasibility of using siliceous fuel fly ash, sourced from thermal power stations in the Rhenish [...] Read more.
The incorporation of industrial by-products such as fly ash (FA) into cementitious materials plays a vital role in promoting environmental sustainability during cement production. This study evaluates the feasibility of using siliceous fuel fly ash, sourced from thermal power stations in the Rhenish region of Germany, as a partial cement replacement in mortar formulations. Mortar specimens with FA replacement levels ranging from 5 wt% to 30 wt% were prepared and tested. Data were collected through standardized laboratory testing of mechanical properties (compressive and flexural strength), physical characteristics (porosity, sorptivity) and microstructural analysis via SEM and XRD. The results showed that increasing FA content generally led to reductions in strength and increases in porosity and sorptivity, due to the mineralogical composition and higher water demand linked to the porous FA structure. However, when FA was used at levels not exceeding 10 wt%, the physical and mechanical properties remained within acceptable limits for construction applications. Additionally, the use of plasticizing admixtures proved effective in mitigating workability and strength issues by reducing the water-to-binder ratio. These findings highlight that, despite certain limitations, siliceous FA can be safely and effectively used in low percentages, contributing to sustainable mortar production and reducing reliance on Portland cement. In addition, the use of fly ash contributes to reduced CO2 emissions and lower production costs, promoting sustainable and cost-efficient construction solutions. Full article
(This article belongs to the Special Issue Building Smart and Resilient Cities)
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22 pages, 1885 KiB  
Article
Research on Rheological Behavior and Strength Characteristics of Cement-Based Grouting Materials
by Xuewei Liu, Hao Qu, Bin Liu, Yuan Zhou, Jinlan Li, Wei Deng and Weilong Tao
Buildings 2025, 15(11), 1796; https://doi.org/10.3390/buildings15111796 - 23 May 2025
Abstract
The mechanical properties of grouting materials and their cured grouts significantly impact the reinforcement effectiveness in deep coal mine roadways. This study employed shear rheology tests of slurry, structural tests, NMR (nuclear magnetic resonance), and uniaxial compression tests to comparatively analyze the mechanical [...] Read more.
The mechanical properties of grouting materials and their cured grouts significantly impact the reinforcement effectiveness in deep coal mine roadways. This study employed shear rheology tests of slurry, structural tests, NMR (nuclear magnetic resonance), and uniaxial compression tests to comparatively analyze the mechanical characteristics of a composite cement-based grouting material (HGC), ordinary Portland cement (OPC), and sulfated aluminum cement (SAC) slurry and their cured grouts. The HGC (High-performance Grouting Composite) slurry is formulated with 15.75% sulfated aluminum cement (SAC), 54.25% ordinary Portland cement (OPC), 10% fly ash, and 20% mineral powder, achieving a water/cement ratio of 0.26. The results indicate that HGC slurry more closely follows power-law flow characteristics, while OPC and SAC slurries fit better with the Bingham model. The structural recovery time for HGC slurry after high-strain disturbances is 52 s, significantly lower than the 312 s for OPC and 121 s for SAC, indicating that HGC can quickly produce hydration products that re-bond the flocculated structure. NMR T2 spectra show that HGC cured grouts have the lowest porosity, predominantly featuring inter-nanopores, whereas OPC and SAC have more super-nanopores. Uniaxial compression tests show that the uniaxial compressive strength of HGC, SAC, and OPC samples at various curing ages gradually decreases. Compared to traditional cementitious materials, HGC exhibits a rapid increase in uniaxial compressive strength within the first seven days, with an increase rate of approximately 77.97%. Finally, the relationship between micropore distribution and strength is analyzed, and the micro-mechanisms underlying the strength differences of different grouting materials are discussed. This study aids in developing a comparative analysis system of mechanical properties for deep surrounding rock grouting materials, providing a reference for selecting grouting materials for various engineering fractured rock masses. Full article
(This article belongs to the Special Issue Trends and Prospects in Cementitious Material)
18 pages, 1469 KiB  
Article
Development and Characterisation of Novel Fluid–Solid Coupled Similar Materials Under Dry–Wet Cycling Conditions
by Chunpeng Song, Xiaoliang Xu and Lehua Wang
Buildings 2025, 15(11), 1794; https://doi.org/10.3390/buildings15111794 - 23 May 2025
Abstract
This study aims to develop fluid–solid coupled similar materials to enhance the reliability of geotechnical model tests simulating reservoir slope stability under water-level fluctuations. Using an orthogonal experimental method, materials were prepared with quartz sand and barite as aggregates, cement and gypsum as [...] Read more.
This study aims to develop fluid–solid coupled similar materials to enhance the reliability of geotechnical model tests simulating reservoir slope stability under water-level fluctuations. Using an orthogonal experimental method, materials were prepared with quartz sand and barite as aggregates, cement and gypsum as binders, and water as the regulator. Tests on density, uniaxial and triaxial compressive strength, and flow properties determined the relationships between material properties and raw components. Uniaxial compressive strength tests under dry–wet cycles revealed that cement-to-binder ratio primarily influenced density, uniaxial compressive strength, cohesion, and hydraulic conductivity, while the binder-to-aggregate ratio affected elastic modulus and internal friction angle. Uniaxial compressive strength continuously degraded with cycles but at a decreasing rate. A water-damage resistance coefficient was defined to quantify degradation. Multiple linear regression analysis established a robust model for uniaxial compressive strength prediction, providing a theoretical basis for material proportioning. These findings improve the simulation accuracy in hydrologically active zones, with applications in designing stable reservoir slopes. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
19 pages, 3001 KiB  
Article
Efficient Markerless Motion Classification Using Radar
by Changhyeon Eom, Sooji Han, Sabin Chun, Soyoung Joo, Jisu Yoon, Min Kim, Jongchul Park and Sanghong Park
Sensors 2025, 25(11), 3293; https://doi.org/10.3390/s25113293 - 23 May 2025
Abstract
This study proposes a novel method that uses radar for markerless motion classification by using effective features derived from micro-Doppler signals. The training phase uses three-dimensional marker coordinates captured by a motion-capture system to construct basis functions, which enable modeling of micro-motions of [...] Read more.
This study proposes a novel method that uses radar for markerless motion classification by using effective features derived from micro-Doppler signals. The training phase uses three-dimensional marker coordinates captured by a motion-capture system to construct basis functions, which enable modeling of micro-motions of the human body. During the testing phase, motion classification is performed without markers, relying solely on radar signals. The feature vectors are generated by applying cross-correlation between the received radar signal and the basis functions, then compressed using principal component analysis, and classified using a simple nearest-neighbor algorithm. The proposed method achieves nearly 100% classification accuracy with a compact feature set and is accurate even at high signal-to-noise ratios. Experimental results demonstrate that to optimize training data and increase computational efficiency, the sampling duration and sampling interval must be set appropriately. Full article
(This article belongs to the Section Radar Sensors)
18 pages, 3535 KiB  
Article
Analysis of the Variation Characteristics of Rock Mechanical Parameters and Slope Stability Under Freeze-Thaw Cycles
by Wenhui Tan, Zelong Li, Zhentao Li, Em Sothy, Siying Wu and Qifeng Guo
Appl. Sci. 2025, 15(11), 5898; https://doi.org/10.3390/app15115898 - 23 May 2025
Abstract
In high-altitude cold regions, significant diurnal and seasonal temperature variations intensify freeze-thaw damage to rocks, critically impacting slope stability. This study examines a Xinjiang mine slope to assess freeze-thaw effects through laboratory experiments on three lithologies under varying freeze-thaw cycles. Mechanical parameters were [...] Read more.
In high-altitude cold regions, significant diurnal and seasonal temperature variations intensify freeze-thaw damage to rocks, critically impacting slope stability. This study examines a Xinjiang mine slope to assess freeze-thaw effects through laboratory experiments on three lithologies under varying freeze-thaw cycles. Mechanical parameters were determined via the Hoek–Brown criterion, and FLAC3D simulations analyzed stress-deformation characteristics and safety factor trends, validated against field monitoring. After 90 cycles, the results show progressive degradation: uniaxial compressive strength declined by 29.7–45.8%, elastic modulus by 42.7–63.3%, Poisson’s ratio by 16.0–42.1%, cohesion by 71.7–77.1%, internal friction angle by ~52.0%, and tensile strength by 79.3–83.6%. The slope safety factor decreased exponentially (44.5% reduction). Both simulations and monitoring revealed “step-like” displacement growth, with minor discrepancies attributed to modeling assumptions. These findings provide critical insights for safe mining operations in cold regions, highlighting the severe mechanical deterioration induced by freeze-thaw cycles and its implications for slope stability. Full article
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20 pages, 2932 KiB  
Article
Behavior of Eccentrically Loaded Concrete-Filled Steel Tube Latticed Columns with Corrugated Steel Plates for Industrial Structures
by Xue-Wen Xiao, Ning-Ning Zhang, Xuan Zhao, Jun Liu, Zhao-Hui Hu and Xian Li
Buildings 2025, 15(11), 1788; https://doi.org/10.3390/buildings15111788 - 23 May 2025
Abstract
This paper presents a numerical simulation and theoretical analysis of the eccentric compressive performance of a novel composite concrete-filled steel tube (CFST) latticed column with corrugated steel plates for industrial buildings. The influence of multiple parameters was systematically examined, encompassing the eccentricity ratio, [...] Read more.
This paper presents a numerical simulation and theoretical analysis of the eccentric compressive performance of a novel composite concrete-filled steel tube (CFST) latticed column with corrugated steel plates for industrial buildings. The influence of multiple parameters was systematically examined, encompassing the eccentricity ratio, material strengths (steel tube and concrete), corrugated steel plate waveform, and steel lacing tube strength. The results show that eccentric loading causes typical bending failure, with corrugated steel plates providing significant restraining effects, and diagonal lacing tubes optimizing load distribution and bending resistance. Increased eccentricity reduces the load capacity by up to 41.8% but improves the ductility by 50.6%, with benefits ceasing beyond 350 mm of eccentricity. A higher steel strength enhances the load capacity (28.6%) and ductility (14.5%), while a higher concrete strength improves the capacity but reduces the ductility. Longer waveforms in corrugated steel plates improve the stress redistribution, enhancing both capacity (19.1%) and ductility (9.7%). The eccentric compression modification formulas proposed in this study for the latticed column show a reliable calculation accuracy within 11% of simulations. Full article
(This article belongs to the Section Building Structures)
17 pages, 1912 KiB  
Article
Design of Geopolymers Based on Greek CDWs Using the Taguchi Method
by Dimitrios Kioupis
Eng 2025, 6(6), 109; https://doi.org/10.3390/eng6060109 - 23 May 2025
Abstract
This study explored an alternative approach to managing construction and demolition waste (CDW) in Greece by repurposing waste bricks and tiles as secondary raw materials for geopolymer synthesis. Alkali dissolution tests indicated that waste brick is more susceptible to alkaline attack than tile [...] Read more.
This study explored an alternative approach to managing construction and demolition waste (CDW) in Greece by repurposing waste bricks and tiles as secondary raw materials for geopolymer synthesis. Alkali dissolution tests indicated that waste brick is more susceptible to alkaline attack than tile waste. The Taguchi method was employed as a design of experiments (DoE) approach to optimize synthesis and address CDW mineralogical variability, targeting maximum compressive strength. The primary influencing factors were alkali content (64%) and soluble silicon (33%). Geopolymers with a compressive strength of 42.8 MPa were synthesized at 90 °C for 3 days under optimal conditions: a soluble silicon-to-alkali molar ratio of 0.5, an alkali-to-aluminum molar ratio of 1, and a 50:50 sodium–potassium ion mixture. Full article
(This article belongs to the Section Chemical, Civil and Environmental Engineering)
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17 pages, 3550 KiB  
Article
Meso-Scale Breakage Characteristics of Recycling Construction and Demolition Waste Subgrade Material Under Compaction Effort
by Lu Han, Weiliang Gao, Yaping Tao and Lulu Liu
Materials 2025, 18(11), 2439; https://doi.org/10.3390/ma18112439 - 23 May 2025
Abstract
The application of construction and demolition waste (CDW) as roadbed filler faces challenges due to the variable mechanical properties caused by fragile recycled brick aggregates. This study elucidates the breakage mechanism of CDW fillers under compaction effort through a combination of standardized laboratory [...] Read more.
The application of construction and demolition waste (CDW) as roadbed filler faces challenges due to the variable mechanical properties caused by fragile recycled brick aggregates. This study elucidates the breakage mechanism of CDW fillers under compaction effort through a combination of standardized laboratory compaction tests and discrete element method (DEM) simulations. Furthermore, the breakage evolution patterns of mixed fills comprising recycled concrete and brick aggregates at various mixing ratios were revealed. A DEM model was developed to characterize recycled concrete and brick aggregates, adopting polygonal clumps for particles >4.75 mm and spherical clumps for finer fractions. The results indicate that particle breakage progresses through three distinct stages: linear fragment stage (0–200 kJ/m3, 50% of total breakage), deceleration growth stage (200–1000 kJ/m3, 38% of total breakage), and residual crushing stage (1000–2684.9 kJ/m3, 12% of total breakage). Recycled concrete aggregates form a skeleton restraining deep cracks, while brick aggregates enhance stability through energy dissipation and void filling. However, exceeding 30% brick content impedes skeleton development. Critically, a 30% brick content optimizes performance, achieving peak dry density with 25% lower compression deformation than concrete-only fillers, while limiting breakage index rise. These results provide a science-based strategy to optimize CDW roadbed design, improving recycling efficiency and supporting sustainable infrastructure. Full article
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21 pages, 6865 KiB  
Article
Chitosan-Oligosaccharide-Bearing Biphasic Calcium Phosphate Bone Cement: Preparation and Angiogenic Activity In Vitro
by Jianshen Liu, Xinghua Guo, Qishi Che and Zhengquan Su
Molecules 2025, 30(11), 2286; https://doi.org/10.3390/molecules30112286 - 23 May 2025
Abstract
Although calcium phosphate bone cement has some advantages (it is easy to form, self-curing, and does not produce heat), some disadvantages remain that limit its clinical application. Therefore, the question of how we can modify CPC and further improve the various properties of [...] Read more.
Although calcium phosphate bone cement has some advantages (it is easy to form, self-curing, and does not produce heat), some disadvantages remain that limit its clinical application. Therefore, the question of how we can modify CPC and further improve the various properties of calcium phosphate bone cement is a current research hotspot. In this paper, the preparation conditions and technology of biphasic calcium phosphate (BCP) were optimized; chitosan oligosaccharide (COSM) with MW ≤ 3000 Da was added to the optimal formulation of biphasic calcium phosphate cement particles, and its physical and chemical properties were characterized. The results showed that BCP bone cement carrier for clinical operations was successfully constructed by the high-temperature solid-state reaction method, and COSM-BCP bone cement particles were obtained by loading COSM drugs with an angiogenesis effect. Its formula is biphasic calcium phosphate powder with the molar ratio of α-TCP/β-TCP of 1. The curing time of the prepared BCP particles is 24 ± 1 min, the compressive strength is 29.58 ± 1.89 MPa, and the porosity reaches 52.09%. The loaded COSM can be released continuously and stably in vitro, and has the effect of promoting angiogenesis. The safety evaluation of COSM-BCP bone cement particles and the preliminary pharmacodynamic study of its angiogenesis in vitro provide a promising clinical application basis for the development of drug-loaded biological bone substitute materials. Full article
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30 pages, 2664 KiB  
Article
Investigation of the Microstructural and Mechanical Properties of Fiber-Reinforced Roller-Compacted Concrete Under High-Temperature Exposure
by Murteda Ünverdi, Yahya Kaya, Naz Mardani and Ali Mardani
Materials 2025, 18(11), 2430; https://doi.org/10.3390/ma18112430 - 22 May 2025
Viewed by 91
Abstract
In this study, the effects of different fiber types on improving the high-temperature performance of roller-compacted concrete (RCC) were comprehensively investigated. For this purpose, 60 mm long steel (S), polypropylene (PP), and environmentally sustainable waste steel (WS) fibers were incorporated into RCC at [...] Read more.
In this study, the effects of different fiber types on improving the high-temperature performance of roller-compacted concrete (RCC) were comprehensively investigated. For this purpose, 60 mm long steel (S), polypropylene (PP), and environmentally sustainable waste steel (WS) fibers were incorporated into RCC at volumetric ratios of 0%, 0.25%, 0.50%, 0.75%, 1.00%, and 1.25%. The prepared specimens were exposed to controlled conditions at 25 °C (room temperature), 300 °C, 600 °C, and 900 °C, and the influence of thermal exposure on compressive strength and permeability characteristics was thoroughly evaluated. The findings revealed that high temperatures led to significant changes in the physical and mechanical properties of the concrete. Notably, at elevated temperatures such as 600 °C and 900 °C, S and WS fibers were found to reduce strength loss by limiting the propagation of microcracks within the concrete matrix. However, PP fibers were observed to lose their effectiveness at high temperatures due to melting in the range of approximately 160–170 °C, which negatively affected mechanical performance. One of this study’s key findings is that waste steel fibers offer a sustainable alternative while exhibiting comparable performance to conventional steel fibers. These results highlight the potential of recycling industrial waste to reduce environmental impact and lower overall costs. Full article
(This article belongs to the Special Issue Smart/Multifunctional Cementitious Composites and Structures)
22 pages, 11588 KiB  
Article
Seawater-Activated Mineral Synergy in Sulfoaluminate Cement: Corrosion Resistance Optimization via Orthogonal Design
by Chuanlin Wang, Shupeng Zhou, Qingyou Ou, Junkai Liu and Ming Wu
Materials 2025, 18(11), 2428; https://doi.org/10.3390/ma18112428 - 22 May 2025
Viewed by 74
Abstract
Mineral admixtures exhibit significant enhancement effects on the seawater corrosion resistance of sulfoaluminate cement (SAC). This study systematically investigates the influence mechanisms of fly ash (FA), silica fume (SF), and slag powder (SP) on the physicochemical properties of SAC-based materials. Experimental results demonstrate [...] Read more.
Mineral admixtures exhibit significant enhancement effects on the seawater corrosion resistance of sulfoaluminate cement (SAC). This study systematically investigates the influence mechanisms of fly ash (FA), silica fume (SF), and slag powder (SP) on the physicochemical properties of SAC-based materials. Experimental results demonstrate that FA effectively enhances the fluidity of fresh SAC paste while mitigating drying shrinkage. Under standard curing conditions, the compressive strength of SAC mortar decreases with increasing FA content, reaching optimal performance at a 5% replacement level. However, in seawater immersion environments, FA undergoes chemical activation induced by seawater ions, leading to a positive correlation between mortar strength and FA content, with the 10% replacement ratio demonstrating maximum efficacy. SF addition reduces workability but significantly suppresses shrinkage deformation. While exhibiting detrimental effects on flexural strength under standard curing (optimal dosage: 7.5%), a 5.0% SF content manifests superior seawater resistance in marine environments. SP incorporation minimally impacts mortar rheology but exacerbates shrinkage behavior, showing limited improvement in both standard-cured compressive strength and seawater corrosion resistance. Orthogonal experimental analysis reveals that SF exerts the most pronounced influence on SAC mortar fluidity. Both standard curing and seawater immersion conditions indicate FA as the dominant factor affecting mechanical strength parameters. The optimal composite formulation, determined through orthogonal combination testing, achieves peak compressive strength with 5% FA, 5% SF, and 5% SP synergistic incorporation. Full article
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23 pages, 3925 KiB  
Article
The Use of Bio-Polyurethane Binder for the Development of Engineered Wood Composites
by Sigitas Vėjelis, Agnė Kairytė, Saulius Vaitkus and Arūnas Kremensas
Polymers 2025, 17(11), 1434; https://doi.org/10.3390/polym17111434 - 22 May 2025
Viewed by 183
Abstract
Fiber hemp shives and biopolyurethane binder were used to create an engineered wood composite due to the synergistic properties of these materials. This study created engineered wood specimens using different ratios of biopolyurethane binder and hemp shives, which varied from 0.5 to 1.5. [...] Read more.
Fiber hemp shives and biopolyurethane binder were used to create an engineered wood composite due to the synergistic properties of these materials. This study created engineered wood specimens using different ratios of biopolyurethane binder and hemp shives, which varied from 0.5 to 1.5. Different pressure levels were used when preparing the specimens, which were 1.5, 3.0, and 4.5 MPa. The formed engineered wood specimens showed that both the amount of binder and the level of pressure significantly influence the strength and moisture indicators, and different processes occur when increasing the amount of binder and the level of pressure. The research showed that the developed engineered wood composites had reached bending strength equal to 17 MPa, tensile strength equal to 7 MPa, and compressive stress equal to 11 MPa. In most cases, the strength index values were higher than those of various industrial-engineered wood products. Engineered wood was characterized by water absorption from 35 to 10%, and swelling in water varied from 26 to 10%. The flammability of the specimens, determined by the low-flame method, indicated that the specimens were flammable, but the expanded graphite used allowed for the creation of non-flammable specimens. Full article
(This article belongs to the Special Issue Advances in Eco-Friendly Polyurethane Foams and Adhesives)
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20 pages, 4265 KiB  
Article
Waste Nutshell Particulate Biocomposites with Geopolymer Matrix
by Filip Brleković, Katarina Mužina, Tatjana Haramina and Stanislav Kurajica
Biomass 2025, 5(2), 31; https://doi.org/10.3390/biomass5020031 - 22 May 2025
Viewed by 77
Abstract
The objective of this study was to explore the potential of creating advanced insulating biocomposites using waste almond and hazelnut shells as particulate fillers, combined with a geopolymer binder, to develop sustainable materials with minimal environmental impact. Optimal conditions for the preparation of [...] Read more.
The objective of this study was to explore the potential of creating advanced insulating biocomposites using waste almond and hazelnut shells as particulate fillers, combined with a geopolymer binder, to develop sustainable materials with minimal environmental impact. Optimal conditions for the preparation of biocomposites were determined by measuring the compressive strengths. The aforementioned optimal conditions included a geopolymer to waste nutshell mass ratio of 2, room-temperature curing, and the use of metakaolin geopolymers activated with potassium solutions. Notably, the highest compressive strengths of 4.1 MPa for hazelnut shells biocomposite and 6.4 MPa for almond shells biocomposite were obtained with milk of lime pretreatment at 80 °C for 1 h. Scanning electron microscopy with energy dispersive X-ray spectroscopy (SEM/EDX) and Fourier transform infrared spectroscopy (FTIR) analyses revealed better adhesion, as well as improved geopolymer gel polymerization. Furthermore, thermal conductivity and diffusivity measurements demonstrated values characteristic of insulating materials, reinforcing their potential for eco-friendly construction applications. Full article
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22 pages, 6256 KiB  
Article
Structural Design of Segmented Linings for High-Pressure CAES in Underground Workings: Method and Case Study
by Sheng Wang, Mengfan Gao and Caichu Xia
Appl. Sci. 2025, 15(10), 5782; https://doi.org/10.3390/app15105782 - 21 May 2025
Viewed by 50
Abstract
This study aims to ensure that the maximum crack width of underground working linings for compressed air energy storage (CAES) meets the allowable limit under high internal pressure conditions. Drawing on crack width calculation methods from hydraulic tunnels, this study proposes a design [...] Read more.
This study aims to ensure that the maximum crack width of underground working linings for compressed air energy storage (CAES) meets the allowable limit under high internal pressure conditions. Drawing on crack width calculation methods from hydraulic tunnels, this study proposes a design method for segmented linings with preset seams. The method accounts for the shear mechanical behavior of the sliding layer, with parameters determined through laboratory testing. A typical case study validates the reliability of the crack width calculation method that accounts for lining damage and plasticity. The study determined, from an engineering case, that six seams are optimal when the lateral pressure coefficient λ is below 1, while four seams are more suitable when λ > 1. Additionally, reinforcement ratios and retractable joints of the segmented lining were designed for the case. When the surrounding rock quality is lower than that of hard rock mass and gas pressure exceeds 12 MPa, monolithic cast-reinforced concrete linings often fail to meet the allowable crack width limits. However, segmented linings offer greater flexibility, as they can still meet the requirements even with fair-quality rock mass. These findings provide critical theoretical foundations for the design of CAES workings under high internal pressure. Full article
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